Van Der Stahl V-460G Series Operating Instructions Manual Download Page 1

Page: 1 / 116

Printed JAN 2020

4th Edition 4.02E

MICROCOMPUTER CONTROLLED TABLETOP NOZZLE TYPE

D TYPE

VACUUM & GAS-FLUSHING SEALER

V-460G/610G SERIES

OPERATING INSTRUCTIONS

www.vanderstahl.com

Summary of Contents for V-460G Series

Page 1: ...Printed JAN 2020 4th Edition 4 02E MICROCOMPUTER CONTROLLED TABLETOP NOZZLE TYPE D TYPE VACUUM GAS FLUSHING SEALER V 460G 610G SERIES OPERATING INSTRUCTIONS www vanderstahl com ...

Page 2: ...Please refer to the following table It shows the temperature of dissolution for each kind of film Please note that this value will be greatly affected by the environment thickness of package material and other conditions Bag film material Temperature of dissolution O C HDPE 130 135 HPLDPE 105 120 LLDPE 120 130 PP 160 Bag film material Temperature of dissolution O F HDPE 266 275 HPLDPE 221 248 LLDP...

Page 3: ...onfigurations in use worldwide these may not necessarily correspond with the one attached to your specific unit The International System of Units SI is a consistent system that ordinary people as well as professionals can use This logical unit system is used in every field from science to industry to education and even daily life As the SI unit system is gradually replacing the standard pressure u...

Page 4: ...nd operating procedures 25 8 1 Operate the machine with pre installed operation patterns 26 8 1 1 Sample operating procedures seal only operation 27 8 1 2 Sample operating procedures manual vacuum sealing operation 28 8 1 3 Sample operating procedure timer vacuum timer gas flushing sealing operation 30 8 1 4 Sample operating procedure 2 cycles of timer vacuum timer gas flushing sealing operation 3...

Page 5: ...C GAS SEAL 82 9 When foreign object is caught in the seal area 84 10 Replacing the routine maintenance parts 85 10 1 Preparation for parts replacement 86 10 2 Center dry tape replacement on the lower lever for all models 87 10 3 Center dry tape replacement on the upper lever for double side heating models 88 10 4 Heating element replacement 90 10 5 25mm width glass tape and Sarcon sheet replacemen...

Page 6: ... Operating Instructions Ver 4 02E 6 15 Common problems and solution 111 15 1 Error display 1 112 14 2 Error display 2 113 15 3 Error display 3 114 15 4 Maintenance mode 114 16 Consumable parts list 115 17 To discard 115 ...

Page 7: ...included in the package Model 5mm width I heating element 10mm width I heating element V 460G C 5 5D V 610G C 5 5D 5 pcs ー V 460G C 10 10D V 610G C 10 10D ー 5 pcs For how to operate a vacuum gauge please refer to the vacuum gauge manual 1 Package contents When unpacking check if a circuit breaker is in OFF position If not turn it to OFF position Hose band dia 14 2 pcs Low pressure gas hose 3m 1 ro...

Page 8: ... before beginning operation Labels not readily apparent are indicated by dotted lines Explanation of the warning icons W1263 Caution electrical shock hazard do not touch W1264 Caution HOT do not touch during operation W1266 Caution crush hazard keep hands clear W1265 Caution rotating parts keep hands clear 2 Warning caution label location and content If warning caution labels peel off or are lost ...

Page 9: ...ing the main unit do NOT lift it by its seal lever W1265 W1264 W1266 Body cover and pressure lever Machine right side Warning Caution label location and content Cont d If warning caution labels peel off or are lost please purchase the proper labels and place them in the appropriate location ...

Page 10: ...rm proper electric power source Make sure power source has the specified voltage and electric power as to your machine model DO NOT use an extension cord as the machine may malfunction due to voltage drop or may result in fire Machine will malfunction if connected to anything other than the specified voltage Insert the electric power plug fully into the wall outlet Warning Do not insert any metal ...

