Vanair AIR N ARC RELIANT 150 Series Operations Manual & Parts List Download

Page: 85 / 92

AIR N ARC

150 SERIES

SECTION 7: ILLUSTRATED PARTS LIST

090051-OP_r0 (FEB-2014)

PAGE - 75

Vanair Manufacturing, Inc.
vanair.com • 800-526-8817

7.9 DECAL LOCATIONS

ITEM

DESCRIPTION

PART NUMBER

QTY

DECAL, NO E85 GAS CAP

DL270183

DECAL, VANAIR LOGO CONTACT INFO

DL269675

DECAL, POWERTWIST BELT INFO

DL269690

DECAL, NOTICE SWITCHES

DL273256

DECAL, CAUTION WARNING

DL270120

DECAL, MAIN LOGO WHITE

DL269664

DECAL, ANA PERF BADGE

DL269673

DECAL, AIR TANK DRAIN WHITE

DL269676

Decal locations for skid-mount model are the same as decals #1, 2, 3, 4 and 7 above. Decals #5, 6 and 8

will vary in accordance with customer air tank installation, but are suggested to use similar approach to
that shown in the figure.

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE MACHINE SERIAL NUMBER.

WARNING

DO NOT REMOVE OR COVER ANY

SAFETY DECAL. Replace any safety

decal that becomes damaged or illegible.

Summary of Contents for AIR N ARC RELIANT 150 Series

Page 1: ...WARRANTY NOTE Use only Genuine Vanair Parts Inspect and replace damaged components before operation Substituting non Vanair components WILL VOID THE COMPRESSOR WARRANTY Vanair Manufacturing Inc 10896...

Page 2: ...cial industrial users and persons trained and experienced in the use and maintenance of industrial equipment In the event of a warranty claim covered by this Limited Warranty the exclusive remedies sh...

Page 3: ...4 4 ENCLOSED SPACES CAN CAUSE A BUILD UP OF NOXIOUS FUMES AND OVERHEATING 3 1 4 5 ARC RAYS CAN BURN EYES AND SKIN 3 1 4 6 WELDING CAN CAUSE FIRE AND EXPLOSION 3 1 4 7 FLYING METAL CAN INJURE EYES 4 1...

Page 4: ...OLS FOR INSTALLATION OPERATION AND MAINTENANCE 7 1 7 1 FALLING UNIT CAN CAUSE INJURY 7 1 7 2 OVERHEATING CAN DAMAGE MOTORS 7 1 7 3 FLYING SPARKS CAN CAUSE INJURY 7 1 7 4 OVERUSE CAN CAUSE OVERHEATING...

Page 5: ...SCHEDULE TABLE 26 5 4 REPLACEMENT PARTS 31 5 5 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES 31 5 5 1 ADJUSTING THE ENGINE SPEED 32 5 5 2 REPLACING AND RE TENSIONING THE COMPRESSOR AND OR GENERATOR DRIV...

Page 6: ...ALL 30 GALLON MODEL OPTIONS 56 7 3C FRAME ASSEMBLY ALL SKID MOUNT MODEL OPTIONS 56 7 4 ENGINE AND DRIVE PARTS 1 OF 2 58 7 4 ENGINE AND DRIVE PARTS 2 OF 2 60 7 5 BELT GUARD ASSEMBLY 62 7 6 ELECTRICAL S...

Page 7: ...eadings and also the number of operational hours available if applicable Note that the above information will also need to be included on the Return Material Authorization Form per Step 6 this form is...

Page 8: ...526 8817 260940 MODEL NUMBER SERIAL NUMBER MAXIMUM PRE SSURE COMPRE SSOR INPUT RPM www vanai r com C B A KOHLER MODEL NO XXXXX SERIAL NO XXXXX S N XXXXX KEY DESCRIPTION KEY DESCRIPTION A ENGINE SERIA...

Page 9: ...returned freight collect Freight costs will be addressed at the time the claim is closed The customer pays any additional costs for warranty parts delivered through expedited services i e Next Day Sec...

