Vascat ID Series Page 4 Operation And Maintenance Manual Download

Page: 4 / 64

OPERATION AND MAINTENANCE MANUAL

ID MOTORS

PAGE: 4

CODE: CTT52 EDITION: 03 RELEASE: APRIL 2019

Subject to technical changes without prior notice

6.2.5 Replacement of motor brushes ___________________________________________________________________55

6.2.6 Cleaning the collector area ______________________________________________________________________56

6.3

Replacing the encoder/tacho _____________________________________________________________________ 56

6.4

Replacing the brake and/or lining _________________________________________________________________ 58

6.5

Original spares _______________________________________________________________________________ 59

6.6

Operating faults _______________________________________________________________________________ 61

6.6.1

Electrical faults ___________________________________________________________________________61

6.6.2

Mechanical faults _________________________________________________________________________63

6.7

Technical support and service ____________________________________________________________________ 63

Summary of Contents for ID Series

Page 1: ...OPERATION AND MAINTENANCE MANUAL ID MOTORS...

Page 2: ..._______________________________________________________________________15 3 3 3 IC Cooling Method ________________________________________________________________________16 3 3 4 Balancing and vibrati...

Page 3: ...________37 Site ____________________________________________________________________________________37 5 1 1 Mounting________________________________________________________________________________38...

Page 4: ..._________________56 6 4 Replacing the brake and or lining _________________________________________________________________58 6 5 Original spares ______________________________________________________...

Page 5: ...re used must meet all the requirements given on the specifications plate and in this document 1 2 Users and purpose The purpose of the operation manual is to provide all the information required for t...

Page 6: ...pted the result may be material damages NB This means that the result may be an unwanted status or situation if the corresponding safety instruction is not observed In the case of various hazard level...

Page 7: ...ously approved by VASCAT The correct and safe operation of the products requires their correct transport storage installation assembly operation and maintenance The allowed ambient conditions must be...

Page 8: ...ny case The data given in this manual is reviewed regularly and subsequent editions are published when corrections are necessary 1 7 Scope of the documentation and external references The manual conta...

Page 9: ...OPERATION AND MAINTENANCE MANUAL ID MOTORS PAGE 9 CODE CTT52 EDITION 03 RELEASE APRIL 2019 Subject to technical changes without prior notice 2 DECLARATIONS OF CONFORMITY...

Page 10: ...OPERATION AND MAINTENANCE MANUAL ID MOTORS PAGE 10 CODE CTT52 EDITION 03 RELEASE APRIL 2019 Subject to technical changes without prior notice...

Page 11: ...34 7 standard IM B3 or B35 other types of assembly optional Thermal protection According to the IEC EN 60034 11 standard 2 PTC140 sensors connected in series one on the excitation coil and the other o...

Page 12: ...determining losses IEC EN 60034 5 Protection rating IEC EN 60034 6 Cooling IEC EN 60034 7 Mounting IEC EN 60034 8 Marking on terminals and direction of rotation IEC EN 60034 9 Noise emissions IEC EN 6...

Page 13: ...n Definition S1 Continuous service Operation in constant charging status with sufficient duration to reach thermal balance S2 Temporary service Operation in constant charging status during a shorter p...

Page 14: ...through holes IM V3 IM3031 With flange shaft up through holes IM B6 IM1051 Foot mounting on vertical plane shaft left IM V5 IM1011 Foot mounting on vertical plane shaft down IM B7 IM1061 Foot mounting...

Page 15: ...rs Protection against the penetration of solid foreign bodies with a diameter of more than 12mm 2 Protection against drops of water falling at an angle of up to 15 from the vertical axis 3 Protection...

Page 16: ...surrounding medium by own circulation IC06 IC0A6 Free circulation using the surrounding medium by an independent part fitted on the machine IC16 IC1A6 Circulation via inlet pipe or conduit using remo...

Page 17: ...pecial vibration requirements and type B machines with special vibration requirements The following table shows the maximum admissible limits for displacement speed and acceleration in effective value...

Page 18: ...the windings as specified in the following table Thermal Class Coolant temperature Heating per element Operating temperature B 130 C 40 C 80 C 120 C F 155 C 40 C 105 C 145 C H 180 C 40 C 125 C 165 C T...

Page 19: ...ted power PN in kW 5 Field 6 Rated armature voltage UN in V 7 Field voltage in V 8 Rated armature current IN in A 9 Field current in A 10 Rated speed nN in rpm 11 12 Voltage V and Current A of the axi...

