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Vari Lite VL3015, Service Manual

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Vari Lite VL3015 Service Manual Download Page 72

VARI

❋

LITE - VL3015 & VL3515 S

POT

 L

UMINAIRES

 S

ERVICE

 M

ANUAL

5 4

0 2 . 9 6 7 9 . 0 0 1 0   0

Drawing Trees

VL3015 Spot Luminaire

Figure 3-1:  VL3015 Spot Luminaire Subassembly Drawing Tree Part 1

Generic Luminaire Assembly

21.9679.0010 Rev. A

Head Structure Assembly

21.9679.0600 Rev. D

Spot Transfer Fan Assembly

21.9678.0678.01 Rev E

VL3015 Spot Luminaire

20.9679.0001 Rev. D

Quick Change Luned Reflector 

Assembly

21.9679.0151 Rev A

Quick Change Smooth Reflector 

Assembly

21.9679.0155 Rev C

Head Cover Assembly

21.9679.0611 Rev. A

Spot Optic Assembly

22.9678.0103 Rev T

Color/Gobo Access Fan Assembly

21.9679.0620 Rev B (VL3015 Spot 

Only)

Rod Clamp Assembly

22.9678.0149 Rev B

Gobo Clamp Assembly

22.9678.0693 Rev A

Color Clamp Assembly

22.9678.0694 Rev A

Edge Lead Screw Assembly

22.9678.1126 Rev B

Included Items Kit, VL3015 Spot

28.9679.0001 Rev. A

Backend Assembly

21.9679.0615 Rev E

UV Filter Bulkhead Assembly

22.9678.0617 Rev D

80mm DC Fan Assembly

21.9679.0616 (Rev. A)

Hot Box (Quick Change) Assembly

21.9679.0640 Rev. C

Dual Fan Duct Assembly

22.9686.0674 Rev B

Head to Back Cap Ground Cable 

Assembly

25.9661.1522 Rev C

Ignitor to Lamp Socket Cable 

Assembly

25.9678.0789 Rev C

OT Switch to Ground Cable 

Assembly

25.9678.0015 Rev A

Backcap Interlock to Thermal 

Switch 1 Cable Assembly

25.9686.0014 Rev 0

OT Switch 1 to OT Switch 2 Cable 

Assembly

25.9686.0013 Rev A

Continued Next Page

Continued Next Page

Group 4 Lens Assembly

22.9678.0199 Rev 0

Right Edge Bearing Assembly

22.9678.1103 Rev C

Left Edge Bearing Assembly

22.9678.1105 Rev C

Zoom Motor Tensioning 

Assembly

22.9678.1113 Rev C

Interconnect Light Shield 

Assembly

22.9678.1115 Rev E

Zoom Cam Assembly

22.9678.1106 Rev B

Summary of Contents for VL3015

Page 1: ......

Page 2: ...treet Dallas Texas 75238 USA This manual is for informational use only and is subject to change without notice Philips Vari Lite assumes no responsibility or liability for any claims resulting from er...

Page 3: ...the RMA pack the unit in a secure shipping container or in its original packing box Fill out the RMA form included at the end of this manual and place in shipping container along with a copy of your...

Page 4: ...radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expen...

Page 5: ...designed for use with specific lamp types VL3015 VL3515 Spot Luminaires require an Osram HMI 1200 W S metal halide lamp Installing another type of lamp may be hazardous 2 Luminaires may be mounted on...

Page 6: ...on which can cause serious skin burn and eye inflammation Additionally arc lamps operate under high pressure at very high temperatures Should the lamp break there can exist a danger of personal injury...

Page 7: ...Osram HMI 1200 W S metal halide lamp bevor Sie die jeweiligen Lampen ersetzen Die Installation eines anderen Lampentyps kann gef hrlich sein 2 Scheinwerfer k nnen auf jeder beliebigen Oberfl che mont...

Page 8: ...ampen erfolgt unter Hochdruck und bei hohen Temperaturen Sollte die Lampe zerbrechen besteht die Gefahr von K rperverletzung bzw von Feuer das von Lampenteilen ausgel st werden kann 4 Tragen Sie beim...

Page 9: ...utilis s uniquement avec certaines type de lampes V rifier le type de lampe Osram HMI 1200 W S metal halide lamp avant de remplacer les lampes L installation d un autre type de lampe peut poser un dan...

Page 10: ...aves br lures sur la peau et une inflammation des yeux De plus les lampes arc fonctionnent sous haute tension de tr s hautes temp ratures Si la lampe se casse les particules de la lampe cass e peuvent...

Page 11: ...sadas solamente con algunas l mparas Tome nota del tipo de l mpara Osram HMI 1200 W S metal halide lamp antes de reemplazarla Instalaci n de otro tipo de l mpara puede ser peligroso 2 Las luminarias s...

Page 12: ...quemaduras a la piel e inflamaci n a los ojos Adem s las l mparas de arco operan a alta presi n y muy alta temperatura Si la l mpara se rompe puede existir el peligro de lesiones al personal o un inc...

Page 13: ...FOREWORD 02 9679 0010 0 xi...

Page 14: ...VARI LITE VL3015 VL3515 SPOT LUMINAIRES SERVICE MANUAL xii 02 9679 0010 0...

Page 15: ...e Components 8 Enclosure Components 9 Principles of Operation VL3015 Spot Luminaire Functional Block Diagram 10 VL3515 Spot Luminaire Functional Block Diagram 11 Chapter 2 Maintenance Testing Luminair...

Page 16: ...Gobo Gear Planet Alignment continued 52 Chapter 3 Illustrated Parts Breakdown Drawing Trees VL3015 Spot Luminaire 54 VL3515 Spot Luminaire 57 Top Assembly Included Items Kit VL3015 Spot 60 Included It...

Page 17: ...roup 4 Lens Assembly 125 Right Edge Bearing Assembly 126 Left Edge Bearing Assembly 127 Zoom Cam Assembly 128 Zoom Motor Tensioning Assembly 129 Interconnect Light Shield Assembly 130 Rod Clamp Assemb...

Page 18: ...upply to Relay Cable Assembly 169 Gobo Rotate Interconnect Cable Assembly 170 Color Interconnect Cable Assembly 172 Shutter Head Controller Cable Assembly 173 LVS Chassis Ground Cable Assembly 174 Dis...

Page 19: ...in the product shipping package for more information Additional Documentation For complete installation and operation instructions refer to the VL3015 VL3515 Spot Luminaire User s Manual This manual i...

Page 20: ...rces and documentation please visit our website at www vari lite com and follow the Support link Technical Bulletins and Notices Technical bulletins concerning the latest changes to VARI LITE equipmen...

Page 21: ...02 9679 0010 0 3 CHAPTER 1 Description This chapter contains descriptions of luminaire features and components Features Components Principles of Operation...

Page 22: ...nd Tilt Smooth time controlled continuous motion by way of three phase stepper motor systems Range Pan 540 Tilt 270 Accuracy 0 3 resolution Source 1500W Short Arc Lamp Color Temperature 6000K CRI 90 S...

Page 23: ...additional technical specifications and information please refer to VL3015 VL3515 Spot Luminaires User s Manual 02 9679 0002 and the individual product specification sheets These documents can be foun...

Page 24: ...oard Board MCB tilt motor ignitor and cooling fans ENTER MENU DATA THRU DATA IN AC IN AC Input Data In Data Thru Product Label ID Menu Display Used to input manual commands program test set defaults a...