Page 11: ... the sole responsibility of the customer Warning If the circuit breaker automatically turns to the OFF position If the circuit breaker automatically turns to the OFF position there is a possibility of machine malfunction such as short circuit Do not operate the machine until the cause of the shut down is ascertained and the problem has been addressed Caution Be careful of the moving parts A vacuum...

Page 12: ...l not to pinch your fingers to the sealing area When two or more operators are involved in the machine operation please pay extra attention to avoid accidents Caution Use machine properly Read the operating instructions carefully and operate sealer correctly Accidents or damage caused by misuse of the machine not in accordance with the operating instructions are the sole responsibility of the cust...

Page 13: ... will show the error message Poor heating and the lever returns to the initial position When replacing the consumable parts such as heating element or the temperature sensor please be sure to position the temperature sensor correctly When the center dry tape silicone rubber becomes damaged The center dry tape silicone rubber will start to wear with use Once they are damaged it will be difficult to...

Page 14: ...radually turn black in color after repeated heating but this will not have an effect on its use 3 The I heating element may show some rusting after prolonged storage but this will not have an effect on its use 4 The connecting ends of the I heating element may tarnish or show discoloration depending on the environment but this will not have an effect on its use When you order the spare heating ele...

Page 15: ...gs are set on the control unit The machine operates by stepping on an air pedal 1 The impulse sealer is a machine which sends strong electric current quickly to the thin ribbon heater which presses against the film and instantly heat seals the package Though this machine yields superior quality sealing it is not compatible with films thicker than that indicated in the diagram below sponge like she...

Page 16: ...ilter Store any objects taken in though the nozzle such as liquid and powder inside this air filter Air pedal Gas cock Depress an air pedal to operate the machine Equipped with two gas cocks on the left side of the machine You can set different types of gas depending on your application Circuit breaker with overheat proof circuit The circuit breaker automatically switches off when the overheating ...

Page 17: ...se or decrease continuously Use this method when making wide range changes in setting Display screen Each setting is displayed on this screen Vacuum lamp The vacuum lamp turns ON during vacuuming process Gas flushing lamp The gas flushing lamp turns ON during gas flushing process Heating lamp The heating lamp turns ON during heating process Cooling lamp The cooling lamp turns ON during cooling pro...

Page 18: ...ng of the cable and outlet Be sure to use an appropriate outlet Warning When you have changed the standard plug provided check the connection The wires are connected as shown in the figure When the ground wire is not connected to the correct terminal a short on the power source side or an electric leakage is caused Warning Installing the machine on an unstable or inclined surface may cause the ove...

Page 19: ...rcuit breaker as in the right illustration When the circuit breaker turns OFF the emergency stop switch may be broken When the circuit breaker remains in ON position the circuit breaker may be broken Attention The emergency stop switch remains to be activated unless it is reset by manually turning it clockwise Make sure to reset the emergency stop switch Warning When the emergency stop is used whe...

Page 20: ...ns of the table legs on both sides of the table to the holes of angle steels By changing the level of holes you can adjust the table angle 2 Removing the drop pins is the reverse of the installation procedure Remove the drop pins from the holes while pushing them inside 7 4 Set an air pedal 7 5 Attach remove the table and how to adjust its height and angle Warning Make sure to securely set the pus...

Page 21: ... the hollow screw located on the right side of the nozzle holder when facing toward it Turn the hollow screw using a hexagonal wrench Turning it clockwise change the nozzle tip angle downward Turning it counterclockwise change the nozzle tip angle upward After adjustment close the frame cover and fix it using screws 7 6 Nozzle position adjustment Remove screws Upward Downward Frame cover Hexagonal...

Page 22: ...n the size of bags Loosen the hollow screws on the rear size of nozzle holders to move them The maximum distance between the outer ends of two nozzles is 180mm while the minimum distance is 65mm After adjusting the distance securely fix the hollow screws and close the frame cover Fix the frame cover with screws MAX 180mm Moving range MIN 65mm ...

Page 23: ...not in use When using two different types of gas connect each gas cylinder to each gas cock When not using the gas flushing function close both gas cocks 1 Turn ON the circuit breaker 2 Turn ON the power switch on the control unit Built in compressor and cooling fan will run Please refer to 8 Control unit setting and operating SURFHGXUHV ĺ SDJH for the details 7 8 Turn ON the circuit breaker and p...

