Vari Lite VL2000 Service Manual Download Page 120

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VARI

❋

LITE

- VL2000™ S

POT

UMINAIRE

ERVICE

ANUAL

1 0 0

2 4- Ma rc h- 2 0 04

0 2 . 9 6 7 3 . 0 0 1 0 D

10.9661.1239

COVER, TOP

10.9661.1364

INSULATOR, ADHESIVE BACKED - TOP COVER

21.9661.1210

ASSY, PAN MOTOR

22.9661.1351

FAB ASSY, UPPER ENCLOSURE

23.9661.1277

ASSY, BALLAST MODULE-400W ARC POWER SUPPLY (VL2201
ONLY)

23.9671.1250

ASSY, BALLAST MODULE-700W ARC POWER SUPPLY (VL2000
ONLY)

23.9661.1535

FAN ASSEMBLY, LOW SPEED (VL2201 ONLY)

23.9661.1534

FAN ASSEMBLY, HIGH SPEED (VL2000 ONLY)

40.7125.0002

FAN, 24V

52.6396.2602

RECEPT, 2 POS MTA100 W/POL TAB BLUE CLSD END

25.9661.1512

CABLE ASSY, AC INPUT LINK (not shown)

25.9661.1513

CABLE ASSY, AC INPUT SPLITTER (not shown)

25.9661.1514

CABLE ASSY, LVS CHASSIS GND (not shown)

25.9667.1516.01

CABLE ASSY, MAIN - AUX/DATA & PWR (not shown)

25.9661.1517.01

CABLE ASSY, PAN/TILT CONTROL -2201 (not shown)

25.9661.1520

CABLE ASSY, CHASSIS TO YOKE GND (not shown)

25.9661.1532

CABLE ASSY, DATA I/O LINK -VL2400 (not shown)

25.9661.1551.01

CABLE ASSY, LAMP SUPPLY XPiQ (not shown)

25.9667.0029

CABLE ASSY, LAMP SUPPLY TO RELAY (not shown)

46.6003.0001

MOUNTING DISC, METAL 60MM DIA
(VL2201 ONLY)

46.6004.0001

MOUNTING DISC, METAL 90MM DIA

53.2002.0003

NUT, 6-32 HEX ZINC NYLON INSERT

53.2200.0006

NUT, 6-32 KEPS SS

53.6563.0001

SCREW, 10-32 X 2" PPB

53.6517.0001

SCREW, 10-32 X 3/8" PPZ

53.6543.0001

SCREW, 6-32 X 3/8" PPB

53.6545.0003

SCREW, 8-32 X 3/8" PFZ

53.6545.0004

SCREW, 8-32 X 3/8" PPZ

53.6558.0001

SCREW, 6-32 X 3/8" PPZ

53.6558.0010

SCREW, 6-32 X 1/4" LG PPZ BLACK SEMS-EXT WASHER

53.6594.0003

SCREW, 10-32 X 1-1/2" PPZ

53.6607.0001

SCREW, 6-32 X 1/4" PPB

53.6608.0003

SCREW, 6-32 X 3/16" LG PPZ

53.6609.0001

SCREW, 6-32 X 3/8" PFZ

53.6610.0003

SCREW, 6-32 X 7/16" PPZ

53.6614.0003

SCREW, 6-32 X 5/8" PFZ

No.

Item

Qty.

UM.

Description

Summary of Contents for VL2000

Page 1: ......

Page 2: ...Germany Patents No 694 25 943 8 693 14 122 0 692 08 615 3 692 07 692 1 691 31 478 0 691 21 029 2 690 33 385 4 37 89 166 9 37 68 727 1 37 51 804 6 37 50 201 8 35 87 270 5 32 79 888 1 32 74 291 6 Germa...

Page 3: ...RMA pack the product in its original packing material along with a copy of your invoice if available and write the RMA number legibly on or near the shipping address label Return the unit freight prep...

Page 4: ...equipment in a residential area is likely to cause harmful inter ference in which case the user will be required to correct the interference at his her own expense Declaration of Conformity We declar...

Page 5: ...only with certain Philips and Osram HID lamps Note lamp type MSR400 MSR575HR etc before replacing lamps Installing another type of lamp may be hazardous 2 Luminaires may be mounted on any type of sur...

Page 6: ...ion which can cause serious skin burn and eye inflammation Additionally arc lamps operate under high pressure at very high temperatures Should the lamp break there can exist a danger of personal injur...

Page 7: ...yps kann gef hrlich sein 2 Scheinwerfer k nnen auf jeder beliebigen Oberfl che montiert werden solange Sie die Montageanweisungen befolgen Detaillierte Hinweise finden Sie in diesem Handbuch 3 Ersetze...

Page 8: ...esteht die Gefahr von K rperverletzung bzw von Feuer das von Lampenteilen ausgel st werden kann 4 Tragen Sie beim Austausch der Lampen einen Augenschutz 5 Die geeignete Sicherheitsausr stung Handschuh...

Page 9: ...lampes Philips et Osram HID V rifier le type de lampe MSR400 MSR575HR etc avant de remplacer les lampes L installation d un autre type de lampe peut poser un danger 2 Les luminaires peuvent tre fix s...

Page 10: ...graves br lures sur la peau et une inflammation des yeux De plus les lampes arc fonctionnent sous haute tension de tr s hautes temp ratures Si la lampe se casse les particules de la lampe cass e peuv...

Page 11: ...paras HID Philips y Osram Tome nota del tipo de l mpara MSR400 MSR575HR etc antes de reemplazarla Instalaci n de otro tipo de l mpara puede ser peligroso 2 Las luminarias se pueden instalar en cualqui...

Page 12: ...a la piel e inflamaci n a los ojos Adem s las l mparas de arco operan a alta presi n y muy alta temperatura Si la l mpara se rompe puede existir el peligro de lesiones al personal o un incendio ocasi...

Page 13: ...i _KH 2 0 2 Q X Q X _KH P s 0 P T Q X _KQo 4 UV q P N 6 4 Z Ef 1 VARI LITE zU Philips Osram HID fJ 3 fJ d fJ MSR400 MSR575HR z fJ zU Q X 0 2 2 J Y f Q X EXo d EXo 4 VARI LITE zU 0 6 6 Z Ef 1 VARI LITE...

Page 14: ...9673 0010 D 6 UV Ef 1 VARI LITE zU UV HID 2 J fJ fJ _f o zU P _f o Y 2 6 G 2 Z Ef zU P zU fPo f U zU P fJ fJ d zU fJ 2 fJ c 64 fJ o v o 6 o _ _ q P 4 0 cP fJ U fJ 0 o fJ zU I fJ fJ 6 RF 1 Class A 8c...

Page 15: ...aintenance Testing Testing Software 12 Special Considerations Configuring Main Controller Board 13 Jumper Configuration 14 Maintenance Procedures Head Assembly 15 Lamp Replacement 15 Align Lamp for Pe...

Page 16: ...Barrel Group 2 Assembly 59 Sub Barrel Group 3 Assembly 60 Motor Zoom Optics Assembly 61 Rotating Gobo Wheel Assembly 62 Sensor Rotating Gobo PCB Assembly 64 Rear Assembly 65 Tilt Pulley Bearing Assemb...