Page 10: ...PAGE VIII 090051 OP_r0 FEB 2014 BLANK PAGE Vanair Manufacturing Inc vanair com 800 526 8817...

Page 11: ...extremely careful attention and follow the given instructions or indications to avoid any possible hazard 1 4 ARC WELDING HAZARDS 1 4 1 ELECTRICAL SHOCK CAN KILL Touching live electrical parts can cau...

Page 12: ...check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet When making input...

Page 13: ...OXIOUS FUMES AND OVERHEATING Do not use in enclosed spaces where deadly exhaust gases can build up and machine can overheat causing fire 1 4 5 ARC RAYS CAN BURN EYES AND SKIN Arc rays from the welding...

Page 14: ...any welding Follow requirements in OSHA1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher nearby 1 4 7 FLYING METAL CAN INJURE EYES Sparks and flying metal can be cause...

Page 15: ...ld rubber gloves and protective clothing when working on a battery Stop engine before disconnecting or connecting battery cables or servicing battery Do not allow tools to cause sparks when working on...

Page 16: ...osed spaces where deadly exhaust gases can build up and machine can overheat causing fire 1 5 7 BATTERY ACID CAN BURN SKIN AND EYES Do not tip battery Replace damaged battery Flush eyes and skin immed...

Page 17: ...6 7 READ INSTRUCTIONS Read Owner s Manual before using or servicing unit Stop engine and release air pressure before servicing Use only genuine Air N Arc replacement parts 1 7 ADDITIONAL SYMBOLS FOR I...

Page 18: ...vigation safety services computers and communications equipment Have only qualified persons familiar with electronic equipment to perform this installation The user is responsible for having a qualifi...

Page 19: ...nfpa org and www sparky org Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 from Compressed Gas Association 1735 Jefferson Davis Highway Suite 1004 Arlington VA 22202 4102 phone 703 4...

Page 20: ...Connect work clamp to workpiece as close to the weld as possible About Pacemakers Pacemaker wearers should consult their doctor before welding or going near welding operations If cleared by your docto...

Page 21: ...Setting 95 125 PSI Compressor Air Filter x 3 Assemblies Pleated Paper Dry Type Oil Type Capacity Vanguard Reciprocating Oil ISO 68 or equivalent non detergent Service 1 QuartsIII Air Tank Capacity 30...

Page 22: ...nair Manufacturing Inc vanair com 800 526 8817 TABLE 2B SPECIFICATIONS UNIT WEIGHT AND DIMENSIONS Dimensions Package Length in Width in Height in Weight lb wet Skid Mount 50 34 18 20 24 24 425 Tank Mo...

Page 23: ...vanair com DANGER Grounding must consist of a minimum 4 gauge wire between the instrument panel the machine and the truck chassis DANGER DO NOT install in enclosed spaces WARNING ELECTRICAL HAZARD Be...

Page 24: ...ocedure 1 Unbolt the unit from the skid remove the mounting nuts lock washers washers and mounting bolts securing the machine to the shipping crate 2 Using a proper hoist lift and place the unit in a...

Page 25: ...AIR N ARC 150 SERIES SECTION 3 INSTALLATION 090051 OP_r0 FEB 2014 PAGE 15 Vanair Manufacturing Inc vanair com 800 526 8817 NOTES...

Page 26: ...ENERATOR H WELD BATTERY BOOSTER CONNECTOR J COMPRESSOR SIGHT GLASS K PILOT VALVE WARM UP L COMPRESSOR UNIT M INNER STAGE TUBING N COMPRESSOR AIR FILTER S P DRIVE BELT GUARD Q LIFTING BAIL KEY DESCRIPT...

Page 27: ...res detailed in this section NOTE Before starting the Air N Arc 150 Series machine read this section thoroughly and familiarize yourself with the controls and indicators their purpose location and use...

Page 28: ...hut the engine off at any time turn the engine control switch to the OFF position A1 However this method is best reserved for emergency shutdown situations only NOTE Air compressor will start automati...