Page 25: ...er Yoke Arm Contains three rotating gobo effects wheels and iris Rotating Gobo Assembly mechanism Contains fixed color wheel dimmer mechanism strobe Color Assembly mechanism CYM color mixer Cover and...

Page 26: ...ead Fan Assembly Head Cover attached by tether Head Cover attached by tether Houses lamp and reflector Provides knobs for lamp Backend Assembly adjustment Head Fan Assembly Enclosure Assembly see page...

Page 27: ...emblies not shown for clarity Input Connector Wiring Wire Connection Green Yellow AC Ground Blue AC Neutral Brown AC Line International Harmonized Standard Enclosure Top Covers Fan Assembly Enclosure...

Page 28: ...Lamp Ignitor Lamp Socket Ballast COM Edge Motor Edge Motor Sensor Rotating Gobo 1 Sensor Gobo Index 2 Rotating Sensor Right Strobe Zoom Motor Sensor Left Strobe Dimmer Wheel Sensor Magenta Wheel Sens...

Page 29: ...M Edge Motor Edge Motor Sensor Shutter Assembly Fixed Gobo Sensor Right Strobe Zoom Motor Sensor Left Strobe Dimmer Wheel Sensor Magenta Wheel Sensor Yellow Wheel Sensor Cyan Wheel Sensor Driver PCB M...

Page 30: ...VARI LITE VL3015 VL3515 SPOT LUMINAIRES SERVICE MANUAL 12 02 9679 0010 0 Notes...

Page 31: ...Maintenance Procedures WARNING All maintenance procedures are to be performed with power removed from the luminaire Never remove cover or backcap while lamp is in oper ation WARNING Maintenance repair...

Page 32: ...ilable on the Vari Lite web site in the product download section at www vari lite com Calibration Sequence VL3015 Spot Luminaire Note This calibration sequence is only for the VL3015 spot luminaire on...

Page 33: ...ssembly Color Wheel Phase 2 Dimmer Shutter Frame 1A Shutter Frame 1B Shutter Frame 2A Shutter Frame 2B Phase 3 Shutter Frame 3A Shutter Frame 3B Shutter Frame 4A Shutter Frame 4B Phase 4 Edge CTO Yell...

Page 34: ...st performed with a digital voltmeter for sensor readings or an Oscilloscope for pan tilt encoder readings The values can be used to determine whether a circuit is opening correctly or needs further t...

Page 35: ...given this will change depending on which lamp level is selected within the menu or from the console refer to the VL3015 VL3515 Spot Luminaire User s Manual On at full power will be one half 1 2 PWM...

Page 36: ...Press Up Down arrows until Fixture appears Press Enter Step 3 Press Up Down arrows to access Status Press Enter Display will now scroll through any error messages or display OK if no errors Table 2 1...

Page 37: ...pears Press Enter Step 3 Press Up Down arrows to access Status Press Enter Display will now scroll through any error messages or display OK if no errors WARNING As with any repairs or maintenance to V...

Page 38: ...k lamp cutout switches at lamp box and fan ducts Bad lamp replace lamp Low input voltage check input power must be 200 to 264 VAC No Sens No control continuous recalibration and or mechanism at wrong...

Page 39: ...large pulley ensure that flag passes through the sensor at a depth sufficient to engage the sensor beam Tilt belt disconnected extremely loose or not installed properly properly install belt between t...

Page 40: ...o thoroughly clean glass portion of lamp To replace lamp Step 1 Ensure power is removed from luminaire Step 2 At rear of luminaire head loosen four 1 4 turn screws and slide lamp box back and out it i...

Page 41: ...p Step 1 Power up luminaire Step 2 At Menu Display select Lamp from Test menu refer to the luminaire menu system in the user s manual If using console set intensity to 100 open beam size iris and focu...

Page 42: ...not touch reflectors with bare fingers Wear cotton gloves or other covering while removing and replacing To clean refer to cleaning instructions found in the user s manual To change the reflector Step...

Page 43: ...moval From Storage Location Step 6 As shown in Figure 2 5 at rear of luminaire head hot box assembly loosen four 1 4 turn screws and slide lamp box back and out it is hinged Step 7 One side at a time...

Page 44: ...g tabs will engage hot box assembly holding the reflector in place Step 10 Reinstall lamp with dimple side down One side at a time press lamp into socket clips Ensure lamp is seated fully in place Ste...

Page 45: ...aire Step 2 Remove appropriate head cover by loosening four 1 4 turn screws a For VL3015 spot luminaires 1 To access Wheel 1 and 3 remove bottom cover as shown in Figure 2 7 2 To access Wheel 2 remove...

Page 46: ...ward lens and out of wheel b Install new gobo as follows 1 Align three tabs on gobo carrier with three notches in wheel gobo can only be oriented in one direction 2 Insert gobo carrier into wheel ensu...

Page 47: ...lace covers Figure 2 9 Fixed Gobo Wheel Gobo Replacement CAUTION Do not touch glass with bare fingers Press on gobo carrier only Gobo Wheel 2 Gobo Assembly Carrier Spring Retaining Clip Release and ro...

Page 48: ...other covering while replacing Clean with glass cleaner and soft cloth if required Step 3 Rotate color wheel until required filter position is accessible Step 4 Press spring lock back until color fil...

Page 49: ...e cover remove two 6 32 x 1 4 PPB screws and remove cover Step 4 In each corner from top remove four 6 32 x 3 8 PPZ screws CAUTION Be careful not to damage lens during next step Step 5 Carefully lay l...

Page 50: ...a Lamp wires b AC input c Control wiring Step 13 Pull lamp wires through ferrite core Step 14 At bottom of enclosure remove three 8 32x3 8 PFZ screws and four 8 32x3 8 PPZ screws which secure ballast...

Page 51: ...ve stud connectors Note The top cover is easily identified as follows maneuver head so the printing on the label on the rear of the head assembly is oriented correctly Step 3 Disconnect wiring harness...

Page 52: ...eg to the right Step 2 At board side leg remove yoke leg cover by removing four 6 32x3 8 PTB screws CAUTION Always use anti static precautions when working with PCBs Step 3 Only VL3515 spot luminaires...

Page 53: ...autions when working with PCBs Step 3 Disconnect ignitor PCB wires by removing four screws which secure wire ring terminals to PCB and remove ignitor PCB WARNING Ensure that only these screws are used...

Page 54: ...0 x 1 5 8 socket screws and 1 4 split lock washers and remove ventilation cover Step 7 Remove pan motor side handle by removing two 10 32 x 3 4 PPB screws Step 8 At enclosure bottom remove two 6 32 x...

Page 55: ...MX wire from DMX PCB d Disconnect Display wire from Display e Remove ground wire from chassis Step 5 Remove pan motor assembly See To remove and replace pan motor assembly pan belt on page 36 Step 6 P...

Page 56: ...e CAUTION Be careful not to damage lens during next step Step 3 Carefully lay luminaire on its side ensuring that lens does not come into contact with any surface Step 4 At bottom of enclosure remove...

Page 57: ...e performing any maintenance CAUTION Be careful not to damage lens during next step Step 3 Carefully lay luminaire on its side ensuring that lens does not come into contact with any surface Step 4 At...

Page 58: ...2 At enclosure remove two 6 32 x 1 4 LG PPZ screws from display side cover and remove cover Figure 2 19 Power Supply LVS Replacement Step 3 At power supply disconnect wiring including ground wire Ste...