Page 17: ...Main To Aux Data Power Cable Assembly 136 Pan Tilt Control Cable Assembly 137 Lamp Supply Control Cable Assembly 139 Chassis To Yoke Ground Cable Assembly 140 Lamp Supply OT NOT On Cable Assembly 141...

Page 18: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL xviii 24 March 2004 02 9673 0010 D...

Page 19: ...dels Formerly known as the VL2202 spot luminaire Note Performing maintenance procedures contained in this manual may void the product warranty Refer to the Vari Lite Inc Limited Warranty card included...

Page 20: ...nal resources and documentation please visit our website at www vari lite com and follow the Support link Technical Bulletins and Notices Technical bulletins concerning the latest changes to VARI LITE...

Page 21: ...02 9673 0010 D 24 March 2004 3 SERVICE CHAPTER 1 Description This chapter provides an overview of luminaire features components and operations Features Major Components Principles of Operation...

Page 22: ...ges and smooth timed beam angle changes Rotatable gobo wheel which contains five individually rotatable indexable gobos Two 12 position wheels each providing 11 positions and 1 open for interchangeabl...

Page 23: ...sembly Upper Enclosure Truss Hook Bracket Assembly Assembly AC Input Cable Yoke Assembly Removable Lamp Assembly to access lamp for replacement Beam Adjustment Controls Vertical Horizontal Focus Capti...

Page 24: ...ttons function as follows LED Indicators The LED indicators report the status of power and data to the luminaire Up Increase Down Decrease Displays the menu or if at first level the current address Se...

Page 25: ...ation shows the major sub assemblies which are located in the luminaire head assembly Yoke and enclosure not shown for clarity Removable Cover Dimmer Bulkhead Color Gobo Iris Bulkhead Rear Assembly Fa...

Page 26: ...for clarity Ignitor PCB Tilt Motor Relay Auxiliary Controller PCBs Tilt side leg leg To determine which yoke leg is which without having to remove the covers rotate yoke counterclockwise until it sto...

Page 27: ...located in the luminaire enclosure assembly Yoke and head assembly not shown for clarity Ballast Module 400 or 700 watt version depending on model type Main Controller PCB Enclosure Covers Main Contr...

Page 28: ...B 2 24V 24V 24V 24V 24V 24V 24V M1 M2 M3 Data Data Data M4 M1 M2 M3 M4 AC Line AC Line AC Line Lamp Power Lamp Power Lamp Power Back Cap Head OT APS Control Rot Gobo Index Head Fan 1 Rot Gobo Wheel Zo...

Page 29: ...02 9673 0010 D 24 March 2004 11 SERVICE CHAPTER 2 Maintenance This chapter contains test service and standard maintenance procedures Testing Special Considerations Maintenance Procedures...

Page 30: ...be placed in any position for testing without movement occurring In order to regain full control of the luminaire Move will need to be enabled after testing Note When setting the Move option to disabl...

Page 31: ...rrect position in order for the luminaire to operate Do not change the configuration of jumper J1 Figure 2 1 Figure 2 1 Jumper Locations on MCB Luminaire Type Jumper J11 The jumper at J11 configures t...

Page 32: ...minaire the MCB is to be installed in and configure jumper according to Figure 2 2 Note If luminaire will not calibrate or operate after MCB replacement check jumper setting and download new software...

Page 33: ...2528 0700 1 EA LAMP 700 WATT SHORT ARC VL2202 Tools Screwdriver 2 slotted Cotton gloves To remove and replace lamp WARNING All maintenance procedures are to be performed with power removed from the l...

Page 34: ...next procedure Align Lamp for Peaked or Flat Field The design of the VL2201 optical system is based on a peaked field A peaked field is one where the intensity of the beam is greater at the center of...

Page 35: ...for more information If using console set intensity to 100 open beam size iris and focus for hard edge Step 3 Position beam on a white wall at a distance of 10 to 20 Step 4 At backcap using vertical a...

Page 36: ...by tether Figure 2 5 Step 3 At color gobo link iris bulkhead disconnect wiring harness connectors from color wheel motor iris motor and color sensor Remaining motor and sensor connections will have to...

Page 37: ...power source Step 2 At head cover turn two captive screws one quarter turn and remove cover It will remain attached by tether Figure 2 5 Note In some cases it is easier to slide bulkhead partially out...

Page 38: ...INAIRE SERVICE MANUAL 20 24 March 2004 02 9673 0010 D Step 6 Re install bulkhead if applicable and re install head cover Figure 2 6 Standard Gobo Color Filter Replacement Gobo Color Filter Wheel Gobo...

Page 39: ...At head cover turn two captive screws one quarter turn and remove cover It will remain attached by tether Figure 2 7 Step 3 At dimmer bulkhead remove two 6 32 3 8 PPZ screws Step 4 Disconnect motor w...

Page 40: ...two 10 32 1 2 PPB screws one on each side Step 4 At front assembly disconnect wire connectors from rotating gobo index motor and rotating gobo wheel motor Figure 2 8 Front Assembly Removal Step 5 At...

Page 41: ...eplacement Parts 24 9667 0321 1 EA PCB ASSY SENSOR ROTATING GOBO Tools Screwdriver 1 Phillips Screwdriver 2 Phillips long handle To remove and replace rotating gobo sensor PCB Step 1 Disconnect lumina...

Page 42: ...i static precautions when working with PCBs Step 4 Remove rotating gobo sensor PCB by removing two 4 40 1 4 PFZ screws Figure 2 10 Figure 2 10 Rotating Gobo Sensor PCB Replacement Step 5 Install repla...

Page 43: ...mbly Refer to Front Assembly Removal on page 22 Step 3 Cut cable ties which secure edge motor wires to front assembly Edge motor is larger of two linear actuator motors Step 4 The rotating gobo wheel...

Page 44: ...assembly use pliers to hold standoff on edge motor shaft and using 1 4 open ended wrench remove 4 40 SS KEPS nut from end of motor shaft Figure 2 12 Figure 2 12 Removing Nut From Edge Motor Assembly...

Page 45: ...emove two 4 40 3 8 PPZ screws and nuts which secure motor to bulkhead and remove motor assembly Figure 2 14 Figure 2 14 Edge Motor Assembly Replacement Step 8 Install replacement assembly by performin...

Page 46: ...nd remove cover It will remain attached by tether Figure 2 8 Step 3 Remove front nose cover by removing two 10 32 1 2 PPB screws one on each side Figure 2 8 Step 4 Cut cable ties which secure zoom opt...

Page 47: ...Step 8 At each side of optical support ring remove two 6 32 1 2 PPZ screws and 6 flat washers Remove optical support ring Step 9 Remove lens barrel assembly by pulling straight out from front assembly...

Page 48: ...ilt motor assembly Step 1 Disconnect luminaire AC input cable from power source Step 2 At tilt side leg remove yoke leg cover by removing four two on each side 6 32 5 16 PPB screws Figure 2 17 To find...

Page 49: ...r PCB Replacement Parts 24 9661 1400 2 EA PCB ASSY AUX CONTROLLER Tools Screwdriver Phillips 2 Nutdriver 1 4 inch To replace an auxiliary controller PCBs Step 1 Disconnect luminaire AC input cable fro...

Page 50: ...as required a If auxiliary controller PCB 2 is being replaced install connector in new auxiliary controller PCB 2 at J1 b If auxiliary controller PCB 2 is not being replaced re install connector in au...