Page 29: ...ed by three factors 1 The level of air pressure in the tank and the position of the pilot valve adjustment switch refer to Figure 4 3 2 The position of the welder switch on the unit control panel and...

Page 30: ...40 190 amps Turning the Power Dial clockwise increases the amperage and turning the Power Dial counterclockwise decreases the amperage The Power Dial may be adjusted while welding OPERATING PROCEDURE...

Page 31: ...ower to the welding lead will be turned off and the engine will slow to idle speed after a 30 second delay 4 5 OPERATING THE GENERATOR To operate the generator 1 Start the engine 2 Turn the Generator...

Page 32: ...capacity of the compressor 20 CFM 100 psi will need to be taken into consideration Check the desired power tool manufacturer s specifications to ensure that the tool capacity is within range of the c...

Page 33: ...GH TEMPERATURE OPERATION The standard recommendation of 10W 30 engine oil is suitable for operation in temperatures up to 110 F Extra care should be taken to keep the engine and air compressor clean a...

Page 34: ...SECTION 4 OPERATION AIR N ARC 150 SERIES PAGE 24 090051 OP_r0 FEB 2014 BLANK PAGE Vanair Manufacturing Inc vanair com 800 526 8817...

Page 35: ...pressor air filters are serviced and the engine oil is changed Please take a moment to acquaint yourself with the service schedule presented in Section 5 3 Maintenance Schedule Table For assistance in...

Page 36: ...00 Hours or One Year Every 200 Hours After 300 Hours After 500 Hours KEY TASK DESCRIPTION ACTION TO TAKE REFERENCE 1 Check tension of air compressor poly link drive belt Tighten belt if necessary Cons...

Page 37: ...nal parts of compressor and driver A daily visual inspection will help to prevent dirt and debris build up which can affect machine operation When cleaning external parts always wait for machine surfa...

Page 38: ...ntal conditions 19 Replace engine fuel filter Consult the fuel filter replacement procedure Engine Operation Manual 20 Replace engine spark plug Check at 200 hours Consult the procedure in the Engine...

Page 39: ...rom rough noisy or worn bearings Consult Section 5 5 2 for belt tightening and belt replacement procedures 27 Inspect compressor head valves Clean the carbon from valves and head if necessary Consult...

Page 40: ...all power as per the Safety Section of this manual NOTE THAT THE SYSTEM CAN BE STARTED REMOTELY Always clearly tag the start up instrumentation against accidental system start ups during maintenance...

Page 41: ...e parts are being stored for future use make certain that they are stored in proper containers that allow for protection against contamination and kept in a clean area of moderate temperature reading...

Page 42: ...the belts have been serviced the belt guard must be secured back into position before operating the machine To re secure the belt guard refer to Section 7 5 parts 1 2 and 9 and follow these instructio...

Page 43: ...belt is too loose then it will need to be resized Consult Section 5 5 2 4 to re size a poly link belt 5 5 2 4 COMPRESSOR BELT SIZING When sizing a new compressor drive belt first remove the worn belt...

Page 44: ...ng that the arrow indications on the belt face the same direction as the compressor pulley arrow s 5 To determine the length overlap the last two holes of one end of the belt with two tabs of the othe...

Page 45: ...th of the belt has been determined refer to Section 5 5 2 4 and the belt is shortened to its fitted length refer to Section 5 5 2 5 then the belt s ends are linked together to form the completed belt...

Page 46: ...and the pulley edge 3 E Hold the belt firm enough so that it does not slip from the engine pulley Move the belt to align with the compressor pulley groove as it is being rotated 2 Rotate the pulley c...

Page 47: ...RPENTINE DRIVE BELT To re tension the generator serpentine belt consult Figure 5 7 Once the generator drive belt is established onto the engine generator and idler pulleys the spring tensioner on the...

Page 48: ...the pulleys Consult Section 5 5 2 7 Tracking Compressor Belt Onto Pulley Groove to reset the compressor drive belt Refer to Section 5 5 2 3 Re tensioning the Compressor Drive Belt to assure that the c...