Page 59: ...cables make note of all wire cable routing Step 4 Disconnect head cable from Color Assembly Interconnect PCB remove wiring from Transfer Fan clips Step 5 Disconnect Transfer Fan and aperture fan wiri...

Page 60: ...sconnecting any wiring cables make note of all wire cable routing Step 4 Disconnect head cable from Color Assembly Interconnect PCB remove wiring from Transfer Fan clips Step 5 Disconnect Transfer Fan...

Page 61: ...embly Replacement on page 41 b For VL3515 fixtures remove Gobo Shutter Assembly See Gobo Shutter Assembly Replacement on page 42 Step 6 Remove one 8 32 Hex Nut from Actuator shaft CAUTION Lens will mo...

Page 62: ...ew all the way into linear actuator motor before re installing Secure right side optic assembly clamps first when re installing Figure 2 22 Spot Optic Assembly Replacement Spot Optic Assembly Top Head...

Page 63: ...hed during installation When tightening four 10 32 x 1 2 PPZ screws that mount Pan Motor Assembly you must tighten in a CLOCKWISE pattern starting with screw in lower left hand side from spring To rem...

Page 64: ...RNING Make sure wiring is not pinched during installation When tightening four 10 32 x 1 2 PPZ screws that mount Pan Motor Assembly you must tighten in a CLOCKWISE pattern starting with screw in lower...

Page 65: ...belt from tilt pulley Step 5 Remove four 10 32x1 2 PPZ screws Be mindful of tensioning springs Step 6 Disconnect wiring and remove tilt assembly Step 7 On tilt assembly remove two 4 40x1 4 LG PPZ scre...

Page 66: ...l completely before performing any maintenance Step 2 At tilt side leg remove yoke leg cover by removing four 6 32 x 3 8 PTB screws Step 3 At sensor bracket remove two 10 32 x 1 2 PPZ screws and remov...

Page 67: ...ng mark with notch in wheel Loosen index belt just enough to slip teeth and rotate index pulley to center slot in optical sensor Reset tension on belt and verify that pulley slot is still centered in...

Page 68: ...lley slot is still centered in sensor and sensor is centered between two guide marks on pulley flange First align outside planet gear timing mark with mark in sun gear Notch in wheel should be centere...

Page 69: ...Step 3 Rotate center gear clockwise until timing mark is directly facing Position 6 Step 4 Lift edge of center gear slightly so that it will not turn while at same time rotating Position 6 gear until...

Page 70: ...pen 1 2 3 4 5 6 Alignment Mark 2 Rotate center gear clockwise until timing mark is directly across from Position 6 Rotate Position 6 gear until timing marks align Align both marks 6 5 3 Align remainin...

Page 71: ...ER 3 Illustrated Parts Breakdown This chapter contains illustrated parts breakdowns for all VL3015 VL3515 Spot Luminaire assemblies Drawing Trees Top Assembly Head Assembly Yoke Assembly Enclosure Ass...

Page 72: ...A Edge Lead Screw Assembly 22 9678 1126 Rev B Included Items Kit VL3015 Spot 28 9679 0001 Rev A Backend Assembly 21 9679 0615 Rev E UV Filter Bulkhead Assembly 22 9678 0617 Rev D 80mm DC Fan Assembly...

Page 73: ...bly 21 9678 0334 Rev D Strobe Bulkhead Assembly 21 9679 0403 Rev B Dimmer Wheel Notched Assembly 22 9678 0435 02 Rev B Color Sensor PCB 1 Mount Assembly 22 9678 0481 Rev B Color Sensor PCB 2 Mount Ass...

Page 74: ...ical Assembly 23 9678 0687 Rev A LVS Chassis Ground Cable Assembly 25 9661 1514 Rev A Chassis To Yoke Ground Cable Assembly 25 9661 1520 Rev C Ballast to Controller Cable Assembly 25 9678 0816 Rev A D...

Page 75: ...ew Assembly 22 9678 1126 Rev B Included Items Kit VL3515 Spot 28 9679 0002 Rev B Backend Assembly 21 9679 0615 Rev E UV Filter Bulkhead Assembly 22 9678 0617 Rev D 80mm DC Fan Assembly 21 9679 0616 Re...

Page 76: ...v D Strobe Bulkhead Assembly 21 9679 0403 Rev B Dimmer Wheel Notched Assembly 22 9678 0435 02 Rev B Color Sensor PCB 1 Mount Assembly 22 9678 0481 Rev B Color Sensor PCB 2 Mount Assembly 22 9678 0489...

Page 77: ...9661 1520 Rev C Ballast to Controller Cable Assembly 25 9678 0816 Rev A Data I O Link Cable Assembly 25 9678 0813 Rev A Pan Tilt Control Cable Assembly 25 9678 0818 Rev C Lamp Supply to Relay Cable As...

Page 78: ...AB ASSY BRACKET TRUSS HOOK 8 41 6030 7029 1 EA GOBO ASSY ALPHA RAYS POS 1 2 9 41 6030 5011 1 EA GOBO ASSY NIGHT SKY POS 1 3 10 41 6030 5523 1 EA GOBO ASSY TRIBAL BREAKUP POS 1 4 11 41 6030 7002 1 EA G...

Page 79: ...with bare hands When handling it is best to wear clean cotton gloves in order to keep the lamp s glass as dirt and grease free as possible 6 5 4 7 x2 1 19 3 2 8 Alpha Rays 9 Night Sky 10 Tribal Breaku...

Page 80: ...EA CD ROM VL3015 VL3515 PRODUCT DOCUMENTATION USER 7 22 9661 1636 2 EA FAB ASSY BRACKET TRUSS HOOK 8 41 6030 7029 1 EA GOBO ASSY ALPHA RAYS POS 1 2 9 41 6030 5011 1 EA GOBO ASSY NIGHT SKY POS 1 3 10...

Page 81: ...not handle lamp with bare hands When handling it is best to wear clean cotton gloves in order to keep the lamp s glass as dirt and grease free as possible 6 5 4 7 x2 1 19 3 2 8 Alpha Rays 9 Night Sky...

Page 82: ...1 9679 0010 1 EA ASSY GENERIC LUMINAIRE VL3015 9 21 9679 0151 1 EA REFLECTOR ASSY LUNED QUICK CHANGE 21 9679 0155 1 EA REFLECTOR ASSY SMOOTH QUICK CHANGE not shown 10 21 9679 0200 1 EA ASSY GOBO MODUL...

Page 83: ...SEMS 26 53 6558 0016 2 EA SCREW 6 32 X 3 4 PPZ SEMS 27 53 6563 0001 1 EA SCREW 10 32 X 2 00 PPZ 28 53 6579 0001 4 EA SCREW 10 32 X 1 2 SCB 29 55 2150 0002 2 EA STANDOFF 1 4 HEX 6 32 X 1 187 MF 30 55 2...

Page 84: ...UAL 66 02 9679 0010 0 VL3015 Spot Luminaire continued Figure 3 9 VL3015 Spot Luminaire 7 13 x2 31 x2 14 2 15 16 x2 10 17 x2 11 30 x2 24 x4 6 x2 25 x2 12 33 x4 22 x8 5 29 x2 23 x2 19 32 x4 25 x2 26 x2...