Page 51: ...wdriver Phillip 2 stubby To replace ignitor PCB Step 1 Disconnect luminaire AC input cable from power source Step 2 At each yoke leg remove yoke leg cover by removing four 6 32 5 16 PPB screws Figure...

Page 52: ...e PCB to yoke leg Step 5 At yoke cross member remove two 6 32 5 16 PPZ screws and washers which secure ignitor PCB standoffs to yoke leg Step 6 Disconnect ignitor PCB wires by removing four screws whi...

Page 53: ...ttom covers Tools Screwdriver 2 Phillips Allen wrench 3 16 To remove and replace enclosure covers Step 1 Using console or internal menus run lens as far to the rear as possible Step 2 Disconnect lumin...

Page 54: ...tep Step 4 Carefully lay luminaire on its side ensuring that lens does not come into contact with any surface Figure 2 22 Figure 2 22 Laying Luminaire on Its Side Step 5 At bottom of enclosure remove...

Page 55: ...Step 2 At enclosure remove power supply side covers Refer to Removing Enclosure Covers on page 35 Step 3 At power supply disconnect wiring Step 4 At power supply remove two 6 32 3 8 screws from top of...

Page 56: ...nnect luminaire AC input cable from power source Step 2 At enclosure remove power supply side covers Refer to Removing Enclosure Covers on page 35 Step 3 At power supply disconnect wiring Step 4 At po...

Page 57: ...re AC input cable from power source Step 2 At enclosure remove ballast side and ventilation covers Refer to Removing Enclosure Covers on page 35 Step 3 Remove both handles by removing two 10 32 X 5 8...

Page 58: ...ast module to enclosure Step 9 Remove ballast module Step 10 Install replacement assembly by performing Steps 2 9 in reverse order Location Connector J102 2 Pos Connector J103 3 Pos Mate N Lok J108 Re...

Page 59: ...t with any surface Refer to Figure 2 22 Step 4 At enclosure remove bottom ventilation cover Figure 2 21 Refer to Removing Enclosure Covers on page 35 Step 5 At pan motor assembly remove four 6 32 3 8...

Page 60: ...s on page 35 Step 3 At main controller PCB disconnect wiring Figure 2 28 Step 4 At top of PCB remove two 6 32 3 8 screws and remove PCB Figure 2 28 Main Controller PCB Removal Step 5 Install replaceme...

Page 61: ...ilation covers Refer to Removing Enclosure Covers on page 35 Step 3 At DMX Input PCB disconnect wiring connector J3 Step 4 At front connector panel remove two M3 5mm LG PPB screws which secure each DM...

Page 62: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL 44 24 March 2004 02 9673 0010 D...

Page 63: ...g Tree Top Assembly Head Yoke Enclosure Cables Note The VL2000 spot luminaire has been offered in two different configurations VL2201 spot luminaire and VL2202 spot luminaire The VL2201 version has be...

Page 64: ...Motor Assembly 21 9667 0119 Dimmer Bulkhead Assy 21 9667 0205 VL2201 21 9673 0290 VL2000 Spot Ignitor to Relay Cable Assy 25 9667 0030 Top Upper Enclosure Assy 21 9661 0004 04 VL2201 21 9661 0004 05 V...

Page 65: ...ilt Encoder PCB 24 9661 0629 Ballast PCB 24 9661 1120 VL2201 24 9661 1130 VL2202 Ballast Rider PCB 24 9661 1121 VL2201 24 9661 1131 VL2202 AC Input Link Cable Assy 25 9661 1512 AC Input Splitter Cable...

Page 66: ...02 8052 0001 1 EA CARD LIMITED WARRANTY 01 16 01 3 02 8406 0001 1 EA TAG LAMP NOTICE added 09 03 03 4 02 8700 0001 1 EA CARD PRODUCT REGISTRATION VL2000 09 09 02 5 02 9673 0002 1 EA UNPACK QUICK START...

Page 67: ...1 EA ASSY TILT MOTOR 8 22 9667 0600 1 EA ASSY YOKE 9 53 2002 0001 1 EA NUT 6 32 KEP ZINC PLATED 10 53 6505 0020 5 EA BOLT 1 4 28X 3 4 NXHD GRD8 ZINC PLTD FULL THREAD 11 53 6525 0001 1 EA SCREW 6 32 X...

Page 68: ...24 March 2004 02 9673 0010 D Figure 3 2 Top Assembly 26 55 6603 0001 1 EA SPRING SS 4 6 IN EXTENSION No Item Qty UM Description 19 20 11 2 22 12 1 26 25 4 pl 14 8 pl 3 17 3 6 18 8 pl 23 4 pl 16 3 pl...

Page 69: ...CLE 1 4 TURN 4 21 9667 0024 1 EA ASSY FAN COVER VL2201 ONLY 21 9673 0024 1 EA ASSY FAN COVER VL2000 ONLY 5 21 9667 0131 1 EA ASSY COLOR GOBO LINK IRIS BULKHEAD VL2201 ONLY 21 9673 0131 1 EA ASSY COLOR...

Page 70: ...13 55 3303 0004 1 EA WASHER 4 LOCK INT TOOTH SS 14 55 3303 0006 7 EA WASHER 6 LOCK INT TOOTH SS 15 55 6596 0009 2 EA CLAMP CABLE 3 8 SS W WHITE SILICONE CUSHION 16 55 6621 0001 1 EA WASHER 4 FLAT ZIN...

Page 71: ...0 0261 1 EA MOTOR 1 4 LINEAR VL6B FOCUS 52 6579 0004 1 EA CONN 4CIR PNL MT SGL ROW W MTG EARS 52 8347 0001 4 EA CONTACT 24 30AWG MALE CRIMP 12 21 9667 0312 1 EA ASSY FRONT PLATE 10 9660 0354 1 EA BRAC...

Page 72: ...PPZ 24 53 6515 0001 2 EA SCREW 10 32 X 3 4 SCB CAP 25 54 2029 0001 1 EA BELT TIMING MXL 080 PITCH 70 GRV 3 16 WD KEVLAR 26 54 2032 0001 1 EA BELT TIMING MXL 080 PITCH 87 GRV 3 16 POLY CORD WD 27 55 2...

Page 73: ...2 9673 0010 D 24 March 2004 55 Front Assembly cont Figure 3 4 Front Assembly 25 3 26 27 24 31 2 18 2 pl 9 17 33 1 32 22 2 pl 13 29 23 23 29 12 22 2 pl 14 34 21 4 pl 7 22 28 2 pl 16 6 5 21 4 pl 22 28 2...

Page 74: ...9660 0225 1 EA ASSY SUB BARREL GROUP 1 6 21 9660 0227 1 EA ASSY GROUP 3 SUB BARREL 7 21 9660 0229 1 EA ASSY GROUP 2 SUB BARREL VL2201 ONLY 21 9673 0229 1 EA ASSY GROUP 2 SUB BARREL VL2000 ONLY 8 21 9...

Page 75: ...TRATED PARTS BREAKDOWN HEAD 3 02 9673 0010 D 24 March 2004 57 Lens Barrel Assembly cont Figure 3 5 Lens Barrel Assembly 4 16 3 16 12 18 14 2 pl 18 12 2 9 11 5 8 7 6 10 2 pl 19 1 10 4 pl 17 4 pl 13 4 p...