Page 49: ...it is not used very regularly always treat the fuel with a fuel stabilizer Check all belts and hoses for signs of deterioration such as visible surface cracks stiffness or discoloration 5 6 2 LONG TER...

Page 50: ...SECTION 5 MAINTENANCE AIR N ARC 150 SERIES PAGE 40 090051 OP_r0 FEB 2014 BLANK PAGE Vanair Manufacturing Inc vanair com 800 526 8817...

Page 51: ...ount of time and with the least amount of removal or disassembly of parts should be per formed first Adherence to a routine maintenance regimen will minimize the occurrence of many common problems Ref...

Page 52: ...e oil level replenish as necessary Refer to the Engine Owner s Manual for additional information on engine maintenance Pinched fuel line Replace or reroute if necessary Plugged fuel filter Replace if...

Page 53: ...el Refer to the Engine Owner s Manual replenish as necessary Restricted cooling air in or out Clean engine intake grill Engine stops during operation Low oil level Check engine oil level Refer to the...

Page 54: ...y Obstructed or restricted intake air flow Check for obstructions frame body etc to air filter vents Replace air filter if necessary Unloader valve s sticking or faulty Clean or rebuild replace Dirty...

Page 55: ...reset Obstructed or restricted intake air flow Check for obstructions frame body etc to air filter vents Replace air filter if necessary Belt s slipping or broken Re situate and adjust belt tension or...

Page 56: ...ssor valves Replace worn parts Worn piston worn out rings Replace worn parts Excessive moisture in the compressed air Moisture accumulating in air tank Drain water from air tank Refer to Section 5 3 M...

Page 57: ...r filter Replace if necessary Pilot valve sticking Replace pilot valve Incorrect compressor speed Adjust speed Excess amount of oil in air discharge Compressor oil level too high The correct oil level...

Page 58: ...mpressor valves loose or broken Check and replace worn or broken valves Inspect check valve it may knock at low pressures Remove and clean check valve Bearing failure Replace compressor Compressor use...

Page 59: ...put Check battery voltage for a minimum output of 11 volts DC Serpentine belt out of position or malfunctioning Re situate and adjust belt tension or replace belt if necessary Consult Section 5 5 2 Re...

Page 60: ...SECTION 6 TROUBLESHOOTING AIR N ARC 150 SERIES PAGE 50 090051 OP_r0 FEB 2014 BLANK PAGE Vanair Manufacturing Inc vanair com 800 526 8817...

Page 61: ...tributor from whom the unit was pur chased If for any reason parts cannot be obtained in this manner contact the factory directly at the address or phone numbers listed on this page When ordering part...

Page 62: ...anel Mount 2 16 V Fuse 25 Amp 1 17 CO62617 Circuit Breaker 20 Amp for AC Generator 2 18 DR23692 Belt Power Twist compressor drive 1 19 DR79108 Belt Serpentine generator drive 1 I Compressor oil fill q...

Page 63: ...AIR N ARC 150 SERIES SECTION 7 ILLUSTRATED PARTS LIST 090051 OP_r0 FEB 2014 PAGE 53 Vanair Manufacturing Inc vanair com 800 526 8817 NOTES...

Page 64: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 54 090051 OP_r0 FEB 2014 Vanair Manufacturing Inc vanair com 800 526 8817 7 2 COMPRESSOR PA6010076 001_r3...

Page 65: ...ufacturing Inc vanair com 800 526 8817 7 2 COMPRESSOR ITEM DESCRIPTION PART NUMBER QTY 1 SCREW SER WASH 3 8 16 x 1 25 829706 125 4 2 COMPRESSOR AIR 3 CYL CM271646 1 3 FILTER AIR ASSEMBILY CM271646 01...