Page 85: ...1246 1 EA ASSY CABLE INTERCONNECT SHUTTER 9 21 9678 1263 1 EA TRANSFER FAN ASSY SHUTTER 10 21 9679 0010 1 EA ASSY GENERIC LUMINAIRE VL3015 21 9679 0155 1 EA REFLECTOR ASSY SMOOTH QUICK CHANGE not sho...

Page 86: ...6 2 EA SCREW 6 32 X 3 4 PPZ SEMS 28 53 6563 0001 1 EA SCREW 10 32 X 2 00 PPZ 29 53 6579 0001 4 EA SCREW 10 32 X 1 2 SCB 30 55 2141 0001 2 EA STANDOFF 5 16 HEX 6 32 X 7 16 LG MF 31 55 2150 0002 2 EA ST...

Page 87: ...69 3 VL3515 Spot Luminaire continued Figure 3 10 VL3515 Spot Luminaire 9 12 x2 33 x2 15 2 16 17 x2 14 18 x2 11 32 x2 29 x4 6 x2 26 x2 13 35 x4 23 x8 5 30 x2 31 x2 24 x2 20 34 x4 26 x2 27 x2 1 4 21 7 2...

Page 88: ...TSN 0 375 OD 1 00 LG 0 041 WIRE DIA 4 21 9679 0600 1 EA ASSY HEAD 5 21 9679 0800 1 EA ASSY UPPER ENCLOSURE 6 53 2019 0004 4 EA NUT 3 8 16 X 0 500 LG H X HD GRADE 5 BLK 7 53 6505 0020 5 EA BOLT 1 4 28...

Page 89: ...eneric Luminaire Assembly continued Figure 3 11 Generic Luminaire Assembly 12 x3 Detail B 8 x4 9 x4 Detail B 15 2 4 10 18 x2 17 x2 14 x2 6 x4 13 x2 3 1 5 7 x5 16 x5 Note position of safety tether 11 x...

Page 90: ...ACKET COVER TETHER 4 10 9686 1696 1 EA FOAM FRAME HEAD COVER 5 12 9679 0610 1 EA HEAD COVER PAINTED 6 53 6558 0003 1 EA SCREW 6 32 X 3 8 LG PPZ PLASTIC THD ROLL 7 53 5655 0250 4 EA SCREW 6 32 X 1 4 LG...

Page 91: ...e 3 13 Spot Transfer Fan Assembly No Item Qty UM Description 1 10 9678 0679 1 EA TRANSFER FAN TRAY 2 23 9678 0695 1 EA FAN ASSY TRANSFER 3 53 6571 0003 3 EA SCREW 6 32 X 1 1 2 LG PPB 4 55 6543 0001 2...

Page 92: ...AN TRAY 2 22 9678 1280 1 EA SHIELD ASSY SHUTTER ROTATE HARNESS 3 23 9678 0695 1 EA ASSY TRANSFER FAN 4 53 6558 0001 1 EA SCREW 6 32 X 375 LG PPZ 5 53 6571 0003 3 EA SCREW 6 32 X 1 500 LG PPB 6 55 2179...

Page 93: ...Figure 3 15 Color Gobo Access Fan Assembly No Item Qty UM Description 1 55 7016 0001 2 EA FAN GUARD 80MM NICKEL PLATED 2 10 9678 1649 1 EA FAN SHIELD LAMP COOLING 3 10 9679 0665 1 EA FAN TRAY COLOR G...

Page 94: ...gure 3 16 Color Gobo Access Fan Assembly VL3515 Only No Item Qty UM Description 1 55 7016 0001 2 EA FAN GUARD 80MM NICKEL PLATED 2 10 9678 1649 1 EA FAN SHIELD LAMP COOLING DC 3 10 9679 0667 1 EA FAN...

Page 95: ...eflector Assembly No Item Qty UM Description 1 10 9678 2647 4 EA CLAMP PRIMARY REFLECTOR SST 2 10 9679 0642 1 EA REFLECTOR MOUNT QUICK CHANGE 3 12 9678 8151 1 EA REFLECTOR HTG VL3000 SERIES SPOT LUNED...

Page 96: ...ector Assembly No Item Qty UM Description 1 10 9678 2647 4 EA CLAMP PRIMARY REFLECTOR SST 2 10 9679 0642 1 EA REFLECTOR MOUNT QUICK CHANGE 3 12 9678 8155 1 EA REFLECTOR HTG VL3000 SERIES WASH SMOOTH C...

Page 97: ...620 1 EA FRONT CASTING 2 10 9679 0124 1 EA FAN SUPPORT CROSSMEMBER FRONT 3 12 9678 8623 1 EA RIGHT SIDE RAIL MACHINED 4 12 9678 8625 1 EA LEFT SIDE RAIL MACHINED 5 21 9679 0615 1 EA ASSY BACKEND 6 53...

Page 98: ...VARI LITE VL3015 VL3515 SPOT LUMINAIRES SERVICE MANUAL 80 02 9679 0010 0 Head Structure Assembly continued Figure 4 19 Head Structure Assembly 9 x3 3 4 1 2 6 x6 5 8 8 8 7...

Page 99: ...SY COVER 14 21 9679 0616 2 EA ASSY 80MM DC FAN W GRILL 15 21 9679 0640 1 EA ASSY HOT BOX QUICK REFLECTOR CHANGE 16 22 9686 0674 1 EA ASSY DUAL FAN DUCT 17 53 2002 0001 8 EA NUT 6 32 KEPS ZINC PLATED 1...

Page 100: ...538 0004 8 EA WASHER TEFLON 0 312 X 0 750 X 0 125 34 55 6541 0008 1 EA GROMMET 1 2 ID 7 8 OD 11 32 THK 35 55 6677 0042 2 EA WASHER TEFLON 0 50 OD 36 55 6706 0001 1 EA GROMMET 9 32 ID 9 16 OD 1 4 THK S...

Page 101: ...embly 15 26 x6 31 x2 22 x6 9 30 x2 2 36 13 x2 4 17 x8 18 x4 28 X4 11 Note when installing item 4 apply a thin bead of Copper RTV the entire length of the slit Secure to bulkhead item 6 using item 9 x2...

Page 102: ...ly 21 9679 0616 Rev A Refer to Figure 4 21 Figure 4 21 80mm DC Fan Assembly No Item Qty UM Description 1 40 7113 0015 1 EA FAN TUBEAXIAL 80MM 24VDC HIGH 2 53 2002 0001 2 EA NUT 6 32 KEPS ZINC 3 53 655...

Page 103: ...Assembly No Item Qty UM Description 1 10 9678 0634 1 EA UV FILTER BULKHEAD 2 10 9678 0648 2 EA CLIP UV GLASS 3 41 9678 1160 1 EA UV IR FILTER 3 00 X 3 00 4 53 6530 0002 4 EA RIVET 1 8 OD POP 063 125 G...

Page 104: ...R LAMP 7 10 9686 0642 1 EA PLATE BACKCAP 25 9661 1522 1 EA CABLE ASSY HEAD TO BACKCAP GROUND not shown 25 9678 0789 1 EA CABLE ASSY IGNITOR TO LAMP SOCKET not shown 8 53 2030 0001 3 EA NUT ACORN 10 32...

Page 105: ...HEAD ASSEMBLY HOT BOX QUICK CHANGE ASSEMBLY 02 9679 0010 0 87 3 Hot Box Quick Change Assembly continued Figure 4 23 Hot Box Quick Change Assembly 8 x3 1 7 12 x4 3 x3 10 x8 11 x4 2 14 x3 4 15 5 9 x2 6...