Page 76: ...2 10 9660 0212 1 EA SPACER LENS 2 3 VL6B 3 10 9660 0213 1 EA SPACER LENS 3 4 VL6B 4 10 9660 0215 1 EA SPACER LENS 4 5 VL6B 5 10 9660 0216 1 EA SUB BARREL GROUP 1 VL6B 6 10 9660 0226 1 EA RETAINER LENS...

Page 77: ...00 ONLY 2 10 9660 0246 1 EA SPACER GROUP 2 3 10 9660 0268 1 EA BRONZE SLEEVE BEARING ZOOM 4 12 9660 0224 1 EA MACHINED BARREL LEFT ZOOM VL2201 ONLY 12 9673 0224 1 EA MACHINED BARREL LEFT ZOOM VL2000 O...

Page 78: ...Rev B Refer to Figure 3 8 Figure 3 8 Sub Barrel Group 3 Assembly No Item Qty UM Description 1 10 9660 0217 1 EA SUB BARREL GROUP 3 VL6B 2 10 9660 0218 1 EA SPACER LENS 10 11 VL6B 3 10 9660 0228 1 EA R...

Page 79: ...oom Optics Assembly 21 9667 0311 Rev A Refer to Figure 3 9 Figure 3 9 Motor Zoom Optics Assembly No Item Qty UM Description 1 44 9660 0262 1 EA MOTOR 1 LINEAR ZOOM 2 52 6579 0005 1 EA CONN 5CIR PNL MT...

Page 80: ...OTATING GOBO WHEEL 7 10 9667 0335 1 EA LIGHT SHIELD SPINNING GOBO WHEEL 8 21 9660 0102 1 EA ASSY SENSOR PLANET GEAR 9 21 9660 0147 1 EA ASSY DRIVE HUB PULLEY FLANGE SPINNING GOBO WHEEL 10 9660 0111 1...

Page 81: ...EAD 3 02 9673 0010 D 24 March 2004 63 Rotating Gobo Wheel Assembly cont Figure 3 10 Rotating Gobo Wheel Assembly 12 10 13 11 1 7 2 3 4 5 6 8 9 10 11 12 13 14 16 2 pl 15 6 pl 15 3 pl 14 Standard Gobos...

Page 82: ...ating Gobo PCB Assembly 24 9667 0321 Rev A Refer to Figure 3 11 Figure 3 11 Sensor Rotating Gobo PCB Assembly No Item Qty UM Description 1 11 9667 0321 1 EA PCB SENSOR ROTATING GOBO 2 52 6447 0004 1 E...

Page 83: ...ASTING ASSY 4 22 9667 0404 1 EA ASSY BACK CAP 5 25 9667 0028 1 EA CABLE ASSY YOKE TO HEAD GND 6 52 8231 0005 2 EA TERM 6 RING 16 14AWG REEL PIDG 7 53 2002 0001 1 EA NUT 6 32 KEP ZINC PLATED 8 53 6525...

Page 84: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL 66 24 March 2004 02 9673 0010 D Rear Assembly cont Figure 3 12 Rear Assembly 1 3 9 11 6 10 10 15 7 8 13 12 14 2 4 5 13 2 pl 8 2 pl 8 2 pl 13 2 pl...

Page 85: ...9667 0621 1 EA SPACER FLANGE TILT PULLEY 2 22 9667 0039 1 EA ASSY REAR CASTING SIDE RAILS 3 22 9676 0086 3 EA ASSY TILT BEARING HOUSING 4 22 9667 0602 1 EA ASSY TILT PULLEY 150 TOOTH 2MM PITCH 10 966...

Page 86: ...re 3 14 Tilt Bearing Housing Assembly No Item Qty UM Description 1 12 9676 0085 1 EA HOUSING TILT BEARING MACHINED 2 53 6506 0001 1 EA BEARING TORQUE TUBE 2 625 OD 3 53 6522 2500 3 EA SCREW 6 32 X 1 4...

Page 87: ...1 ONLY 41 9660 0021 1 EA ELLIPSOIDAL REFLECTOR 45 LUNES COATED VL2000 ONLY 3 22 9660 0334 1 EA FAB ASSY REFLECTOR MOUNT VL2201 ONLY 22 9673 0333 1 EA FAB ASSY REFLECTOR MOUNT VL2000 ONLY 4 22 9660 033...

Page 88: ...C LOW CARBON STEEL 10 25 9667 0413 1 EA CABLE ASSY GROUND TILT PLATE 52 8311 0003 2 EA TERM RING 6 14 16AWG NON INS TAPE 73 7130 0002 0 21 FT WIRE 7 64 TUBULAR BRAID SILVER PLATED 11 52 8231 0005 2 EA...

Page 89: ...5 6568 0017 1 EA SPRING CPRSN 480 OD 1 500 LG SS 30 55 6568 0036 2 EA SPRING CPRSN 360 OD 690 LG 032 WIRE DIA SS 31 55 6568 0048 1 EA SPRING CPRSN 480 OD 1 000 LG SS 32 55 6575 0001 1 EA SCREW 10 32 X...

Page 90: ...COVER SLIDING VL6 10 9638 0091 1 EA MOUNT FAN VL6 5 23 9667 0025Rev A 1 EA ASSY 60MM FAN 40 7110 0006 1 EA FAN VL6 60MM SQ X 25MM THK 24V HIGH VOLUME 52 8347 0001 2 EA CONTACT 24 30AWG MALE CRIMP 6 23...

Page 91: ...4 73 Figure 3 17 Fan Cover Assembly VL2201 19 55 6595 0004 8 EA SPACER 3 16OD X 171L X 4HOLE ALUM 20 55 6659 0001 4 EA SPACER 1 4 RND 4 THRU 3 16 AL No Item Qty UM Description 4 3 10 9 2 16 20 15 9 4...

Page 92: ...AN 40 7110 0006 1 EA FAN 60MM SQ X 25MM THK 24V HIGH VOLUME 52 8347 0001 2 EA CONTACT 24 30AWG MALE CRIMP 6 23 9673 0026 1 EA ASSY 80MM FAN 40 7113 0002 1 EA FAN 24V 80 X 80 X 25MM 39CFM 52 8347 0001...

Page 93: ...March 2004 75 Fan Cover Assembly VL2000 Spot cont Figure 3 18 Fan Cover Assembly VL2000 1 2 3 5 6 8 4 pl 8 4 pl 9 2 pl 13 3 pl 10 11 4 pl 12 4 pl 14 4 pl 15 4 pl 15 4 pl 15 4 pl 15 4 pl 16 17 8 pl 18...

Page 94: ...SSY FILTER WHEEL VL2201 ONLY 22 9673 0145 1 EA ASSY FILTER WHEEL VL2000 ONLY 9 25 9667 0146 1 EA CABLE ASSY HEAD OT SWITCH 2 10 53 6522 0001 8 EA SCREW 6 32 X 1 4 PPZ 11 53 6605 0004 1 EA STUD 2 56 X...

Page 95: ...2 9673 0010 D 24 March 2004 77 Color Gobo Link Iris Bulkhead Assembly cont Figure 3 19 Color Gobo Link Iris Bulkhead Assembly 2 1 17 18 4 3 14 2 pl 21 9 15 13 4 pl 12 4 pl 5 6 7 8 11 16 19 10 3 pl 20...

