VARIOBOTIC VA-Art-00018 Operating Instructions Manual Download Page 1

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Operating instructions

VarioShaker 270

with control box

Item number:

VA-Art-00018

Read before assembly and commissioning!

www.variobotic.de

Summary of Contents for VA-Art-00018

Page 1: ...Operating instructions VarioShaker 270 with control box Item number VA Art 00018 Read before assembly and commissioning www variobotic de EN...

Page 2: ......

Page 3: ...05 2019_en Operating instructions All non German versions of this document are translation of the original document Item number VA Art 00018 Project name VarioShaker 270 with control box Year of cons...

Page 4: ...Operating instructions Page 4 of 62 VarioShaker 270 with control box Item number VA Art 00018 Version 05 2019_en...

Page 5: ...ple no 1 Article 1 1 2 1 1 3 1 1 5 1 2 1 1 2 3 1 2 4 1 2 5 1 2 6 1 3 2 1 3 3 1 3 4 and 1 5 1 The commissioning of the incomplete machine is prohibited until it has been installed in a machine and the...

Page 6: ...Operating instructions Page 6 of 62 VarioShaker 270 with control box Item number VA Art 00018 Version 05 2019_en...

Page 7: ...2 3 Appearance of the warnings 13 1 2 4 Explanation of used symbols 14 2 SAFETY 15 2 1 Intended use 15 2 1 1 Environment for proper use 15 2 1 2 Not intended use 15 2 1 3 Predictable misuse 15 2 1 4 W...

Page 8: ...e 32 6 2 Initial setup of network 33 6 2 1 DHCP STATIC 33 6 2 2 User interface overview 34 6 3 Preset and file management RED 35 6 3 1 PRESET CLIPS 35 6 3 2 MY CLIPS 37 6 3 3 MY SEQUENCES 37 6 4 CLIP...

Page 9: ...DISASSEMBLY AND DISPOSAL 55 9 1 Disassembly for disposal 55 9 1 1 Notes on disposal 55 10 TECHNICAL DATA 57 10 1 Dimensions of the VarioShaker 270 with control box 57 10 2 Climatic and environmental...

Page 10: ...Table of contents Operating instructions Page 10 of 62 VarioShaker 270 with control box Item number VA Art 00018 Version 05 2019_en...

Page 11: ...rating manual This operating manual belongs to Type VarioShaker 270 with control box Item number VA Art 00018 Year of construction 2019 1 1 3 Language The original operating instructions are written i...

Page 12: ...ctions is identified with this symbol 1 2 2 Action related keywords The following keywords apply to different hazard levels Describes a very dangerous situation that will lead to death or permanent in...

Page 13: ...property damage that arises Installed safety symbols may not be removed pasted over painted over or in any other way impaired in their recognition Type and source of hazard Consequences upon the occur...

Page 14: ...ly open identified components after release of the supply line to the machine and only by an electrician for example control cabinet Installed directly at the hazardous area Hand injuries through mech...

Page 15: ...owing all safety notes 2 1 1 Environment for proper use Industrial commercial use no private users 2 1 2 Not intended use not for use with flammable media or in an explosive environment not for use in...

Page 16: ...ntroduction and instruction of people People who work on the machine must correspond to the requirements defined under 2 2 Personnel qualification page 17 and must be regularly trained regarding the h...

Page 17: ...product due to the instructions received and experience with the product 2 2 3 Commissioning maintenance staff The commissioning maintenance staff fulfills the following requirements They are qualifie...

Page 18: ...ersonnel is instructed about the requirements for work safety and environment protection on a regular basis that the personnel used has read and understood the operating manual all safety and warning...

Page 19: ...with active medical implants are forbidden to stay in the work and hazard area All safety provisions must be complied with while using the product Changes to protective measures and safety equipment a...

Page 20: ...ician under compliance with the five safety rules of electrical technology 2 6 1 The five safety rules 1 Unlock 2 Secure against turning back on 3 Ensure that there is no voltage 4 Ground and short ci...

Page 21: ...a fatal electrical shock or injury caused by vapours or gases In the event of a fire turn off the main switch from the machine or disconnect the machine from the power supply pull plug remove fuses Ot...