Page 106: ...0673 1 EA TURNING VANE FAN DUCT 2 10 9686 1672 1 EA DUAL FAN DUCT 3 25 9678 0015 1 EA CABLE ASSY OT SWITCH TO GROUND 4 25 9686 0013 1 EA CABLE ASSY OT SWITCH 1 TO OT SWITCH 2 5 25 9686 0014 1 EA CABL...

Page 107: ...G GOBO HI TEMP 14 21 9679 0270 1 EA SUB ASSY IRIS 15 21 9698 0211 1 EA WHEEL ASSY ROTATING EFFECTS HI TEMP 16 24 9663 1231 4 EA PCB ASSY INDEX SENSOR 17 24 9678 3240 3 EA PCB ASSY WHEEL POSITION SENSO...

Page 108: ...X 6 32 1 125 L 33 55 2178 0001 4 EA CABLE ANCHOR MOUNT 8 SCREW MOUNTING 34 55 6506 0025 1 EA SPACER 3 8 RND 1 8 LG 0 257 L 35 55 6506 0026 1 EA SPACER 3 8 RND 31 32 LG 0 257 L 36 55 6506 0030 1 EA SPA...

Page 109: ...0 91 3 Gobo Module Assembly continued Figure 4 25 Gobo Module Assembly 22 x8 2 10 x2 37 x2 30 36 3 x4 32 x4 23 x8 17 x3 11 16 x4 5 x3 4 x3 9 13 x2 27 x6 6 x2 14 29 x3 15 34 31 x4 1 25 x4 24 x4 19 x2...

Page 110: ...HEEL 13 21 9679 0403 1 EA BULKHEAD STROBE 14 22 9678 0335 1 EA ASSY BEARING BLOCK FIXED WHEEL 10 9678 0323 1 EA WHEEL MOUNT 54 1259 0004 2 EA BEARING RADIAL FLANGED 0 25 ID 0 625 OD 15 22 9678 0435 02...

Page 111: ...PITCH 165 TOOTH 34 54 9679 0002 1 EA BELT TIMING MXL 155 GRV 0 188 W SIL KEV 35 55 2132 0011 4 EA STANDOFF 1 4 HEX 6 32 X 1 093 L 36 55 2132 0012 4 EA STANDOFF 1 4 HEX 6 32 X 0 75 L 37 55 3303 0004 2...

Page 112: ...Color Module Assembly 13 30 x2 37 x2 Detail A See Detail A 26 x11 36 x4 29 x7 31 x5 38 x6 24 x5 11 12 9 35 x4 21 14 8 20 34 10 1 x4 22 27 x12 6 x5 32 x4 33 7 28 x12 3 x3 2 x2 5 See Detail B Detail B...

Page 113: ...Dichroic Coated Side Gluing Magnet to Dimmer Wheel Assembly Step 1 Make sure surface is clean and oil free Step 2 Apply High Temp Copper RTV to magnet as shown Step 3 Place magnet on dimmer wheel asse...

Page 114: ...78 0331 Rev 0 Refer to Figure 4 28 Figure 4 28 Motor Adapter Plate Assembly No Item Qty UM Description 1 10 9678 0330 1 EA PLATE MOTOR ADAPTER 2 44 5031 0001 1 EA MOTOR STEPPER 42MM X 40MM 10 3 53 651...

Page 115: ...COLOR FILTER DEEP RED VL3000 6 41 9678 0305 02 1 EA COLOR FILTER KELLY GREEN VL3000 7 41 9678 0305 03 1 EA COLOR FILTER CONGO BLUE VL3000 8 41 9678 0305 04 1 EA COLOR FILTER MAGENTA VL3000 9 41 9678...

Page 116: ...NUAL 98 02 9679 0010 0 Fixed Color Wheel Assembly continued Figure 4 29 Fixed Color Wheel Assembly 1 2 x6 3 x6 4 11 x6 12 x3 13 14 x6 OPEN POS 1 CONGO BLUE POS 2 ORANGE POS 3 KELLY POS 4 DARK POS 5 MA...

Page 117: ...0 Refer to Figure 4 30 Figure 4 30 Long Shaft Motor Assembly No Item Qty UM Description 1 10 9678 0330 1 EA PLATE MOTOR ADAPTER 2 44 9678 0249 1 EA MOTOR STEPPER 42MM X 34MM 60MM SHAFT 3 53 6513 0002...

Page 118: ...663 1211 10 EA SPACER TEFLON GOBO GEAR 2 10 9663 1240 5 EA BEARING GOBO WHEEL BORE 3 10 9678 0220 1 EA PLATE ROTATING GOBO WHEEL 4 10 9678 0224 5 EA RETAINING RING PLANET 5 10 9678 0250 1 EA MAGNET TA...

Page 119: ...1211 8 EA SPACER TEFLON GOBO GEAR 2 10 9663 1240 4 EA BEARING GOBO WHEEL BORE 3 10 9678 0221 1 EA PLATE ROTATING EFFECTS WHEEL 4 10 9678 0224 4 EA RETAINING RING PLANET 5 10 9678 0250 1 EA MAGNET TAP...

Page 120: ...M Description 1 10 9678 0273 1 EA MOTOR MOUNT IRIS 2 10 9678 0276 1 EA CRANK IRIS 3 10 9678 0279 1 EA DIVERTER GOBO AIR 4 10 9678 0280 1 EA ADJUSTABLE IRIS STOP 5 10 9679 0272 1 EA BULKHEAD IRIS 6 10...

Page 121: ...y continued Figure 4 33 Iris Sub Assembly 12 x4 10 12 x2 1 5 16 x3 15 x2 9 6 8 3 18 x4 17 14 x3 4 2 11 7 7b x2 7a Screw links 7b into stud 7a as far as possible keeping sides flat and in alignment Use...

Page 122: ...y 22 9678 0481 Rev B Refer to Figure 4 34 Figure 4 34 Color Sensor 1 PCB Mount Assembly No Item Qty UM Description 1 10 9678 0482 1 EA PCB MOUNT COLOR SENSOR 1 2 24 9678 3480 1 EA PCB ASSY COLOR SENSO...

Page 123: ...nsor PCB 2 Mount Assembly 22 9678 0489 Rev B Refer to Figure 4 35 Figure 4 35 Color Sense PCB 2 Mount Assembly No Item Qty UM Description 1 10 9678 0452 1 EA PCB MOUNT COLOR SENSOR 2 2 24 9678 3454 1...

Page 124: ...2 EA PCB ASSY INDEX SENSOR ROHS 15 44 9663 1202 1 EA MOTOR LONG SHAFT 16 44 9663 1766 1 EA MOTOR MEDIUM SHAFT 25 9678 1209 1 EA CABLE ASSY GOBO ROTATE INTERCONNECT not shown 17 53 5558 0125 8 EA SCRE...

Page 125: ...gure 4 36 Shutter Assembly 32 55 6520 0001 4 EA WASHER WAVE SPRING 0 265 ID 0 367 OD 0 006 THK No Item Qty UM Description 16 21 x4 9 x2 23 x8 15 19 x2 14 27 x4 20 x4 22 x6 6 7 5 x3 3 17 x2 2 x2 17 x6...