Page 96: ...IRIS 7 53 6513 0021 3 EA SCREW M3 X 5 X 8MM LG PPSS METRIC 8 53 6578 0001 1 EA SCREW 4 40 X 1 8 SET 9 53 6597 0001 2 EA SCREW 4 40 X 3 16 PPZ 10 53 6599 0001 1 EA SCREW 4 40 X 3 8 PFZ 11 55 2203 0001...

Page 97: ...y 24 9638 0113 Rev B Refer to Figure 3 21 Figure 3 21 Sensor PCB Assembly No Item Qty UM Description 1 11 9638 0114 1 EA PCB SENSOR VL6 2 52 6229 0001 1 EA HEADER 3POS MTA FRIC LOK STRT POST 3 60 1429...

Page 98: ...R GOBO WHEEL 2 10 9667 0120 1 EA COLOR MOTOR BULKHEAD 3 24 9638 0113 1 EA PCB ASSY SENSOR VL6 4 44 9667 0116 1 EA MOTOR GOBO COLOR WHEEL 5 53 6597 0001 2 EA SCREW 4 40 X 3 16 PPZ 6 53 6599 0001 1 EA S...

Page 99: ...ASSY COLOR WHEEL VL2000 ONLY 53 6530 0002 1 EA RIVET POP 1 8 OD X 063 125 GR LENGTH 2 41 6006 4202 1 EA ASSY VL6 GOBO VERTICAL BARS ST 3 41 6006 5009 1 EA ASSY VL6 GOBO LIQUID TEXTURE P O 4 41 6006 5...

Page 100: ...22 9673 9142 1 EA ASSY COLOR WHEEL MARKED VL2000 ONLY 53 6530 0002 1 EA RIVET 1 8 OD POP 63 125 GR LENGTH 2 41 6006 0020 1 EA ASSY VL6 FILTER MAGENTA ST 3 41 6006 0150 1 EA ASSY VL6 FILTER PINK ST 4 4...

Page 101: ...NUT 3 8 32 X 3 32T WHEEL 10 53 6513 0021 3 EA SCREW M3 X 5 X 8MM LG PPSS METRIC 11 53 6513 0029 1 EA SCREW M3 X 5 X 12MM PFZ METRIC 12 53 6600 0001 2 EA SCREW 4 40 X 5 16 PPB 13 53 6608 0003 2 EA SCRE...

Page 102: ...AIRE SERVICE MANUAL 84 24 March 2004 02 9673 0010 D Dimmer Bulkhead Assembly cont Figure 3 25 Dimmer Bulkheadv Assembly 23 13 4 pl 14 4 pl 7 5 17 3 pl 10 3 pl 15 2 15 9 1 3 4 16 11 8 2 pl 19 4 pl 20 4...

Page 103: ...EPPER 42MM X 34MM 9 53 2005 0001 1 EA NUT 3 8 32 X 3 32T WHEEL 10 53 6513 0021 3 EA SCREW M3 X 5 X 8MM LG PPSS METRIC 11 53 6513 0029 1 EA SCREW M3 X 5 X 12MM PFZ METRIC 12 53 6600 0001 2 EA SCREW 4 4...

Page 104: ...ANUAL 86 24 March 2004 02 9673 0010 D Dimmer Bulkhead Assembly cont Figure 3 26 Dimmer Bulkhead Assembly 1 2 4 5 6 7 8 9 10 3 pl 11 12 2 pl 13 2 pl 14 4 pl 16 2 pl 17 3 pl 18 4 pl 19 4 pl 20 3 pl 21 2...

Page 105: ...mbly 21 9667 0218 VL2201 Rev 0 21 9673 0218 VL2000 Spot Rev 0 Refer to Figure 3 27 Figure 3 27 UV Dimmer Heatshield Assembly No Item Qty UM Description 1 10 9667 0215 1 EA DIMMER HEATSHIELD VL2201 ONL...

Page 106: ...NG 6POS PLUG SHROUDED WIRE TO WIRE 2 52 6524 0002 1 EA CONN HOUSING 2POS RECEPTACLE 3 52 8346 0001 2 EA CONTACT 24 30AWG FEMALE CRIMP 4 52 8347 0001 6 EA CONTACT 24 30AWG MALE CRIMP 5 52 8371 0001 2 E...

Page 107: ...P FASTON 1 4 16 14 AWG INS REEL 66 4510 0002 1 EA RELAY 20A 250VAC DPDT UL CSA VDE 82 4307 4002 1 EA DIODE 1N4002 RECTIFIER 4 24 9661 1126 1 EA PCB ASSY SOLID STATE IGNITOR added 04 02 03 5 24 9661 14...

Page 108: ...0 SPOT LUMINAIRE SERVICE MANUAL 90 24 March 2004 02 9673 0010 D Yoke Assembly cont Figure 3 29 Yoke Assembly 1 2 3 4 6 7 4 pl 7 2 pl 7 4 pl 7 2 pl 9 12 pl 9 2 pl 9 4 pl 10 2 pl 11 2 pl 12 4 pl 13 4 pl...

Page 109: ...667 0659 Rev A Refer to Figure 3 30 Figure 3 30 Counterweight Assembly No Item Qty UM Description 1 10 9667 0657 1 EA PLATE MOUNT VL2201 YOKE COUNTERWEIGHT 2 10 9667 0658 1 EA COUNTERWEIGHT YOKE 3 53...

Page 110: ...ES 1W 5 5 6 OHM METAL OXIDE 12 60 3430 8205 2 EA RES 1W 5 820 0K OHM METAL OXIDE R3 R4 13 62 3021 2101 1 EA CAPACITOR 100PF 200V RAD CER 10 C6 14 62 3021 2330 1 EA CAPACITOR 330PF RAD CER 5 C5 15 62 3...

Page 111: ...ILLUSTRATED PARTS BREAKDOWN YOKE 3 02 9673 0010 D 24 March 2004 93 Ignitor PCB Assembly cont Figure 3 31 Ignitor PCB Assembly...

Page 112: ...RES 1W 1 1 0 OHM WW SUR MT R1 R2 R5 R9 R15 R17 R24 R26 9 60 9460 1003 2 EA RES 1W 5 1 0 K 100V CHIP THICK FILM SMT0805 R29 R48 10 60 9460 1004 7 EA RES 1W 5 10 0 K 100V CHIP THICK FILM R30 R33 R36 R46...

Page 113: ...MT L1 27 82 5325 0001 1 EA DIODE MBRS130LT3 SCHOTTKY SUR MT D1 28 83 3163 0001 1 EA IC MC34164D 5 SENSING CIRCUIT UNDERVOLTAGE SURFACE MOUNT U5 29 83 3173 0005 1 EA IC LM2594M 5 150KHZ 0 5A STEP DOWN...

Page 114: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL 96 24 March 2004 02 9673 0010 D Aux Controller PCB Assembly cont Figure 3 32 Aux Controller PCB Assembly TOP VIEW BOTTOM VIEW...

Page 115: ...GT 17 TOOTH 53 5561 0250 2 EA SCREW 6 40 X 1 4 SET CONE POINT 3 23 9661 1253 1 EA ELEC ASSY PAN EOT SENSOR 52 6524 0006 1 EA CONN HOUSING 6 POS RECEPTACLE 52 8346 0001 4 EA CONTACT 24 30 AWG FEMALE CR...

Page 116: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL 98 24 March 2004 02 9673 0010 D Tilt Motor Assembly cont Figure 3 33 Tilt Motor Assembly 5 6 2 pl 2 3 7 4 pl 4 8 2 pl 9 2 pl 1 10 2 pl 10 2 pl...