Page 22: ...t be used outside of a locked control cabinet Figure 3 1 Structure 3 2 Functional description On the VarioShaker components are separated and isolated using vibrations If necessary the components can...

Page 23: ...fication and authorization Material and product damage The product may be damaged by incorrect or unsuitable transportation equipment The safety and fastening material may not press against parts of t...

Page 24: ...tallation in environments with hazardous oils acids gases vapours dust radiation etc Hazard through tripping and falling To rule out a tripping hazard all device connections such as cables hoses and p...

Page 25: ...ssembly plates have the specified weight A so called vibration decoupling must be used This decoupling must also be used if vibrations are expected through combined machines in the application or the...

Page 26: ...the VarioShaker on the bore pattern from the system base plate do not mount A tip note from the manufacturer Pay attention to the orientation of the device for cable connection later The device must h...

Page 27: ...u can fasten the VarioShaker through the base plate of the device with four M6 screws through the M8 1 thread on the machine base plate The front and back plate must be removed on the front and back s...

Page 28: ...ibration plate 2 Pull the vibration plate up A tip note from the manufacturer The vibration plate is held in place with magnets if necessary you must pull them with a little tug or tip lever it to bre...

Page 29: ...ectric shock Work in the control cabinet may only be performed by an electrician under compliance with the five safety rules of electrical technology The control box for VarioShaker must be installed...

Page 30: ...put 24V max 2 4 mA Sequence selection Bit 1 3 Digital input 24V max 2 4 mA Sequence selection Bit 2 4 Digital input 24V max 2 4 mA Sequence selection Bit 3 5 Digital input 24V max 2 4 mA Sequence sele...

Page 31: ...ersion 05 2019_en 5 2 Connection to the VarioShaker The energy feed from the VarioShaker is provided with 24V 48V DC low voltage from the control box Figure 5 3 Connection to the VarioShaker The Vario...

Page 32: ...d qualified experts with technical training may perform this task 6 1 VarioShaker user interface In order to activate the user interface of the control a connection must be established through your ne...

Page 33: ...type DHCP or STATIC By entering DHCP confirmation through enter tbe control box is restarted in DHCP mode wait for about 120 seconds By entering STATIC confirmation through enter you receive further...

Page 34: ...tem number VA Art 00018 Version 05 2019_en 6 2 2 User interface overview Figure 6 1 User interface overview If the connection was successful the start screen shown here will appear Red frame Preset an...

Page 35: ...nd MY SEQUENCES 6 3 1 PRESET CLIPS There are preset clips to simplify the setup of different functions This function is described in detail Figure 6 2 PRESET CLIPS In order to detect the correct align...

Page 36: ...etting the frequency and adjusting the amplitude to your case Set all amplitudes to zero Serves as a break in the sequence to let vibrations come to an end or to create transitions All corners on a bl...

Page 37: ...EDITOR The respective clip can be deleted using the waste bin symbol 2 6 3 3 MY SEQUENCES Figure 6 4 Preset and file management RED By opening the MY SEQUENCES area you can manage the sequences you ha...

Page 38: ...structions Page 38 of 62 VarioShaker 270 with control box Item number VA Art 00018 Version 05 2019_en By opening the digital I O on PIN 1 for start and 2 5 for the BIT selection you can open the seque...

Page 39: ...e and phase movement Figure 6 5 CLIP EDITOR green The setting is dependent on the component that moves should be separated the vibration plate and the structure of the machine in which a VarioShaker i...

Page 40: ...ame must be assigned A setting can be tested loaded in the CLIP EDITOR with PLAY The symbol changes to PAUSE The playback can be interrupted again here If the setting is performed and achieves the des...

Page 41: ...with control box Page 41 of 62 Item number VA Art 00018 Version 05 2019_en This is additionally made clear by showing the name of the selected CLIP here from the sequence in green The SAVE button also...

Page 42: ...often the case that you want to change the amplitude or phase of multiple controllers at the same time there is no LINK button Figure 6 7 CLIP EDITOR green Other functions If for example CH1 and CH2...

