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OPERATION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   

 

 

 

 

 

 

   

 

 

 

 

  

primer first. Otherwise chemical interaction and decomposition could occur.

 

If  you  want  to  protect  your  VARIPROP  with  Antifouling, 

 

use  only  Antifouling  which  needs  a

  

shaft plus the prop anode. We recommend the replacement of the anode once a

 

year.

 

The  propeller  must  be  protected  from  electrolytic  corrosion  by  fitting  the  usual  zinc  anodes  on  the

             

 

The  propeller  body  must  always  be  completely  filled  with  a  high  viscosity  grease. 

 

We  recommend

  

feathering blades. This is normal and not a problem or a defect

 

of your

 

VARIPROP.

 

When  going  from  ahead  to  astern  or  the  opposite, 

 

you  can  hear  the  turning-noise  of  the

substantially lengthen the service life of your propeller

 

gears.

rpm’s (max.1200rpm) 

 

between gears to allow smooth reversing of rotation without binding. 

 

This  will

 

 

When going from ahead to astern or the opposite, it is necessary to idle down and shift at low

  

to the gears, shortening their life.

WARNING:

 

It is important to follow the instructions below carefully so as to avoid excessive load and shock

 

Check the clutch discs of the transmission. They could be worn

 

out.

  

way detrimental.

  

in  the  owners  manual  of  your  transmission.

 

A  larger  amount  of  lever  travel  is  in

 

no

  

lever, 

 

between  the  neutral  position  and  end  positions  for  forward  and  reverse  can  be  found

  

not  too  short. 

 

The  amount  of  lever  travel, 

 

as  measured  at  the  pivot  point  of  the  actuating

 

Check  shifting  movement  of  the  transmission  lever. 

 

Make  sure  that  the

 

shifting  travel  is

 

Check low idle of the engine. It should be 800 to 900 rpm in

 

idle.

  

points below:

TROUBLE  SHOOTING:

 

If  the  propeller  does  not  work  in  forward  or  reverse  go  systematically  through  the

stays in sailing

 

position.

VARIPROP XLS range, 

 

we highly recommend to fit a shaft lock to ensure the propeller feathers and

 

work, 

 

you 

 

most 

 

likely 

 

need 

 

to 

 

fit 

 

 

shaft 

 

lock. 

 

For 

 

large 

 

yachts, 

 

equipped 

 

with 

 

 

propeller 

 

from 

 

our

 

usually 

 

enough 

 

to 

 

feather 

 

the 

 

propeller 

 

instantly 

 

into 

 

sailing 

 

position.

 

If 

 

this 

 

procedure 

 

does 

 

not

 

This procedure generates higher oil pressure and prevents shaft rotation.  This small-scale friction is

 

sailing 

 

position 

 

without 

 

 

shaft 

 

lock 

 

as 

 

you 

 

turn 

 

off 

 

the 

 

engine 

 

with 

 

forward 

 

gear 

 

still 

 

clutched 

 

in.

 

Please 

 

note 

 

that 

 

98% 

 

of 

 

our 

 

delivered 

 

VARIPROP 

 

propellers 

 

for 

 

hydrolic 

 

gear 

 

boxes 

 

feather 

 

into

 

will not feather. You can actually use this feature to drive a shaft generator.

DO NOT stop

 

the engine while it turns in reverse. In this case the blades will stay in the reverse position and

 

Once the prop is feathered, it is better to shift the transmission to neutral.

In that case start the engine again and repeat the steps above.

If the propeller is not feathered in the sailposition the shaft will freewheel like with a fixed propeller.

  

stop spinning the shaft to feather the blades in the

 

sailposition.

 

Stop the engine while still engaged in forward. The remaining oil pressure of the transmission will

 

Power at 3 to 4 knots in

 

forward.

VARIPROP sailposition with hydraulic transmission:

  

the shaft.

 

Now engage in Neutral

 

again.

 

Stop the engine, turn it off

 

and engage the transmission in reverse to stop the freewheeling of

 

Power at 3 to 4 knots in

 

forward.

VARIPROP sailposition with mechanical gear-box:

THE BEST WAY TO FEATHER THE PROPELLER IN THE SAILPOSITION IS:

into gear the blades will engage in either forward or reverse.