Page 117: ...mbly No Item Qty UM Description Ref 1 11 9661 0629 1 EA PCB ENCODER SENSOR 2 52 6613 0005 1 EA HEADER 5POS SGL ROW SHROUDED LATCHING J1 3 52 6613 0006 1 EA HEADER 6POS SGL ROW SHROUDED LATCHING J2 4 6...

Page 118: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL 100 24 March 2004 02 9673 0010 D...

Page 119: ...1 EA DUCT W HOLE UPPER ENCLOSURE AIR VL2000 ONLY 9 10 9661 1354 1 EA AIR SEAL UPPER ENCLOSURE 10 10 9661 1358 1 EA AIR SEAL DUCT 11 10 9661 1360 1 EA INSULATOR BUCK CHOKE UPPER ENCLOSURE 12 10 9661 13...

Page 120: ...201 not shown 25 9661 1520 1 EA CABLE ASSY CHASSIS TO YOKE GND not shown 25 9661 1532 1 EA CABLE ASSY DATA I O LINK VL2400 not shown 25 9661 1551 01 1 EA CABLE ASSY LAMP SUPPLY XPiQ not shown 25 9667...

Page 121: ...R 1 4 SPLIT LOCK 53 55 6568 0046 1 EA SPRING BLUE EXTSN 120 OD 50 LG 020 WIRE DIA SS 54 55 6627 0001 8 EA WASHER 6 SPLIT LOCK 55 55 6677 0041 1 EA WASHER 10 750 OD 203 ID 040 THK FLAT SS VL2000 ONLY 5...

Page 122: ...igure 3 34 Top Upper Enclosure Assembly bottom views 26 13 27 38 12 35 34 3 pl 62 59 15 23 8 10 11 61 31 28 29 42 4 pl 5 53 46 16 14 1 54 4 pl 57 2 pl 2 pl 60 26 59 VL2000 ONLY VL2201 ONLY 25 25 55 38...

Page 123: ...CLOSURE 3 02 9673 0010 D 24 March 2004 103 Top Upper Enclosure Assembly cont Figure 3 35 Top Upper Enclosure Assembly top views 17 2 pl 58 2 pl 44 4 pl 7 3 2 19 18 2 pl 39 4 pl 33 4 pl 21 22 2 pl 49 5...

Page 124: ...ENCLOSURE OVERLAY 2 10 9661 1259 1 EA BRACKET INPUT 3 24 9661 1225 1 EA PCB ASSY MAIN CONTROLLER 3 PHASE 4 24 9661 1251 1 EA PCB ASSY DMX INPUT 5 25 9661 1511 1 EA CABLE ASSY AC INPUT PIGTAIL EURO VL8...

Page 125: ...NN HEADER 20POS DBL ROW SHROUDED STRAIGHT J9 12 52 6628 0008 1 EA HEADER ASSY 8 POS RT ANG DBL ROW W HOLD DOWN MOD J8 13 52 6629 0003 1 EA HEADER ASSY 3 POS RT ANG SGL ROW W HOLD DOWN MOD J1 14 52 839...

Page 126: ...R MT L1 40 70 3738 0001 1 EA FUSE HOLDER F FUSE 70 3738 1001 F1 41 70 3742 0002 1 EA FUSE POLY 60V MAX 40A MAX IH 40A IT 80A 20 DEG C PTC5 42 73 7051 0001 1 EA WIRE 22AWG BUSS added 04 23 03 XR37 43 7...

Page 127: ...OLATED U11 65 84 7426 0001 1 EA IC SN74HC04D HEX INVERTER U17 66 85 5163 0001 1 EA IC LS7266R1 S ENCODER TO MICROPROCESSOR INTERFACE CHIP U6 67 85 5164 0001 2 EA IC L6234PD THREE PHASE MOTOR DRIVER U2...

Page 128: ...CB Assembly No Item Qty UM Description Ref 1 11 9661 1251 1 EA PCB DMX INPUT 2 52 6585 0005 1 EA CONN XLR 5PIN FEMALE PC MOUNT VERTICAL J1 3 52 6586 0005 1 EA CONN XLR 5PIN MALE PC MOUNT VERTICAL J2 4...

Page 129: ...D 6 22 9661 0601 1 EA ASSY PAN TILT BEARING 10 9661 0611 1 1 EA TILT BEARING HOUSING 54 1244 0001 1 EA BEARING 1 25 BORE 2 25 OD 500 WD CONRAD 7 22 9661 0607 1 EA ASSY DRIVEN PULLEY 10 9661 0650 1 EA...

Page 130: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL 110 24 March 2004 02 9673 0010 D Pan Tube Assembly cont Figure 3 39 Pan Tube Assembly 1 2 3 4 5 6 7 9 12 4 pl 8 4 pl 10 11 3 pl 13 14...

Page 131: ...50 2 EA SCREW 6 40 X 1 4 SET CONE POINT 3 23 9661 1253 1 EA ELEC ASSY PAN EOT SENSOR 52 6524 0006 1 EA CONN HOUSING 6 POS RECEPTACLE 52 8346 0001 4 EA CONTACT 24 30 AWG FEMALE CRIMP 86 7002 0003 1 EA...

Page 132: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL 112 24 March 2004 02 9673 0010 D Pan Motor Assembly cont Figure 3 40 Pan Motor Assembly 5 6 2 pl 2 3 7 4 pl 4 11 2 pl 8 2 pl 9 2 pl 1 10 2 pl 10 2 pl...

Page 133: ...INSULATOR TO 220 ALUMINUIM OXIDE 4171 10 51 5029 0001 7 EA INSULATOR TO 247 ALUMINUM OXIDE 11 52 6580 1002 1 EA JUMPER 2POS 100 CTR CLSD END 10UGOLD BLACK VL2201 ONLY 12 53 6520 0002 6 EA SCREW 4 40...

Page 134: ...DEG C PCB MOUNT CLOSE ON RISE 29 67 4018 0001 2 EA FERRITE 26 X 28 5 X 13MM CYLINDRICAL CORE 30 73 7051 0001 1 FT WIRE 22AWG BUSS 31 80 2628 0001 4 EA TRANSISTOR IXGH39N60BD1 IGBT 76A 600V 32 80 2647...

Page 135: ...RTS BREAKDOWN ENCLOSURE 3 02 9673 0010 D 24 March 2004 115 Ballast Module Assy cont Figure 3 41 Ballast Module Arc Power Supply Assy 6 2 3 24 4 15 4 pl 14 2 pl 7 24 13 5 pl 30 8 17 23 11 29 1 21 13 22...

Page 136: ...6 24 March 2004 02 9673 0010 D Ballast Module Assy cont Figure 3 42 Ballast Module Arc Power Supply Assy 12 18 27 9 2 pl 28 32 10 35 26 34 25 12 10 4 pl 16 4 pl 19 4 pl 21 4 pl 31 4 pl 9 28 12 33 10 1...

Page 137: ...25 SQ J206 11 52 8252 0001 10 EA TERM 250 TAB PC QUICK FIT BRASS J108 J111 J202 J205 12 52 8283 5202 1 EA TEST POINT PCB MT 052 HOLE RED GLASS BEAD J106 13 52 8283 5210 1 EA TEST POINT PCB MT 052 HOLE...