Page 66: ...r0 FEB 2014 Vanair Manufacturing Inc vanair com 800 526 8817 See Note I 7 3B FRAME ASSEMBLY ALL 30 GALLON MODEL OPTIONS PA6030045ID_r0 7 3C FRAME ASSEMBLY ALL SKID MOUNT MODEL OPTIONS See Note I PA603...

Page 67: ...MBLY ALL SKID MOUNT MODEL OPTIONS ITEM DESCRIPTION PART NUMBER QTY 1 SWITCH PRESSURE N C 10 PSI 260818 1 2 ELBOW 1 4T x 1 8P PUSH ON 261309 1 3 RING KEY 273062 2 4 SLEEVE OVAL COMPRESSION 273068 2 5 N...

Page 68: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 58 090051 OP_r0 FEB 2014 Vanair Manufacturing Inc vanair com 800 526 8817 7 4 ENGINE AND DRIVE PARTS 1 OF 2 PA6100026 01ID_r2 1of2...

Page 69: ...OTOR 10W 30 844300 001 1 QT 12 SPADE INSULATED PUSH ON 1 4 849516 250 1 13 WIRE 14 GAUGE ORANGE 850113 014 1 FT 14 BRACKET SOLENOID MOUNTING ANA 150 A1271224 1 15 LINKAGE THROTTLE SOLENOID ANA 150 A12...

Page 70: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 60 090051 OP_r0 FEB 2014 Vanair Manufacturing Inc vanair com 800 526 8817 7 4 ENGINE AND DRIVE PARTS 2 OF 2 PA6100026 01ID_r2 2of2...

Page 71: ...OTOR 10W 30 844300 001 1 QT 12 SPADE INSULATED PUSH ON 1 4 849516 250 1 13 WIRE 14 GAUGE ORANGE 850113 014 1 FT 14 BRACKET SOLENOID MOUNTING ANA 150 A1271224 1 15 LINKAGE THROTTLE SOLENOID ANA 150 A12...

Page 72: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 62 090051 OP_r0 FEB 2014 Vanair Manufacturing Inc vanair com 800 526 8817 7 5 BELT GUARD ASSEMBLY PA6030040ID 001_r1...

Page 73: ...ON 5 16 18 262943 15 2 SCREW TRUSS HD 5 16 18 x 3 4 SS 262945 15 3 SCREW SER WASH 5 16 18 x 1 829705 100 9 4 WELD TOWER 10 30 GAL A10758P 1 5 SHIELD BELT BODY MAIN A11347P 1 6 MOUNT SHIELD A12291P 1 7...

Page 74: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 64 090051 OP_r0 FEB 2014 Vanair Manufacturing Inc vanair com 800 526 8817 7 6 ELECTRICAL SYSTEM PA6060017ID_r0...

Page 75: ...200 2 10 CAPSCREW HEX GR5 3 8 16 x 1 25 829106 125 1 11 CAPSCREW HEX GR5 3 8 16 x 2 00 829106 200 1 12 CAPSCREW HEX GR5 3 8 16 x 3 5 829106 350 1 13 SCREW SER WASH 5 16 18 x 0 75 829705 075 14 14 SCR...

Page 76: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 66 090051 OP_r0 FEB 2014 Vanair Manufacturing Inc vanair com 800 526 8817 7 6 ELECTRICAL SYSTEM CONTINUED PA6060017ID_r0...

Page 77: ...LE SET 12V 24V CHARGE OPTIONAL EA42863 1 36 WELD CABLE ASSY PRO STAND ALONE EP42372 1 37 HARNESS PRO STAND ALONE PANEL EP42685 1 38 BATTERY CABLE NEGATIVE OPTIONAL EP77939 1 39 BATTERY CABLE POSITIVE...

Page 78: ...ION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 68 090051 OP_r0 FEB 2014 Vanair Manufacturing Inc vanair com 800 526 8817 7 7 CONTROL ASSEMBLY 30 GALLON AND SKID MOUNT REMOTE OPTIONS PA6120083I...