Page 20: ...ation outdoors Duty 3 5 3 In all the series unless specified otherwise the powers assigned for continuous service S1 apply with an ambient temperature of between 20 and 40 C and at a maximum height of...

Page 21: ...OPERATION AND MAINTENANCE MANUAL ID MOTORS PAGE 21 CODE CTT52 EDITION 03 RELEASE APRIL 2019 Subject to technical changes without prior notice Figure 2 Derating factor for an S2 duty service...

Page 22: ...d in the table below EN 60034 7 Frame size 100 112 132 160 180 200 IM B3 IM 1001 OK OK OK OK OK OK IM V5 IM 1011 OK OK OK C C C IM V6 IM 1031 OK OK OK C C C IM B5 IM 3001 OK OK C C C C IM V1 IM 3011 O...

Page 23: ...wing IP degrees Motor Standard version Optional ratings ID IP23 IP44 54 Table 15 Degree of protection of ID motors For motors that comply with the IP23 protection rating due precautions must be taken...

Page 24: ...w summarises the available cooling methods for the ID motors COOLING EN60034 6 PROTECTION IC06 IP65 IC16 IP65 IC17 IP65 IC37 IP65 IC06 IP44 Tabla16 Available cooling methods for ID motors Balancing an...

Page 25: ...538 110 4200 N312 4300 1500 20000 151000 15937 10000 N D E 6308ZZC3 7500 1500 20000 41000 3370 38 5 538 110 9800 ID 180 D E 6313ZZC3 4800 1500 20000 92300 7588 50 679 140 4700 N313 4000 1500 20000 18...

Page 26: ...may also occur to the cylindrical roller bearings when the transversal forces are lower than the established minimum Observe the admissible loads according to the data given in the catalogue Radial lo...

Page 27: ...are fibres whereas the core Mylar is a plastic film of polyethylene terephthalate Special care is also taken with the insulation between each phase This insulation system ensures adequate dielectric r...

Page 28: ...ds the reference temperature of the sensor in this case 140 C Its operation curve is as follows Figure 4 Characteristic curve of a PTC140 Said ON OFF logical signal can be used by an external control...

Page 29: ...c curve of a KTY 84 130 Figure 6 Characteristic curve of a Pt100 Anti condensation heaters 3 7 6 As an option on request one or two heating elements can be installed on the main and or auxiliary coils...

Page 30: ...Impulsive Top rear Side rear IDX Suction Axial Table 18 Fan position Other setups are possible on request The standard versions of these units are powered with single phase or three phase alternating...

Page 31: ...y voltage 5 10 30 5 Output logic RS422 TTL Line driver Push Pull HTL Sin Cos 1Vpp Output voltage High level Low level 2 5 V VDC 3 V 0 5 V 2 8 V Max output frequency 300 kHz 300 kHz 450 kHz Load capaci...

Page 32: ...mature wear and tear of the lining In general the brakes are powered at 24 VDC please check the technical datasheet of each motor working via the activation of coils on springs This type of brake work...

Page 33: ...CAT provides for each motor show the noise level in dB issued by each model Optionally motors can be fitted with a kit to reduce the level of noise emissions Please check with VASCAT for more details...

Page 34: ...ered according to the customer s specifications Please check with VASCAT for more details of each shipment 4 2 Reception When the goods have been received the customer is responsible for checking that...

Page 35: ...olts have been fitted on the top of the housing exclusively for said purpose Therefore do not lift the motor using the shaft or the fan casing under any circumstances To lift the machine use guide dev...

Page 36: ...de Package the unit in a sealed box Place several bags of drying agents in the sealed box Check the drying product regularly and replace it as necessary Control the humidity level in the sealed packag...

Page 37: ...re some points to bear in mind when choosing the correct site for the motor a The chosen site must comply with the ambient temperature range and altitude for which the motor was selected for more deta...

Page 38: ...perfectly on a solid base Make sure that the base is capable of supporting the weight of the motor without problem If the base were to go out of shape over time the motor may not be level which would...

Page 39: ...t service life of the motor Before mounting the coupling remove the protective lacquer and clean the surface well PRECAUTION Damages to the motor bearings Prevent solvent from entering the interior of...

Page 40: ...the torque or a gear with radial load make sure that the admissible radial load is not exceeded on the motor shaft The specific data for the admissible radial loads for each size of motor can be foun...

Page 41: ...acity for insulation The insulation reference values considered safe by VASCAT are as follows Parameters Reference values Recommended measurement voltage 500 V Minimum insulation resistance with new o...