Page 24: ...oceed the operation Please find the most suitable seal conditions as you perform test sealing 2 Shut off the circuit breaker The machine will stop completely 1 After finishing operation always turn OFF the power switch A cooling fan will stop running After use please clean up the parts Replace the consumable parts if necessary referring to 5HSODFLQJ WKH URXWLQH PDLQWHQDQFH SDUWV ĺ SDJH 85 and 0DLQ...

Page 25: ...terns with 2 examples Please try register a new operation pattern after reading this chapter 1 Turn the circuit breaker on 2 Turn the power switch on The below message is displayed for 3 seconds 8 3 Explanation of the terms This chapter explains the commonly used terms on the display or in this manual Refer to Explanation of terms if you are not sure about the particular terms such as manual opera...

Page 26: ...Time 2 0seconds 2 GT 2nd Gas flushing Time 2 0seconds Nozzle stroke N1 See 2SHUDWLRQ SURFHGXUHV Q 6 7 0 5 9 6 6 ª ĺ SDJH By pushing the keys when the following is shown on the screen you can choose the desired operation number displayed on the screen Four operation patterns introduced in this section are pre installed to the V 460G 610G series at the time of factory shipment Firstly please operate...

Page 27: ... lever closes The machine automatically performs the following processes by depressing the air pedal The pressure lever descends completely Sealing starts Heating lamp turns on 7 Finish operation Sealing is complete Please make sure that the seal is properly performed When not using the machine for a while please make sure the followings Turn OFF the power switch Turn OFF the circuit breaker Unplu...

Page 28: ... Depress the air pedal 2nd Pressure lever descends and the silicone sponges clamp the bag Please keep on depressing the foot switch until the lever closes 10 When preferred vacuum is achieved depress an air pedal 4th again When an air pedal is depressed for the fourth time the following operating procedures will be performed automatically Vacuuming finishes and vacuum lamp turns OFF 9 Depress the ...

Page 29: ...on Cooling is complete cooling lamp turns off The sealing is complete and the pressure lever returns to the initial position lever opens The vacuum nozzles move forward automatically when the auto return is activated 11 Finish operation Sealing is complete Please make sure that the seal is properly performed When not using the machine for a while please make sure the followings Turn OFF the power ...

Page 30: ...page 39 6 Depress an air pedal 1st The nozzles move forward 8 Depress the air pedal 2nd Pressure lever descends and the silicone sponges clamp the bag Please keep on depressing the foot switch until the lever closes 9 Depress the air pedal 3rd When an air pedal is depressed for the third time the following operating procedures will be performed automatically Vacuuming starts and the vacuum lamp tu...

Page 31: ... Cooling is complete cooling lamp turns off The sealing is complete and the pressure lever returns to the initial position lever opens The vacuum nozzles move forward automatically when the auto return is activated 10 Finish operation Sealing is complete Please make sure that the seal is properly performed When not using the machine for a while please make sure the followings Turn OFF the power sw...

Page 32: ... XQLW ĺ page 39 6 Depress an air pedal 1st The nozzles move forward 7 Place a bag to the sealing area Set a pouch to the sealing area while confirming the seal position Insert the nozzles inside the bag 8 Depress the air pedal 2nd Pressure lever descends and the silicone sponges clamp the bag Please keep on depressing the foot switch until the lever closes 9 Depress the air pedal 3rd When an air p...

Page 33: ...heating is complete heating lamp is turned off cooling lamp turns on Cooling is complete cooling lamp turns off The sealing is complete and the pressure lever returns to the initial position lever opens The vacuum nozzles move forward automatically when the auto return is activated The 2nd vacuuming starts and the vacuum lamp turns ON The 2nd gas flushing starts and the gas flushing lamp turns ON ...

Page 34: ...er vacuuming seal Heating temperature 140ºC 280ºF Heating time 0 3 seconds Cooling temperature 100ºC 200ºF Vacuum time 12 0 sec Gas timer 8 0 seconds Nozzle stroke N4 8 2 Register sample operation patterns Attention Maximum 10 operation patterns can be stored in the control unit If you are going to register over 10 operation patterns the message ALL 10 OPERATION PATTERNS ARE ENTERED DELETE ONE FOR...