The VARIPROP feathers automatically when the shaft rotation is stopped. After engine start-up and shifting

 

synthetic

 

grease

 

typ

 

TW.2

 

GEL

 

or

 

mineral

 

multi-purpose

 

grease

 

EP/SAL

 

(see

 

servicing

 

page

 

9)

F82 VP DF190 Installation Instruction Rev 10.pdf 
Stand:02/02/2023

5

Summary of Contents for XLS DF/GP-190

Page 1: ...4 blade model VARIPROP DF GP 190 Assembly and operating instructions for the F82 VP DF190 Installation Instruction Rev 10 pdf Stand 02 02 2023 1...

Page 2: ...Thank you for the trust you have placed in us by purchasing a VARIPROP XLSfeathering Dear VARIPROP customer TYPE APPROVAL CERTIFICATE 11 TORQUE SETTINGS for the prop nut 10 SERVICING 9 VARIPROP REMOV...

Page 3: ...irst to tighten the prop nut a Carefully align the lock pins 3 straight They must shaft nutflange 3 used depending onthe final position of the Only two of the three lock pinholes can be is the proper...

Page 4: ...cession Use LOCTITE low pink and observe the little washers ENGINE DRY TEST Please consider that a dry test of the engine MUST NOT be done while the VARIPROP is fitted onto the shaft The VARIPROP need...

Page 5: ...nge we highly recommend to fit a shaft lock to ensure the propeller feathers and work you most likely need to fit a shaft lock For large yachts equipped with a propeller from our usually enough to fea...

Page 6: ...rew 4 clockwise see NOTE above and page 7 Secure set screw 3 with LOCTITE low pink Lock set screw strongly AH Ahead AS Astern Set screws 3 4 2 1 pitch adjustment determine degree of to check and Adjus...

Page 7: ...7 Secure set screw 1 with LOCTITE low pink Lock set screw strongly Turn the adjusting screw 4 clockwise see NOTE above and page 7 Secure set screw 3 with LOCTITE low pink Lock set screw strongly Set s...

Page 8: ...Stand 02 02 2023 8 It is quite possible to set the pitch continuously variable and independently for forward and reverse The turning of the adjusting screws 2 4 at pages 5 6 by quarter a revoulution...

Page 9: ...off the taper 4 Now screw the hexagonal head bolt into the nut and turn the 2 the hexagonal head bolt 1 The puller nut and The system includes only two parts be ordered separately The puller system is...

Page 10: ...hen grease comes out at the opened grease out port housing cap During filling with grease rotate the propeller from forward stop to reverse stop to allow the grease to of a hydrophobic nature Remove t...

Page 11: ...36 x 3 490 Nm 360 ft lb M 30 x 3 5 BSW 1 1 4 7 BSW 1 1 8 7 UNC 1 1 8 7 350 Nm 255 ft lb M 42 x 3 530 Nm 390 ft lb UNC 1 7 350 Nm 255 ft lb UNC 1 1 2 6 390 Nm 290 ft lb page 2 Fig 1 part no 4 TORQUE S...

Page 12: ...and conditions overleaf Any significant change in design or construction may render this Certificate invalid The validity date relates to the Type Approval Certificate and not to the approval of equip...

Page 13: ...0 4 1575 550 12500 750 Type Approval documentation Drw No Rev Title Status 2020 11 21 Drawing list VP64 DI Discarded 2020 11 21 Drawing list GP112 DI Discarded 2010 01 19 Document List of VariProfile...

Page 14: ...GL AP Approved GearAc_2424 04RH 04 Nabenverzahnung VP 76 v3 0 AP Approved GearAc_2727 03RH 03 Nabenverzahnung VP 104 AP Approved GearPas_1818 02aLH 06 Fl gelverzahnung VP 64 v3 0 GL AP Approved GearPa...

Page 15: ...at renewal of the certificate The objective of the Periodical Assessment is to verify that the conditions for the Type Approval are not altered since the Type Approval Certificate was issued The main...

Page 16: ...n Germany www spw gmbh de www VARIPROP de info spw gmbh de Telefax 49 0 471 7 74 44 Telefon 49 0 471 7 70 47 Westkai 58 27572 Bremerhaven F82 VP DF190 Installation Instruction Rev 10 pdf Stand 02 02 2...

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