Page 42: ...e standard execution of each shaft height of the ID motors MOTOR TERMINAL STRIP TIGHTENING TORQUE TERMINAL BOX ID 100 M6 4Nm 135x105x76 ID 112 M6 4Nm 135x105x76 ID IDX 132 M8 8Nm 185x185x91 ID IDX 160...

Page 43: ...IGHTENING TORQUES Regleta Board M6 M8 M12 M16 Par Torque 4Nm 8Nm 20Nm 40Nm Winding thermistor 140 C Termistor bobinado 140 C Figure 9 ID100 to ID160 motor connection schematics Regleta Board M12 M16 P...

Page 44: ...ange of power levels Make sure that the screen is HF for high frequencies All the foregoing effectively reduces the voltages of the shaft and the housing creating good derivation of the high frequency...

Page 45: ...otor nameplate on the IDX motors To connect the thermal sensors use terminals of 1 5 mm2on the tip and connect them to the corresponding nylon strip Where possible connect the encoder or dynamo as sho...

Page 46: ...ruding wire ends The power cable screens are correctly connected The interior of the terminal box is clean and free from leftover cables All the seals and blanking surfaces are intact The connection c...

Page 47: ...The electrical connections are tightly bolted All the power cables and their respective shields are correctly connected The other cables cables from the encoder dynamo fan etc are also correctly conne...

Page 48: ...r MOVING ROTATING PARTS During start up and while the motor is in operation the customer is responsible for taking precaution to avoid accidental contact with the rotating parts Proceed as follows to...

Page 49: ...an and air filter Depending on the level of local and environmental dirt Re greasing of the bearings Only on motors where it is necessary See regular lubrication label and re greasing equation section...

Page 50: ...t the eccentricity of the manifold does not exceed 0 03 mm and that it has no protruding segments or holes Check the wear and tear of the brushes and their condition Check that the brushes slide acros...

Page 51: ...require regular cleaning The frequency of this operation will depend on the environment in which the motor is located and the frequency with which it is used To wash the filter it must be removed from...

Page 52: ...the grams of grease necessary m D B x Where m Amount of grease to be inserted during the re greasing operation gr D Exterior diameter of the bearing to be greased mm B Width of the bearing in question...

Page 53: ...er 20 000 operating hours Bearings of the same type as the originals must be installed Standard bearings for each motor type can be consulted at Table 17 The procedure for replacing bearings must be c...

Page 54: ...om the shaft using a thrust extractor and taking care not to damage the shaft Figure 16 Replacing bearings on ID motors steps 6 and 7 8 Heat the new bearing to 70 C to make it dilate and easier to ins...

Page 55: ...er In order to access the brushes on the lower position it will be necessary to rotate the brush holders ring as there is not enough space below to access and remove these brushes Figure 18 Detail of...

Page 56: ...external connectors 2 Energize the excitation terminals F1 and F2 with 220VAC 3 Connect AC voltmeter to terminals A1 and A2 a minimum scale of 2 Volts is required 4 Check the voltmeter measure and tur...

Page 57: ...TION AND MAINTENANCE MANUAL ID MOTORS PAGE 57 CODE CTT52 EDITION 03 RELEASE APRIL 2019 Subject to technical changes without prior notice Figure 19 Replacing the encoder tacho on ID motors solid shaft...

Page 58: ...nd or lining The procedure for replacing the brake must be carried out as follows 1 Remove the entire stator from the brake a 2 Then remove the protection ring c 3 Remove the rotor b by sliding it thr...

Page 59: ...nal spares VASCAT supplies subunits of the complete motor as original spares for ID motors The spare subunits that are available are listed in the following table Spares Subunits 1 Stator subunit 2 Ar...

Page 60: ...ided 1 Motor type by default ID 2 Series ID or IDX 3 Size in reference to shaft height 4 Length K S M L P or X These initial 4 points refer to the name of the motor and are summarised in the following...

Page 61: ...with difficulty Excessive load Reduce load Power connection problems Check the frequency converter and power cables Short circuit between turns or phase short circuit on stator winding Check the windi...

Page 62: ...r Overheating with load Excessive load Reduce load Converter output voltage too high frequency too low Check adjustments on drive and perform auto tuning Power connection problems Check the drive and...

Page 63: ...Vibrations transmitted by gear Correct gear Resonance with foundations Reinforce foundations after checking with factory Changes to foundations Determine cause and eliminate it Realign machine Excessi...

Page 64: ...een P Earth cableM Motor body Gs Conductor seals G EMC gland seal F Continuous Faraday box Tb Terminal box Mt Motor terminals Et Earth terminalS Cable screen Sc Screen bracket G EMC gland seal G1 NON...

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