Page 35: ...heating time 0 3 seconds cooling temperature 100ºC 200ºF 4 Press the key 5 Select 1 Enter using keys 6 Press the key to confirm The following will be displayed on the screen 7 Move the cursor to 1 SEAL using the keys 8 Press the key to select The following display will be shown on the screen 9 Set heating temperature to 140ºC 280ºF See 6HW KHDWLQJ WHPSHUDWXUH ĺ page 41 for how to set the desired h...

Page 36: ...layed on the screen 7 Move the cursor to 3 1 GAS using the keys 8 Press the key to select The following display will be shown on the screen 9 Select 2 Time using keys 10 Press the key to select The following display will be shown on the screen 11 Set the nozzle stroke N4 See 6HWWLQJ QR OH VWURNH ĺ SDJH 56 12 Move the cursor using key and set vacuum time to 12 0 seconds See 7LPHU YDFXXPLQJ PRGH ĺ S...

Page 37: ...heater ribbon After the current stops a cooling process is necessary during which the pressure is maintained The name impulse sealer is derived from the fact that the current and heat are delivered on impulse or instantaneously Temperature sensor A temperature sensor is installed under the heating element directly measuring heat temperature Lever sponge position This is the lever position of when ...

Page 38: ...flushing Circulation Gas flushing and vacuum are performed simultaneously Second gas flushing Q 6 Q WLPH JDV ÀXVKLQJ DQG vacuuming mode LWK WKH 9 VHULHV WKH JDV ÀXVKLQJ DQG YDFXXPLQJ FDQ EH repeated up to 99 times The alphabet n indicates an arbitrary number of WLPHV WR UHSHDW YDFXXPLQJ DQG JDV ÀXVKLQJ F FOHV LUFXODWLQJ JDV ÀXVKLQJ PRGH 8QGHU WKH FLUFXODWLQJ JDV ÀXVKLQJ PRGH RQH QR OH ÀXVKHV JDV Z...

Page 39: ...value RIGHT LEFT arrow keys Press to show different setting mode Press to move the cursor to the desired position Digital display See 8 5 Operation SURFHGXUHV ĺ SDJH 58 for more details 8 4 How to set the control unit Warning 1 If the operation is suspended when the lever is in sponge position the lever goes completely down before returning to the initial position Please be careful not to pinch an...

Page 40: ...d on the control unit 2 When entering a new operation Place the cursor to 1 Enter using the keys Press the key to select the item See procedure 3 When changing the setting of already entered operation pattern Place the cursor to 2 Change using the keys Select the desired operation number using the keys and press the key to select 3 The below display will be shown on the screen 4 Move the cursor to...

Page 41: ...stration press the key The below display will be shown on the screen Above illustration is an example of when 01 SEAL ONLY is displayed Ŷ How to change heating temperature of the operation pattern NOT currently displayed Refer to 8 4 2 Select the desired operation QXPEHU ĺ SDJH After selecting the desired number press the key and go to procedure 2 No 1 SEALING ONLY No 2 VAC SEAL timer No 3 1 GAS S...

Page 42: ...time x xs Adjust the heating time by pressing a the key to increase the value b the key to decrease the value The value will increase or decrease in 0 1 seconds increment by pressing the key once If you hold the key in the numeric value will increase or decrease continuously 7KH YDOXH ZLOO LQFUHDVH RU GHFUHDVH LQ Û RU Û LQFUHPHQW E SUHVVLQJ WKH keys once If you hold the key in the numeric value wi...

Page 43: ...se the value b the key to decrease the value 7KH YDOXH ZLOO LQFUHDVH RU GHFUHDVH LQ Û RU Û LQFUHPHQW E SUHVVLQJ WKH keys once If you hold the key in the numeric value will increase or decrease continuously Use this method when making wide range changes in setting 6HWWLQJ UDQJH Û Û a up to the set heating temperature Press the key and the following display will be shown on the screen 1 When one of ...