Page 126: ...E SECTOR 12 10 9678 1542 1 EA BELT RING FLANGE STOP 13 10 9678 1545 1 EA BELT RING SECTOR CLAMP 14 10 9678 1546 1 EA BELT CLAMP 15 12 9678 1562 2 EA BLADE SHUTTER BOTTOM COATED 16 12 9678 1565 2 EA BL...

Page 127: ...Y 02 9679 0010 0 109 3 Shutter Assembly continued Figure 4 37 Shutter Assembly 1 27 3 4 28 x2 7 9 x4 20 x16 11 x3 17 16 x2 18 x6 5 x4 1 2 2 13 12 14 19 x2 11 x4 10 x3 24 x8 25 x16 21 x2 23 x8 15 x2 3...

Page 128: ...560 1 EA BASE PLATE SHUTTER 2 10 9678 1566 8 EA SPACER MOTOR MOUNT 3 25 9678 1717 1 EA CABLE ASSEMBLY SHUTTER DISK 4 44 9678 1517 8 EA MOTOR PANCAKE SIZE 16 47 SHAFT 5 53 2202 0030 4 EA NUT M3 X 5 HEX...

Page 129: ...R DISK ASSEMBLY 02 9679 0010 0 111 3 Shutter Motor Disk Assembly continued Figure 4 38 Shutter Motor Disk Assembly 4 x8 7 x8 1 8 x4 5 x4 2 x8 6 x8 3 9 x10 Frame 1A Frame 1B Frame 2A Frame 2B Frame 3A...

Page 130: ...otate Assembly 21 9678 1555 Rev 0 Refer to Figure 4 39 Figure 4 39 Roller Pivot Rotate Assembly No Item Qty UM Description 1 10 9678 1551 1 EA ROLLER PIVOT SHUTTER ROTATE 2 22 9678 1550 1 EA ASSY SHUT...

Page 131: ...BULKHEAD STROBE 3 21 9686 1437 1 EA ASSEMBLY STROBE BLADE REAR 4 21 9686 1438 1 EA ASSEMBLY STROBE BLADE FRONT 5 23 9678 0499 2 EA ASSY STROBE MOTOR VL3000Q 6 53 6513 0032 8 EA SCREW M3 X 0 5 X 10 MM...

Page 132: ...VARI LITE VL3015 VL3515 SPOT LUMINAIRES SERVICE MANUAL 114 02 9679 0010 0 Strobe Bulkhead Assembly continued Figure 4 40 Strobe Bulkhead Assembly 4 6 x8 5 x2 3 8 x8 9 x8 10 x8 2 7 x4 1 x4...

Page 133: ...ar Strobe Blade Assembly No Item Qty UM Description 1 10 9678 0432 1 EA HUB STROBE BLADE 2 10 9678 0466 1 EA STROBE BLADE DAMPER 3 10 9686 1431 1 EA STROBE BLADE NOTCHED 4 53 5558 0188 2 EA SCREW 8 32...

Page 134: ...42 Front Strobe Blade Assembly No Item Qty UM Description 1 10 9678 0432 1 EA HUB STROBE BLADE 2 10 9678 0466 1 EA STROBE BLADE DAMPER 3 10 9686 1431 1 EA STROBE BLADE NOTCHED 4 53 5558 0188 2 EA SCRE...

Page 135: ...A PCB ASSY WHEEL POSITION SENSOR 25 9679 0007 1 EA CABLE ASSY IRIS FAN VL3015 7 53 6520 0001 4 EA SCREW 4 40 X 3 8 PPZ 8 53 6536 0625 2 EA SCREW 4 40 X 5 8 LG PFZ 9 53 6601 0001 6 EA SCREW 4 40 X 3 16...

Page 136: ...VL3015 VL3515 SPOT LUMINAIRES SERVICE MANUAL 118 02 9679 0010 0 Rear Gobo Bulkhead Assembly continued Figure 4 43 Rear Gobo Bulkhead Assembly 8 x2 4 1 x2 3 10 13 15 10 13 15 12 2 9 x6 14 7 x4 6 x2 5...

Page 137: ...x 625 L x 0035 THICK 2 10 9678 1412 1 EA PLATE ROTATING GOBO WHEEL 3 10 9678 1425 6 EA FIXED GOBO RETAINING WIRE 4 22 9678 1415 1 EA ASSY PULLEY FIXED WHEEL HUB 5 53 6601 0002 12 EA SCREW 4 40 X 3 16...

Page 138: ...10 9663 1240 5 EA BEARING GOBO WHEEL BORE 3 10 9678 0220 1 EA PLATE ROTATING GOBO WHEEL 4 10 9678 0224 5 EA RETAINING RING PLANET 5 10 9678 0250 1 EA MAGNET TAPE 375 W x 625 L x 0035 THICK 6 22 9678 0...

Page 139: ...LENS MOUNT MACHINE G3 12 12 9678 1179 01 1 EA LENS MOUNT MACHINE G1 13 12 9678 1179 02 1 EA LENS MOUNT MACHINE G2 14 21 9678 0110 1 EA ASSY ZOOM BOX 15 21 9678 0113 1 EA ASSY RAIL CARRIAGE 16 22 9678...

Page 140: ...001 6 EA SCREW 6 32 X 3 8 PFZ 37 53 6613 0008 4 EA SCREW 6 32 X 1 2 LG PPZ SEMS 38 53 6614 0003 2 EA SCREW 6 32 X 5 8 PFZ 39 53 6617 0003 1 EA SCREW 6 32 X 1 PPB SEMS 40 53 6682 0025 2 EA SCREW 8 32 X...

Page 141: ...TIC ASSEMBLY 02 9679 0010 0 123 3 Spot Optic Assembly continued Figure 4 46 Spot Optic Assembly View 1 23 33 x2 24 36 x2 21 33 x2 36 x4 20 26 35 33 x3 48 34 40 x2 41 x6 49 Detail F F Detail E E F E E...

Page 142: ...View 2 44 37 4 Interconnect PCB and Zoom Motor removed for clarity Detail A A Detail B B Detail C C 28 47 46 7 39 48 46 2 46 42 45 43 45 1 6 10 19 18 11 3 13 5 35 33 x2 33 x3 15 32 x6 27 3 50 3 Optic...

Page 143: ...e 4 48 Figure 4 48 G4 Lens Mount Assembly No Item Qty UM Description 1 12 9678 0198 2 EA RING BLOCK MACHINED G4 2 22 9678 0174 1 EA LENS ASSY GROUP 4 3 53 6558 0001 4 EA SCREW 6 32 X 3 8 PPZ 4 55 3303...

Page 144: ...ng Assembly 22 9678 1103 Rev C Refer to Figure 4 49 Figure 4 49 Right Edge Bearing Assembly No Item Qty UM Description 1 12 9678 1102 1 EA EDGE BEARING MACHINED RIGHT 2 54 2056 0001 4 EA RING RETAININ...

Page 145: ...sembly 22 9678 1105 Rev C Refer to Figure 4 50 Figure 4 50 Left Edge Bearing Assembly No Item Qty UM Description 1 12 9678 1104 1 EA EDGE BEARING MACHINE LEFT 2 54 2056 0001 4 EA RING RETAINING EXTERN...

Page 146: ...Figure 4 51 Zoom Cam Assembly No Item Qty UM Description 1 10 9678 1107 1 EA ZOOM TIMING CAM 2 10 9678 1108 1 EA PULLEY FLANGE 3 10 9678 1118 1 EA TIMING PULLEY ZOOM 4 53 6613 0008 2 EA SCREW 6 32 X 1...