Page 138: ...C110 C113 42 62 2114 0107 1 EA CAP 100UF 50V RAD ALUM 10MM X 15MM 20 C114 43 62 3007 0474 2 EA CAP 47UF 275VAC RAD SUPPRESSOR 10 C101 C102 44 62 3013 0105 2 EA CAP 1UF 630V RAD MET PLYPLN 10 C201 C20...

Page 139: ...0 2623 0003 3 EA TRANSISTOR 2N4403 PNP 40V 600MA TO 92 Q103 Q204 Q211 67 80 2643 0001 1 EA TRANSISTOR MPSW63 1W PNP DARLINGTON 30V 500MA 1W TO 92 Q205 68 82 4308 4937 4 EA DIODE 1N4937 FAST 600V 1A D2...

Page 140: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL 120 24 March 2004 02 9673 0010 D 400 625W Ballast Board PCB Assembly cont Figure 3 43 400 625W Ballast Board PCB Assembly...

Page 141: ...111 J202 205 11 52 8283 5202 1 EA TEST POINT PCB MT 052 HOLE RED GLASS BEAD J106 12 52 8283 5210 1 EA TEST POINT PCB MT 052 HOLE BLK GLASS BEAD J107 13 60 1230 1004 1 EA RES 1 4W 1 10 0 K MF R225 14 6...

Page 142: ...AC RAD SUPPRESSOR 10 C101 C102 41 62 3013 0105 2 EA CAP 1UF 630V RAD MET PLYPLN 10 C201 C204 42 62 3013 0474 1 EA CAP 47UF 630V RAD MET PLYPLN 10 C105 43 62 3017 0102 4 EA CAP 1000PF 250V RAD CER DISC...

Page 143: ...0 2623 0003 3 EA TRANSISTOR 2N4403 PNP 40V 600MA TO 92 Q103 Q204 Q211 64 80 2643 0001 2 EA TRANSISTOR MPSW63 1W PNP DARLINGTON 30V 500MA 1W TO 92 Q205 Q210 65 82 4308 4937 5 EA DIODE 1N4937 FAST 600V...

Page 144: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL 124 24 March 2004 02 9673 0010 D 700W Ballast Board PCB Assembly cont Figure 3 44 700W Ballast Board PCB Assembly...

Page 145: ...R433 9 60 9463 1004 1 EA RES 1 8W 1 10 0 K 200V CHP THK FLM S MT1206 R306 10 60 9463 1005 1 EA RES 1 8W 1 100 0 K 200V CHP THK FLM S MT1206 R408 11 60 9463 1215 1 EA RES 1 8W 1 121 0 K 200V CHP THK FL...

Page 146: ...1 8W 5 750 0 K 200V CHP THK FLM S MT1206 R421 30 60 9464 8204 1 EA RES 1 8W 5 82 0 K 200V CHP THK FLM S MT1206 R305 31 62 3009 0473 1 EA CAP 047UF 50V 10 MONO CER CHIP SUR MT C417 32 62 4000 0102 1 E...

Page 147: ...LOW ESR C308 C405 C406 C420 C424 47 62 4224 0107 1 EA CAP 100UF 35V 20 AL ELEC 8MM DIA 105C S MT C409 48 63 2049 0002 1 EA POT 1K OHM 1 4W 10 MULTI TURN SMT R410 49 82 4327 0001 2 EA DIODE 1N5819M REC...

Page 148: ...206 R433 9 60 9463 1004 1 EA RES 1 8W 1 10 O K 200V CHP THK FLM S MT1206 R306 10 60 9463 1005 1 EA RES 1 8W 1 100 0 K 200V CHP THK FLM S MT1206 R408 11 60 9463 1215 1 EA RES 1 8W 1 121 0 K 200V CHP TH...

Page 149: ...1 8W 5 47 0 K 200V CHP THK FLM S MT1206 R302 30 60 9464 7505 1 EA RES 1 8W 5 750 0 K 200V CHP THK FLM S MT1206 R421 31 60 9464 8204 1 EA RES 1 8W 5 82 0 K 200V CHP THK FLM S MT1206 R305 32 62 3009 04...

Page 150: ...75 5 EA CAP 4 7UF 50V ALUM ELECTRO SUR MT LOW ESR C308 C405 C406 C420 C424 48 62 4224 0107 1 EA CAP 100UF 35V 20 AL ELEC 8MM DIA 105C S MT C409 49 63 2049 0001 1 EA POT 500 OHM CERMET 13 TRN SUR MT R4...

Page 151: ...4 131 Cables Ground Strap Cable Assembly 25 8007 2212 Rev 0 Refer to Figure 3 48 Figure 3 48 Ground Strap Cable Assembly No Item Qty UM Description 1 52 8329 0001 2 EA TERM RING 6 22 16 AWG NON INS 2...

Page 152: ...X TYPE PG13 BLK 2 52 6401 2321 1 EA CONN PLUG CE MARKED 20A 250V TWIST LOCK MALE LINE 3 WIRE 3 52 8231 0005 1 EA TERM RING 6 BLUE 16 14 AWG REEL PIDG 4 52 8313 0001 2 EA RCPT FASTON 1 4 18 14 AWG FLAG...

Page 153: ...Input Link Cable Assembly No Item Qty UM Description 1 52 8312 0001 2 EA RECP FASTON 1 4 18 14 AWG INSULATED VO 2 52 8313 0001 2 EA RCPT FASTON 1 4 18 14 AWG FLAG DBL CRP 3 55 2186 0001 1 EA CABLE TI...

Page 154: ...EEL 5 52 8312 0001 2 EA RECP FASTON 1 4 18 14 AWG INSULATED VO 6 52 8314 0001 1 EA CONTACT GROUND PIN 20 14 AWG MATENLOK 7 52 8323 0001 2 EA CONTACT CRIMP 18 22 AWG SL 156 8 55 2186 0001 3 EA CABLE TI...

Page 155: ...ssembly 25 9661 1514 Rev A Refer to Figure 3 52 Figure 3 52 LVS Chassis Ground Cable Assembly No Item Qty UM Description 1 52 8231 0005 1 EA TERM RING 6 BLUE 16 14 AWG REEL PIDG 2 52 8271 0001 1 EA FA...

Page 156: ...PT 6POS DUAL ROW MINI FIT JR 2 52 8333 0001 8 EA CONTACT FEMALE 18 20 AWG REEL HCS PWR 3 52 8333 2228 4 EA CONTACT 22 28AWG FEM REEL GOLD MFJR DATA 4 55 2186 0001 2 EA CABLE TIE 10 WD 4 00 LG SMALL 5...

Page 157: ...2 6588 0007 2 EA CONN HOUSING 7CIR DISCONNECTABLE CRIMP STYLE XH 5 52 6610 0008 1 EA CONN HOUSING 20POS DBL ROW UNLOADED 6 52 7007 0001 6 EA CONTACT 28 22AWG PHOSPHOR BRONZE TIN PLT SXH 7 52 8346 0001...

Page 158: ...LUMINAIRE SERVICE MANUAL 138 24 March 2004 02 9673 0010 D Pan Tilt Control Cable Assembly cont Figure 3 54 Pan Tilt Control Cable Assembly 1 2 3 4 5 7 5 pl 8 16 pl 4 6 3 pl 3 3 pl 6 11 11 12 27 00 23...