Page 43: ...to easily and quickly understand dependencies Load STIR IT UP The frequency and amplitude must be initially present so that an effect is created when PLAY is pressed Areas between 15 and 30 Hz are a g...

Page 44: ...l CLIPS For example components should initially be collected from the top and bottom and left and right in the middle to then be sorted in a new order Figure 6 9 SEQUENCE EDITOR blue Basics of the SEQ...

Page 45: ...arked in the SEQUENCE EDITOR is illustrated in the CLIP EDITOR GREEN and can be changed there The clip can be renamed and its length changed by double clicking on a clip in the SEQUENCE EDITOR Figure...

Page 46: ...order to assign a matching SLOT to a sequence it must be marked under MY SEQUENCE Figure 6 11 SEQUENCE EDITOR blue SLOT assignment Then the matching SLOT can be assigned in the drop down menu If the...

Page 47: ...rsion 05 2019_en 6 6 Start page settings yellow The following images are visualized when opening the settings 6 6 1 Network configurations network Figure 6 13 Start page settings yellow Network config...

Page 48: ...Test the inputs and outputs 6 6 4 Update and Version Update and Version If you are the owner of a VarioShaker with the respective control box you will receive an e mail with a software update where yo...

Page 49: ...Version Update and Version 4 Plug the USB stick into the USB socket on the exterior of the casing when the system is turned on vibration table does not have to be activated Figure 5 1 Connection of t...

Page 50: ...b interface will not open Please wait and reload the page after a few seconds until the web interface is shown again 6 Once this process is complete repeat step 8 with the controller file ruetteltisch...

Page 51: ...other active medical implants may be in danger when exposed to EMF Persons with active medical implants are forbidden to stay in the work and hazard area Machine damage Improperly performed work may...

Page 52: ...e work be necessary the device must be disconnected from all energy sources Pull out the plug connection to the VarioShaker 270 for this Figure 7 1 Preparation and general measures for maintenance and...

Page 53: ...8 1 1 In the event of disruptions and technical problems Company Variobotic GmbH Dr Carl Schwenk Str 24 89233 Neu Ulm Germany 49 731 20 64 15 73 or support variobotic de 8 2 Spare and wear parts Indep...

Page 54: ...Service and maintenance Operating instructions Page 54 of 62 VarioShaker 270 with control box Item number VA Art 00018 Version 05 2019_en...

Page 55: ...t Only use certified and approved electrical tools for repair work 9 1 Disassembly for disposal Disconnect network connection cable and disconnect feed to the control box Dispose of all materials sepa...

Page 56: ...ccumulators do not belong in normal waste In the interest of environment protection as an end consumer you are obligated according to the current battery directive to return old and used batteries and...

Page 57: ...n 2019 10 1 Dimensions of the VarioShaker 270 with control box Figure 10 1 Dimensions of the VarioShaker 270 with control box Weight 14 2 kg Vibration area 270 mm diagonal 185x185mm smooth with remova...

Page 58: ...onfiguration and optionally on customer request for actuation of the control Software WebGUI through standard web browser Google Chrome Apple Safari Table 10 3 Climatic and environmental requirements...

Page 59: ...e 59 of 62 Item number VA Art 00018 Version 05 2019_en 11 Annex 11 1 Switch and connection plan control box Observe additional documentation The switch and connection plan for the control box can be f...

Page 60: ...Annex Operating instructions Page 60 of 62 VarioShaker 270 with control box Item number VA Art 00018 Version 05 2019_en...

Page 61: ...ment RED 37 Figure 6 5 CLIP EDITOR green 39 Figure 6 6 Currently selected CLIP 40 Figure 6 7 CLIP EDITOR green Other functions 42 Figure 6 8 CLIP EDITOR green Introduction to the creation of CLIPS 43...

Page 62: ...ion 05 2019_en 12 2 List of tables Table 1 1 Warning sign 14 Table 1 2 Ban sign 14 Table 5 1 Connection strip 30 Table 6 1 PRESET CLIPS 36 Table 10 1 Dimensions of the VarioShaker 270 with control box...

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