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SERVICING

 

 
 

 

 

 

 

 

 

 

 
 
 
 
 
 
 
 
 

Factory supplied special grease EP/SAL is recommende and available from your VARIPROP distributor. 

Avoid regular white grease (sterntube-grease)! 

 

 

Shock-absorber: 

The  integrated  mechanical  shock-absorber  reduces  unpleasant  operating  noises.  The 

pitch stops are substantially protected against wear. At rotating the blades by hand, you can feel the shock- 
absorber function. This “heavy” turning at the absorber area is normal and necessary for the function ! 

 

Zinc  anode: 

Make  sure  that  you  always  keep  the  zinc  anode  in  good  condition.  The  Variprop  must  be 

protected by a lot of zinc, so also use a zinc anode onto the shaft if possible. Use fine sandpaper to clean the 
aft  of  the  end  boss  and  the  forward  face  of  the  Variprop-anode  to  give  the  zinc  good  contact  with  the 
propeller. 

 

 

 

 

 

 

 

 

 

 

 

 

comes out here!

Stop greasing if grease 

Lubrication nipple

Cap screw

6

5

work through the propeller. Stop to

 

pump

 

when grease comes out at the opened “grease out “

 

port.

housing cap. 

 

During  

 

filling  

 

with grease 

 

rotate 

 

the propeller from forward stop to reverse stop to allow the grease to 

        

 

  

of  

 

a  

 

hydrophobic  

 

nature. 

 

Remove  

 

the  

 

cap

 

screw

 

(5) 

 

at  the  bottom  of  the  housing

 

and  

 

screw  

 

in  

 

the

 

                 

    

grease-nipple

 

which

 

is

 

supplied

 

with

 

the

 

tools. After then remove the

 

"

grease

 

out

"

 

screw

 

(6)

 

onto the top of the

whenever

 

the

 

boat

 

is

 

hauled.

 

The

 

VARIPROP

 

body

 

should

 

always

 

be

 

completely

 

filled

 

with

 

a

 

high viscositygrease

The VARIPROP needs to  be  greased up  a minimum of every  2

 

 

3

 

years, 

 

depending on the engine hours run, or

 

3x Socket cap screw (M8x35)

3x Washer (

ø

8mm)

1x Anode (Pre-assembled on cap)

 

 

2x Set-Screw (M5 x16)

1x Nut (SW 65)

1x Grinding paste (red)

1x Ink paste for blueprint check (blue)

1x small plastic bottle with Loctite low (pink)

1x grease nipple G1/4”

1x allenkey 6mm, 1x allen key 8mm

1x allen key 2,5mm, 1x allen key 4mm

(optional,must be ordered separately)

1x puller system

 

(not illustrated)

1x Manual

 

(not illustrated)

Tools supplied with your VARIPROP DF-190:

F82 VP DF190 Installation Instruction Rev 10.pdf 
Stand:02/02/2023

10

X

Summary of Contents for XLS DF/GP-190

Page 1: ...4 blade model VARIPROP DF GP 190 Assembly and operating instructions for the F82 VP DF190 Installation Instruction Rev 10 pdf Stand 02 02 2023 1...

Page 2: ...Thank you for the trust you have placed in us by purchasing a VARIPROP XLSfeathering Dear VARIPROP customer TYPE APPROVAL CERTIFICATE 11 TORQUE SETTINGS for the prop nut 10 SERVICING 9 VARIPROP REMOV...

Page 3: ...irst to tighten the prop nut a Carefully align the lock pins 3 straight They must shaft nutflange 3 used depending onthe final position of the Only two of the three lock pinholes can be is the proper...

Page 4: ...cession Use LOCTITE low pink and observe the little washers ENGINE DRY TEST Please consider that a dry test of the engine MUST NOT be done while the VARIPROP is fitted onto the shaft The VARIPROP need...

Page 5: ...nge we highly recommend to fit a shaft lock to ensure the propeller feathers and work you most likely need to fit a shaft lock For large yachts equipped with a propeller from our usually enough to fea...

Page 6: ...rew 4 clockwise see NOTE above and page 7 Secure set screw 3 with LOCTITE low pink Lock set screw strongly AH Ahead AS Astern Set screws 3 4 2 1 pitch adjustment determine degree of to check and Adjus...

Page 7: ...7 Secure set screw 1 with LOCTITE low pink Lock set screw strongly Turn the adjusting screw 4 clockwise see NOTE above and page 7 Secure set screw 3 with LOCTITE low pink Lock set screw strongly Set s...

Page 8: ...Stand 02 02 2023 8 It is quite possible to set the pitch continuously variable and independently for forward and reverse The turning of the adjusting screws 2 4 at pages 5 6 by quarter a revoulution...

Page 9: ...off the taper 4 Now screw the hexagonal head bolt into the nut and turn the 2 the hexagonal head bolt 1 The puller nut and The system includes only two parts be ordered separately The puller system is...

Page 10: ...hen grease comes out at the opened grease out port housing cap During filling with grease rotate the propeller from forward stop to reverse stop to allow the grease to of a hydrophobic nature Remove t...

Page 11: ...36 x 3 490 Nm 360 ft lb M 30 x 3 5 BSW 1 1 4 7 BSW 1 1 8 7 UNC 1 1 8 7 350 Nm 255 ft lb M 42 x 3 530 Nm 390 ft lb UNC 1 7 350 Nm 255 ft lb UNC 1 1 2 6 390 Nm 290 ft lb page 2 Fig 1 part no 4 TORQUE S...

Page 12: ...and conditions overleaf Any significant change in design or construction may render this Certificate invalid The validity date relates to the Type Approval Certificate and not to the approval of equip...

Page 13: ...0 4 1575 550 12500 750 Type Approval documentation Drw No Rev Title Status 2020 11 21 Drawing list VP64 DI Discarded 2020 11 21 Drawing list GP112 DI Discarded 2010 01 19 Document List of VariProfile...

Page 14: ...GL AP Approved GearAc_2424 04RH 04 Nabenverzahnung VP 76 v3 0 AP Approved GearAc_2727 03RH 03 Nabenverzahnung VP 104 AP Approved GearPas_1818 02aLH 06 Fl gelverzahnung VP 64 v3 0 GL AP Approved GearPa...

Page 15: ...at renewal of the certificate The objective of the Periodical Assessment is to verify that the conditions for the Type Approval are not altered since the Type Approval Certificate was issued The main...

Page 16: ...n Germany www spw gmbh de www VARIPROP de info spw gmbh de Telefax 49 0 471 7 74 44 Telefon 49 0 471 7 70 47 Westkai 58 27572 Bremerhaven F82 VP DF190 Installation Instruction Rev 10 pdf Stand 02 02 2...

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