Page 159: ...trol Cable Assembly 25 9661 1518 Rev A Refer to Figure 3 55 Figure 3 55 Lamp Supply Control Cable Assembly No Item Qty UM Description 1 52 6396 2208 2 EA RECEPT 8POS MTA100 W POL TAB RED CLSD END 2 55...

Page 160: ...0010 D Chassis To Yoke Ground Cable Assembly 25 9661 1520 Rev A Refer to Figure 3 56 Figure 3 56 Chassis To Yoke Ground Cable Assembly No Item Qty UM Description 1 52 8250 0001 2 EA TERM 8 RING 10AWG...

Page 161: ...396 2202 1 EA RECEPT 2POS MTA100 W POL TAB RED CLSD END 2 52 6396 2203 1 EA RECEPT 3POS MTA100 W POL TAB RED CLSD END 3 52 6396 2204 1 EA RECEPT 4POS MTA100 W POL TAB RED CLSD END 4 73 3522 0002 1 33...

Page 162: ...58 Figure 3 58 Data I O Link Cable Assembly No Item Qty UM Description 1 52 6524 0005 2 EA CONN HOUSING 5POS RECEPTACLE 2 52 8346 0001 10 EA CONTACT 24 30AWG FEMALE CRIMP 3 55 2199 0001 0 10 FT HEATS...

Page 163: ...2 8298 0002 3 EA TERM WIRE PIN 16 14AWG 4 52 8323 0001 2 EA CONTACT CRIMP 18 22AWG SL 156 5 52 8333 0001 2 EA CONTACT FEMALE 18 20 AWG REEL HCS 6 73 3518 0002 2 3 FT WIRE 18AWG 300V 105C PVC RED UL156...

Page 164: ...fer to Figure 3 60 Figure 3 60 Lamp Supply Harness Cable Assembly No Item Qty UM Description 1 25 9661 1518 1 EA CABLE ASSY LAMP SUPPLY CONTROL 2 25 9661 1531 1 EA LAMP SUPPLY OT NOT ON 3 25 9661 1550...

Page 165: ...0006 1 EA CONN HOUSING 6 POS RECEPTACLE 11 52 6610 0017 2 EA CONN HOUSING 50 POS DBL ROW UNLOADED 12 52 8230 0002 2 EA TERM 1 4 FASTON 22 18 AWG 13 52 8271 0010 1 EA RECEPT FASTON 24 22 AWG NON INSUL...

Page 166: ...Assembly cont Figure 3 61 Motor Harness Cable Assembly 2 3 11 15 50pl 12 17 8 14 4 pl 16 15 pl 10 14 5 pl 6 7 4 pl 6 7 4 pl 4 6 7 4 pl 6 7 4 pl 4 6 7 4 pl 5 7 4 pl 9 14 4 pl 8 14 4 pl 13 6 7 4 pl 2 3...

Page 167: ...2004 147 Yoke To Head Ground Cable Assembly 25 9667 0028 Rev 0 Refer to Figure 3 62 Figure 3 62 Yoke To Head Ground Cable Assembly No Item Qty UM Description 1 52 8250 0001 2 EA TERM 8 RING 10AWG 2 73...

Page 168: ...63 Motor Harness Cable Assembly No Item Qty UM Description 1 52 8312 0001 4 EA RECP FASTON 1 4 18 14 AWG INSULATED VO 2 55 2186 0001 3 EA CABLE TIE 10 WD 4 00 LG SMALL 3 55 6699 0003 2 33 FT SLEEVING...

Page 169: ...y 25 9667 0030 Rev A Refer to Figure 3 64 Figure 3 64 Ignitor To Relay Cable Assembly No Item Qty UM Description 1 52 8231 0005 1 EA TERM RING 6 BLUE 16 14 AWG REEL PIDG 2 52 8312 0001 1 EA RECP FASTO...

Page 170: ...Figure 3 65 Head OT Switch 2 Cable Assembly No Item Qty UM Description 1 52 6523 0002 1 EA CONN HOUSING 2POS PLUG SHROUDED WIRE TO WIRE 2 52 8347 0001 2 EA CONTACT 24 30AWG MALE CRIMP 3 52 8371 0001 2...

Page 171: ...1 52 6434 1806 1 EA CONN 6 POS 18 AWG MTA 156 WO TABS ORG RECPT 2 52 6464 0002 1 EA CONN HOUSING SL 156 2 POS 3 52 6484 0004 1 EA RECEPT 4 POS DUAL ROW MINI FIT JR 4 52 8323 0001 2 EA CONTACT CRIMP 1...

Page 172: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL 152 24 March 2004 02 9673 0010 D...

Page 173: ...semblies VL2201 S2K 008 Replacing diodes on lamp power supplies VL2201 VL2202 S2K 014 Modifying wire harness for installation of new style power supply VL2201 VL2202 S2K 015 Main Controller PCB jumper...

Page 174: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL 154 24 March 2004 02 9673 0010 D protected support areas please contact Vari Lite Customer Service at 1 877 827 4548 or customerservice vari lite com...

Page 175: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL REFERENCE FOLD OUTS 02 9673 0010 D 24 March 2004 155 Chapter A Diagrams VL2000 Luminaire Wire Diagram Sheet 1...

Page 176: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL REFERENCE FOLD OUTS 02 9673 0010 D 24 March 2004 156 VL2000 Luminaire Wire Diagram Sheet 2...

Page 177: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL REFERENCE FOLD OUTS 02 9673 0010 D 24 March 2004 157 400W 625W 700W Ballast Schematic...

Page 178: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL REFERENCE FOLD OUTS 02 9673 0010 D 24 March 2004 158 400W 625W 700W Ballast Schematic cont...

Page 179: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL REFERENCE FOLD OUTS 02 9673 0010 D 24 March 2004 159 Ballast Rider Schematic...

Page 180: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL REFERENCE FOLD OUTS 02 9673 0010 D 24 March 2004 160 Auxiliary Controller Schematic...

Page 181: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL REFERENCE FOLD OUTS 02 9673 0010 D 24 March 2004 161 Auxiliary Controller Schematic cont...

Page 182: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL REFERENCE FOLD OUTS 02 9673 0010 D 24 March 2004 162 Auxiliary Controller Schematic cont...

Page 183: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL REFERENCE FOLD OUTS 02 9673 0010 D 24 March 2004 163 Main Controller Schematic...

Page 184: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL REFERENCE FOLD OUTS 02 9673 0010 D 24 March 2004 164 Main Controller Schematic cont...

Page 185: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL REFERENCE FOLD OUTS 02 9673 0010 D 24 March 2004 165 Main Controller Schematic cont...

Page 186: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL REFERENCE FOLD OUTS 02 9673 0010 D 24 March 2004 166 Main Controller Schematic cont...

Page 187: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL REFERENCE FOLD OUTS 02 9673 0010 D 24 March 2004 167 DMX Input Schematic...

Page 188: ...VARI LITE VL2000 SPOT LUMINAIRE SERVICE MANUAL REFERENCE FOLD OUTS 02 9673 0010 D 24 March 2004 168 Ignitor Schematic...

Page 189: ......

Page 190: ...Express yourself Vari Lite 10911 Petal Street Dallas Texas 75238 1 877 VARI LITE Fax 214 647 8038 www vari lite com 2001 2004 Genlyte Thomas Group LLC All rights reserved Printed in the U S A...

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