Page 44: ...n 2 VAC SEAL mode Press the key to select the item The below display will be shown on the screen Press the key and the following display will be shown on the screen 1 When one of the entered operation modes is displayed like the one in the below illustration Above illustration is an example of when 01 SEAL ONLY is displayed 3 The below display will be shown on the screen 2 When entering a new oper...

Page 45: ...crement by pressing the key once If you hold the key in the numeric value will increase or decrease continuously 2 Press the key The cursor will blink at the first digit of VAC TIME When the cursor is at this position adjust the vacuum time by pressing a the key to increase the value b the key to decrease the value Setting range 0 1 99 9 seconds 1 Referring to 8 4 9 Select the VAC SEAL PRGH ĺ SDJH...

Page 46: ...ue The value will increase or decrease in 1kPa increment by pressing the key once If you hold the key in the numeric value will increase or decrease continuously Setting range 1 100 kPa 8 4 11 Timer vacuuming mode cont d 2 Press the key The cursor will blink at the first digit of VAC GAUGE When the cursor is at this position adjust the vacuum time by pressing 8 4 12 Vacuum gauge vacuuming mode TIP...

Page 47: ...e below display will be shown Adjust the gas flushing time by pressing a the key to increase the value b the key to decrease the value The value will increase or decrease in 0 1 seconds increment by pressing the key once If you hold the key in the numeric value will increase or decrease continuously Setting range 0 1 99 9 seconds 1 Referring to 8 4 3 Register change the RSHUDWLRQ SDWWHUQ ĺ SDJH pl...

Page 48: ... flushing mode The following display will be shown 2 Select one vacuum mode among 1 Manual 2 Time and 3 Gauge by pressing the keys When the cursor is placed at the desired mode press the key to confirm the setting Set vacuuming and gas flushing time with the n GAS mode When MANUAL VAC mode is selected 1 The below display will be shown Setting range 0 1 99 9 seconds The value will increase or decre...

Page 49: ...he first digit of xxV using the key Adjust the number by pressing a the key to increase the value b the key to decrease the value Setting range 2 99 times The value will increase or decrease in 1 time increment by pressing the key once If you hold the key in the numeric value will increase or decrease continuously 4 Move the cursor to the first digit of the last n times gas timer G xx x sec using ...

Page 50: ...a the key to increase the value b the key to decrease the value 4 Next set the number of vacuuming and gas flushing cycles Move the cursor to the place indicated in the below illustration using the key Adjust the number by pressing a the key to increase the value b the key to decrease the value Setting range 2 99 times The value will increase or decrease in 1 time increment by pressing the key onc...

Page 51: ...the first up to the last n times but one gas flushing cycle Adjust the gas flushing time by pressing a the key to increase the value b the key to decrease the value When VACUUM GAUGE VAC mode is selected 1 The below display will be shown Setting range 1 100 kPa Setting range 0 1 99 9 seconds The value will increase or decrease in 0 1 seconds increment by pressing the key once If you hold the key i...

Page 52: ...lue b the key to decrease the value 6 Move the cursor to the first digit of the last n times vacuum timer xxVT xx x sec using the key Adjust the gas flushing time by pressing a the key to increase the value b the key to decrease the value Setting range 0 0 99 9 seconds The value will increase or decrease in 0 1 seconds increment by pressing the key once If you hold the key in the numeric value wil...

Page 53: ...g gas timer G xx x sec using the key Adjust the circulating gas time by pressing a the key to increase the value b the key to decrease the value Set vacuuming and gas flushing time with the circulating gas flushing mode When MANUAL VAC mode is selected 1 The below display will be shown 2 Using the key move the cursor to the first digit of gas timer G xx x sec where you can set the first gas flushi...

Page 54: ...t the circulating gas flushing time Move the cursor to the first digit of circulating gas timer G xx x sec using the key Adjust the circulating gas time by pressing a the key to increase the value b the key to decrease the value When TIMER VAC mode is selected 1 The below display will be shown 2 Using the key move the cursor to the first digit of vacuum timer 1VT xx x sec Adjust the vacuuming time...

