PJXP200 / PJGCVX200 / PJCV224
Details on
Pict. 3
:
1. Unpack all parts out of the boxes.
2. To make installation of the handlebars easier we recommend to attach the “Complete engine”
1
using the quick-operating spring clamps in
the gearbox or the adapter flange. ATTENTION - mounting position is rotated by 180° from its normal operating position!
3. Cut off the two plastic fixing tapes connecting the parts of the handlebars’ lower flange. Put aside the flat steel washer
6
, rubber pad
7
and the closing cup
8
.
4. Slide the guiding handles carrier
3
on four screws
4
at the rear part of the flange
5
. Put on both sides in successive steps: the flat steel
washer
6
, rubber pad
7
and the closing cup
8
.
5. Screw on the nuts
9
. Rotate the driving unit by 180° into working position. The arresting pin must fall into the hole in the gearbox flange
console.
DO NOT TIGHTEN
the tightening crank!
6.
Tighten uniformly all nuts
9
(incl. the nut at the top of the guiding handles carrier lug
3
)
so that the ends of the screw threads are fully
cut into the retaining ring of the self-locking nuts.
Rubber pads have to slightly compressed due to tightening of the nuts.
The handlebars carrier must not have a visible play on the flange. But it can move slightly due to the elasticity of the rubber
parts.
Check regularly during operation the tightness of all nuts of the flexible seating. Remove any play as the result of
the rubber parts wear by tightening evenly all screws.
1.
Further as per
Pict. 4
Mount the accelerator lever
16
on the right handlebar. Run the Bowden cable on the upper side of the
guiding handles carrier.
2.
Slide into the handgrips
9
and
15
and the end pieces of the handlebar pipes. The left handgrip
9
is provided with a groove for
the ignition safety switch lever.
3.
Pull the engine cut-out cable through the inside of the guiding handles carrier bracket and the handlebar pipe of the guiding handles
as per
Pict. 4
. For fixation use plastic ties enclosed in the packaging of the machine.
4.
Connect the cut-out cable connectors to the cables
11
and
12
of the switch. Pull the plastic tubing
11
over the cut-out cable
connectors joint
12
.
5.
Screw the ignition safety switch
8
to the left handlebar pipe of the guiding handles using screw
13
with washer
14
.
Check the operation of the ignition safety switch (e.g. using a multimeter).
2.5 Putting in operation
First read thoroughly the instructions for use
of all accessories! Pay attention especially to those parts dealing
with safety of operation, assembly and use of the machine.
Before each use of the machine check the tightness of all the screws. Especially important are connections which
hold in place suspension implements.
IMPORTANT NOTICE: the engine has not been filled with its working fluids. Therefore fill in the working fluids to
prescribed level before the first start
2.5.1 Attaching and removing the driving unit.
Use caution when attaching, removing or transferring the driving unit to another machine! The exhaust silencer
remains hot for certain time after the engine has been switched off! When attaching or removing the driving unit
approach it from the left side, i.e. from the side of the air cleaner on the engine.
Grasp points are on
Pict. 1
marked with a symbol .
Pict. 5:
The drive unit is inserted in the flange made in the upper part of the gearboxes and adapters. The driving unit is secured:
By the guiding handles swivel pivot holder
1
which falls into the gearbox console opening and is secured by screwing in the
tightening crank
2
(which is part of gearboxes).
By means of two quick-operating spring clamps
3
, placed from below the flange on its sides, which fall into the notch of a
special rivet
4
.
For adapters without a console with tightening crank the position of the driving unit is fixed by a pin
5
, which is pressed into
the flange and fits into the opening
6
in the flange.
The clutch plate on the gearbox must not be greasy; it could cause slipping of the centrifugal clutch and the influence of higher
temperatures damage the clutch lining and the engine crankshaft seal.
2.5.1.1 Procedure for attaching the drive unit
Details on
Pict. 5,
marking on the grasp points onf
Pict. 2
.
1. Get the gearbox with attachable machine or implement to be used for work prepared according to relevant instructions for use.
2. Clean the connection points for the driving unit and the inside of clutch disc; clean the surface of cylindrical flange and guiding handles
pivot.
33
Especially read through the instructions for use of the engine, guiding handles and driving unit.
34
See the instruction for use of the engine.
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