Page 147: ...UM Description 1 10 9678 0128 1 EA PULLEY ZOOM MOTOR 2 10 9678 1111 1 EA BRACKET ZOOM TENSION SHEET METAL 3 44 9663 1326 1 EA MOTOR 17 53 SHAFT 11 8MH 5 5 OHM 4 53 5559 0250 2 EA SCREW 6 32 X 1 4 SET...

Page 148: ...ight Shield Assembly 22 9678 1115 Rev E Refer to Figure 4 53 Figure 4 53 Interconnect Light Shield Assembly No Item Qty UM Description 1 10 9678 1114 1 EA SHIELD INTERCONNECT MOUNT LIGHT 2 24 9679 311...

Page 149: ...mbly No Item Qty UM Description 1 10 9678 0151 1 EA CLAMP OPTIC ROD CAST 2 53 2008 0006 2 EA SPRING CLIP 6 32 3 53 6616 0001 2 EA SCREW 6 32 X 3 4 PPZ 4 55 6528 0001 2 EA WASHER 6 FLAT ZINC 5 55 6538...

Page 150: ...Figure 4 55 Figure 4 55 Gobo Clamp Assembly No Item Qty UM Description 1 12 9678 0691 1 EA GOBO CLAMP 2 53 6685 0625 2 EA SCREW CAPTIVE PANEL 6 32 X 0 625 LG PPS ZINC PLATED 3 55 6538 0001 2 EA WASHE...

Page 151: ...4 56 Figure 4 56 Color Clamp Assembly No Item Qty UM Description 1 12 9678 0692 1 EA COLOR CLAMP 2 53 6685 0625 2 EA SCREW CAPTIVE PANEL 6 32 X 625 LG PPS ZINC PLATED 3 55 6538 0001 2 EA WASHER 6 LOCK...

Page 152: ...e Lead Screw Assembly 22 9678 1126 Rev B Refer to Figure 4 57 Figure 4 57 Edge Lead Screw Assembly No Item Qty UM Description 1 10 9678 1119 1 EA LEAD SCREW EDGE 2 55 6616 0007 1 EA STANDOFF 3 8 HEX T...

Page 153: ...678 0681 1 EA CABLE ASSY YOKE FAN AND RELAY NOT SHOWN 25 9678 0758 1 EA CABLE ASSY YOKE FAN NOT SHOWN 9 53 2019 0004 2 EA NUT 3 8 16 X 7 32 THK HEX 10 53 2200 0006 1 EA NUT 6 32 KEPS SS 11 53 5634 025...

Page 154: ...5 SPOT LUMINAIRES SERVICE MANUAL 136 02 9679 0010 0 Yoke Assembly continued Figure 4 58 Yoke Assembly 2 1 3 4 5 6 8 9 10 11 x8 12 x2 13 x3 14 x4 15 x2 16 19 7 13 x2 13 x4 14 x2 4 13 13 x2 17 19 20 x2...

Page 155: ...COUNT LARGE ID 2b 10 9678 1749 1 EA TIMING PULLEY 17 TOOTH SHORTENED 2c 53 5560 0250 2 EA SCREW 8 32 X 1 4 SET CONE POINT 3 24 9661 5000 1 EA PCB ASSY PAN TILT ENCODER 4 44 9678 0680 1 EA MOTOR 3 PHAS...

Page 156: ...tor Item 4 also order the pulley Item 2 Contact Vari Lite Customer Service for installation information 2 1 3 Step 1 Apply one drop of Loctite 603 to motor shaft Step 2 Install drive pulley on motor s...

Page 157: ...22 9661 0609 Rev D Refer to Figure 4 60 Figure 4 60 Yoke Fan Assembly No Item Qty UM Description 1 10 9661 0646 1 EA FAN TRAY 2 40 7113 1001 1 EA FAN 24V 80 X 80 X 25MM 32CFM 3 53 2200 0006 4 EA NUT...

Page 158: ...VARI LITE VL3015 VL3515 SPOT LUMINAIRES SERVICE MANUAL 140 02 9679 0010 0 Notes...

Page 159: ...SW BALLAST P S 11 10 9686 0839 2 EA COVER TOP 12 10 9698 0846 2 EA HANDLE UPPER ENCLOSURE EXTENDED 13 12 9678 0842 1 EA DUCT UPPER ENCLOSURE AIR 14 12 9686 1238 2 EA COVER SIDE MACHINED 15 12 9686 223...

Page 160: ...6 X 3 4 44 53 6513 0044 3 EA SCREW M5 X 10MM STL CUP PT 45 53 6515 0001 4 EA SCREW 10 32 X 3 4 SCB 46 53 6522 0001 1 EA SCREW 6 32 X 1 4 PPZ 47 53 6522 0004 2 EA SCREW 6 32 X 1 4 SOC HD 48 53 6525 018...

Page 161: ...LOCK INTERNAL TOOTH 77 55 6543 0001 0 312 FT GROMMET STRIP SERRATED 0 062 78 55 6543 0001 1 54 FT GROMMET STRIP SERRATED 0 125 79 55 6568 0074 2 EA SPRING CPRSN 0 600 OD 0 080 WIRE 80 55 6575 0001 4...

Page 162: ...VL3015 VL3515 SPOT LUMINAIRES SERVICE MANUAL 144 02 9679 0010 0 Upper Enclosure Assembly continued Figure 4 61 Upper Enclosure Assembly Part 1 14 x2 21 57 x4 11 x2 9 73 x2 15 x2 12 x2 80 x4 61 x4 58 x...

Page 163: ...osure Assembly continued Figure 4 62 Upper Enclosure Assembly Part 2 5 Part is shown exploded for clarity Pan Tube Assembly 8 44 x3 17 67 54 66 65 x2 41 x4 18 25 79 x2 57 x2 45 x4 74 x4 68 x2 50 x4 43...

Page 164: ...10 0 Upper Enclosure Assembly continued Figure 4 63 Upper Enclosure Assembly Part 3 Duct Assembly Electronics Assembly 62 x2 4 13 40 63 10 91 82 87 46 76 83 See Detail A Detail A 51 x4 52 x4 24 56 x3...

Page 165: ...Pan Pulley Assembly 21 9678 0807 Rev E Refer to Figure 4 64 Figure 4 64 Pan Pulley Assembly No Item Qty UM Description 1 10 9678 0750 1 EA TIMING PULLEY 2MM GT 150 TOOTH 2 10 9678 0855 1 EA PAN FLAG...

Page 166: ...21 9678 0767 Rev 0 Refer to Figure 4 65 Figure 4 65 Stabilizer Assembly No Item Qty UM Description 1 10 9678 0757 1 EA STABILIZER 1 377 DIA 2 10 9678 0762 1 EA BRACKET STABILIZER 3 53 6610 0003 1 EA...

Page 167: ...EA CODE WHEEL 120 COUNT LARGE ID 10 9678 0749 1 EA TIMING PULLEY 2MM GT 17 TOOTH 53 5560 0250 2 EA SCREW 8 32 X 1 4 SET CONE POINT 3 24 9678 5000 1 EA PCB ASSY VL3000 PAN ENCODER 4 44 9678 0680 1 EA M...