Page 79: ...PSI 260818 1 2 ELBOW 1 4T x 1 8P PUSH ON 261309 1 3 ELBOW 90 DEG PUSH ON 1 4T x 1 4P 261310 1 4 CONNECTOR 1 8P x 1 4T PUSH ON 261316 1 5 CONNECTOR 1 4P x 1 4T PUSH ON 261317 1 6 TUBING 1 4 DIA NYLON 2...

Page 80: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 70 090051 OP_r0 FEB 2014 Vanair Manufacturing Inc vanair com 800 526 8817 7 8A AIR TANK ALL 10 GALLON MODEL OPTIONS PA6030070_r1...

Page 81: ...60208 050 1 8 ELBOW PIPE 3 8M x 3 3M 860506 038 1 9 PLATFORM TWIN TANK A1272857 1 10 BRACKET PULL RELEASE A1273053 1 11 VALVE PILOT 95 125 PSI 1 4 CO25331 1 12 VALVE CHECK 1 2 NPT M F CO35980 1 13 GAU...

Page 82: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 72 090051 OP_r0 FEB 2014 Vanair Manufacturing Inc vanair com 800 526 8817 7 8B AIR TANK ALL 30 GALLON MODEL OPTIONS PA89907_r1...

Page 83: ...4P 261310 1 3 ELBOW PIPE STREET 1 2 801115 020 1 4 BUSHING PIPE GALV 1 1 2 x 1 2 804106 020 2 5 NIPPLE PIPE XS CLOSE 1 2 822208 000 1 6 ELBOW 37FL 90M 08 x 1 2 860208 050 1 7 TANK 30 GAL W RAILS A1844...

Page 84: ...SERIES PAGE 74 090051 OP_r0 FEB 2014 Vanair Manufacturing Inc vanair com 800 526 8817 7 9 DECAL LOCATIONS 4 1 2 3 5 7 8 6 1 3 5 8 4 6 7 2 3 4 1 7 5 6 2 A XXX WARNING CIRCUITS ARE ALWAYS HOT NOTICE GE...

Page 85: ...DECAL CAUTION WARNING DL270120 1 6 DECAL MAIN LOGO WHITE DL269664 1 7 DECAL ANA PERF BADGE DL269673 1 8 DECAL AIR TANK DRAIN WHITE DL269676 1 I Decal locations for skid mount model are the same as dec...

Page 86: ...SECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 76 090051 OP_r0 FEB 2014 Vanair Manufacturing Inc vanair com 800 526 8817 7 10 WIRING DIAGRAM ID272566_r0...

Page 87: ...IR N ARC 150 SERIES SECTION 7 ILLUSTRATED PARTS LIST 090051 OP_r0 FEB 2014 PAGE 77 Vanair Manufacturing Inc vanair com 800 526 8817 7 11A INSTALLATION AND DIMENSIONS 10 GALLON TANK MOUNT 050705 002_r0...

Page 88: ...ECTION 7 ILLUSTRATED PARTS LIST AIR N ARC 150 SERIES PAGE 78 090051 OP_r0 FEB 2014 Vanair Manufacturing Inc vanair com 800 526 8817 7 11B INSTALLATION AND DIMENSIONS 30 GALLON TANK MOUNT 050706 001_r0...

Page 89: ...AIR N ARC 150 SERIES SECTION 7 ILLUSTRATED PARTS LIST 090051 OP_r0 FEB 2014 PAGE 79 Vanair Manufacturing Inc vanair com 800 526 8817 7 11C INSTALLATION AND DIMENSIONS SKID MOUNT 050707 001_r0...

Page 90: ...ing 2 Ample bend radius should be provided to avoid collapsing of line and restriction of flow 3 Exceeding minimum bend radius will greatly reduce hose assembly life 4 Use elbows or other adapters as...

Page 91: ...BLANK PAGE...

Page 92: ...facturing Inc 10896 West 300 North Michigan City IN 46360 Phone 219 879 5100 800 526 8817 Service Fax 219 879 5335 Parts Fax 219 879 5340 Sales Fax 219 879 5800 www vanair com 050705 002 050706 001 05...

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