Page 168: ...tact Vari Lite Customer Service for installation information 2 Step 1 Apply one drop of Loctite 603 to motor shaft Step 2 Install drive pulley on motor shaft using twisting motion to insure coverage o...

Page 169: ...K 2 10 9686 0883 1 EA COVER VENTILATION 3 10 9678 0837 1 EA AIR SEAL FAN SIDE 4 10 9678 0838 1 EA AIR SEAL APS SIDE 5 10 9678 0835 1 EA AIR SEAL SHORT STRIP 6 10 9678 0836 1 EA AIR SEAL LONG STRIP 7 1...

Page 170: ...AY BOARD 2 10 9679 0850 1 EA BACKING PLATE NEUTRIK 3 10 9698 0852 1 EA OVERLAY INPUT PANEL VL3015 4 10 9698 0859 1 EA BRACKET INPUT 5 24 9663 1830 1 EA PCB ASSY DMX INPUT 6 24 9678 3825 1 EA PCB ASSY...

Page 171: ...ssembly No Item Qty UM Description 1 10 9678 0809 1 EA PAN TOGGLE STOP 2 10 9678 0847 1 EA SILICONE FOAM WASHER 3 10 9678 0848 2 EA WASHER PAN TEFLON 4 12 9678 0877 1 EA PAN TUBE MACHINED 5 54 1206 00...

Page 172: ...st Fan Assembly 21 9679 0811 Rev A Refer to Figure 4 70 Figure 4 70 High Flow Exhaust Fan Assembly No Item Qty UM Description 1 10 9686 0810 1 EA MOUNTING PLATE EXHAUST FAN 2 40 9687 0001 1 EA BLOWER...

Page 173: ...0 155 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Cable Assemblies Pan EOT Sensor Electrical Assembly 23 9678 0687 Rev A Ref...

Page 174: ...56 02 9679 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only LVS Chassis Ground Cable Assembly 25 9661 1514 Rev A Refer to Fi...

Page 175: ...9 0010 0 157 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Chassis To Yoke Ground Cable Assembly 25 9661 1520 Rev C Refer to F...

Page 176: ...9679 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Head to Back Cap Ground Cable Assembly 25 9661 1522 Rev C Refer to Fi...

Page 177: ...9679 0010 0 159 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Ignitor to Relay Cable Assembly 25 9661 1526 Rev C Refer to Figu...

Page 178: ...0 02 9679 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only OT Switch to Ground Cable Assembly 25 9678 0015 Rev A Refer to Fi...

Page 179: ...0010 0 161 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Relay to Gobo Fan Interlock Cable Assembly 25 9678 0675 Rev B Refer t...

Page 180: ...62 02 9679 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Yoke Fan and Relay Cable Assembly 25 9678 0681 Rev C Refer to Fi...

Page 181: ...2 9679 0010 0 163 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Head Control Cable Assembly 25 9678 0715 Rev D Refer to Figure...

Page 182: ...E MANUAL 164 02 9679 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Yoke Fan Cable Assembly 25 9678 0758 Rev A Refer to Fi...

Page 183: ...le as complete assemblies The information contained in this section is for reference only Ignitor to Lamp Socket Cable Assembly 25 9678 0789 Rev C Refer to Figure 4 81 Figure 4 81 Ignitor to Lamp Sock...

Page 184: ...UAL 166 02 9679 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Data I O Link Cable Assembly 25 9678 0813 Rev A Refer to Fi...

Page 185: ...79 0010 0 167 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Ballast to Controller Cable Assembly 25 9678 0816 Rev A Refer to F...

Page 186: ...168 02 9679 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Pan Tilt Control Cable Assembly 25 9678 0818 Rev C Refer to Fi...

Page 187: ...s are only available as complete assemblies The information contained in this section is for reference only Lamp Supply to Relay Cable Assembly 25 9678 0829 Rev A Refer to Figure 4 85 Figure 4 85 Lamp...

Page 188: ...0 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Gobo Rotate Interconnect Cable Assembly 25 9678 1209 Rev A Refer to Figure 4 8...

Page 189: ...LY 02 9679 0010 0 171 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Gobo Rotate Interconnect Cable Assembly continued Figure 4...

Page 190: ...72 02 9679 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Color Interconnect Cable Assembly 25 9678 1419 Rev 0 Refer to Fi...

Page 191: ...9 0010 0 173 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Shutter Head Controller Cable Assembly 25 9678 1715 Rev A Refer to...

Page 192: ...74 02 9679 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only LVS Chassis Ground Cable Assembly 25 9678 1716 Rev A Refer to Fi...

Page 193: ...Y 02 9679 0010 0 175 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Display Cable Assembly 25 9678 1825 Rev A Refer to Figure 4...

Page 194: ...0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Gobo Interconnect PCB Cable Assembly 25 9678 2209 Rev 0 Refer to Figure 4 9...

Page 195: ...ASSEMBLY 02 9679 0010 0 177 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Gobo Interconnect PCB Cable Assembly continued Figu...

Page 196: ...UAL 178 02 9679 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only AC Input Connector Cable Assembly 25 9679 0001 Rev 0 Refer...

Page 197: ...ables are only available as complete assemblies The information contained in this section is for reference only EMI Filter to LVS Cable Assembly 25 9679 0002 Rev 0 Refer to Figure 4 94 Figure 4 95 EMI...

Page 198: ...0 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Ballast Power Cable Assembly 25 9679 0003 Rev 0 Refer to Figure 4 96 Figure 4...

Page 199: ...181 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only LVS to MCB Power Cable Assembly 25 9679 0004 Rev 0 Refer to Figure 4 97 Fig...

Page 200: ...complete assemblies The information contained in this section is for reference only Dual Fan Color Gobo Cable Assembly 25 9679 0005 Rev 0 Refer to Figure 4 98 Figure 4 98 Dual Fan Color Gobo Cable Ass...

Page 201: ...0 0 183 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Iris Fan Cable Assembly 25 9679 0007 Rev A Refer to Figure 4 99 Figure 4...

Page 202: ...Note Cables are only available as complete assemblies The information contained in this section is for reference only Exhaust Fan Cable Assembly 25 9679 1006 Rev 0 Refer to Figure 4 100 Figure 4 100 E...

Page 203: ...010 0 185 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only OT Switch 1 to OT Switch 2 Cable Assembly 25 9686 0013 Rev A Refer to...

Page 204: ...te Cables are only available as complete assemblies The information contained in this section is for reference only Backcap Interlock to Thermal Switch 1 Cable Assembly 25 9686 0014 Rev 0 Refer to Fig...

Page 205: ...0010 0 187 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Dual DC Fan LVS to Yoke Cable Assembly 25 9686 1843 Rev A Refer to F...

Page 206: ...VARI LITE VL3015 VL3515 SPOT LUMINAIRES SERVICE MANUAL 188 02 9679 0010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Notes...

Page 207: ...e improvements have been incorporated into this manual where applicable and are available on the Vari Lite web site at www vari lite com Please note that not all bulletins or notices are applicable to...

Page 208: ...VARI LITE VL3500 SPOT LUMINAIRE SERVICE MANUAL 190 02 9679 0010 0 Notes...

Page 209: ......

Page 210: ...Street Dallas Texas 75238 USA 1 877 VARI LITE Fax 1 214 647 8038 www vari lite com Date 14 November 2012 Manual Part Number 02 9679 0010 0 2012 Philips Vari Lite a Philips Group Company All rights re...

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