Page 55: ...king 4 Set the second gas flushing time Move the cursor to the first digit of second gas timer G xx x sec using the key Adjust the second gas time by pressing a the key to increase the value b the key to decrease the value Setting range 0 0 99 9 seconds The value will increase or decrease in 0 1 seconds increment by pressing the key once If you hold the key in the numeric value will increase or de...

Page 56: ...s flushing time Move the cursor to the first digit of circulating gas timer G xx x sec using the key Adjust the circulating gas time by pressing a the key to increase the value b the key to decrease the value Setting range 0 1 99 9 seconds The value will increase or decrease in 0 1 seconds increment by pressing the key once If you hold the key in the numeric value will increase or decrease continu...

Page 57: ...ss the key to select 4 The following display will be shown on the screen Refer to 0DLQWHQDQFH PRGH ĺ SDJH 114 for the details of maintenance mode 1 Press the button and show the following display on the screen 2 Using the buttons place the cursor on 4 Nozzle 3 Press the button The following display will be shown on the screen 5 Press the button to confirm the setting 4 Select ON or OFF by pressing...

Page 58: ...e installed or registered operation mode SEAL ONLY 3 a See 6HOHFW WKH GHVLUHG RSHUDWLRQ QXPEHU ĺ page 40 3 b Register a new operation pattern 3 b See 5HJLVWHU FKDQJH WKH RSHUDWLRQ SDWWHUQ ĺ page 40 Operation mode 1 SEAL 4 Set heating temperature Setting range 60 250 C 140 480 F See 6HW KHDWLQJ WHPSHUDWXUH ĺ SDJH 41 5 Set heating time Setting range 0 0 2 0 seconds See 6HW KHDWLQJ WLPH ĺ SDJH 42 6 S...

Page 59: ...mp is turned OFF and cooling lamp turns ON 4 Cooling finishes and the cooling lamp turns OFF 5 Sealing process is complete and the pressure lever opens The vacuum nozzle moves forward automatically when the auto return is activated 9 Sealing is complete See 7XUQ 2 WKH FLUFXLW EUHDNHU DQG SRZHU VZLWFK ĺ page 24 and turn OFF the machine When not using the machine for a while unplug the machine from ...

Page 60: ...4 Set nozzle stroke Setting range N1 N8 See 6HWWLQJ QR OH VWURNH ĺ SDJH 56 5 Set heating temperature Setting range 60 250 C 140 480 F See 6HW KHDWLQJ WHPSHUDWXUH ĺ SDJH 41 6 Set heating time Setting range 0 0 2 0 seconds See 6HW KHDWLQJ WLPH ĺ SDJH 42 7 Set cooling temperature 6HWWLQJ UDQJH HWZHHQ Û DQG the seal heating temperature See 6HW FRROLQJ WHPSHUDWXUH ĺ SDJH 43 8 Depress an air pedal 1st 7...

Page 61: ... When the air pedal is depressed for the forth time the following procedures from 1 to 6 are performed automatically 1 Vacuuming finishes and the vacuum lamp turns OFF 2 Nozzle returns to the back position 3 Pressure lever closes and sealing starts Heating lamp turns ON 4 After heating is finished heating lamp is turned OFF and cooling lamp turns ON 5 Cooling finishes and the cooling lamp turns OF...

Page 62: ...ee 6HWWLQJ QR OH VWURNH ĺ SDJH 56 5 Set vacuum timer Setting range 0 1 99 9 seconds See 7LPHU YDFXXPLQJ PRGH ĺ SDJH 45 6 Set heating temperature Setting range 60 250 C 140 480 F See 6HW KHDWLQJ WHPSHUDWXUH ĺ SDJH 41 7 Set heating time Setting range 0 0 2 0 seconds See 6HW KHDWLQJ WLPH ĺ SDJH 42 8 Set cooling temperature 6HWWLQJ UDQJH HWZHHQ Û DQG the seal heating temperature See 6HW FRROLQJ WHPSHU...

Page 63: ...en the set up time is passed vacuum is finished The vacuum lamp turns OFF 3 Nozzle returns to the back position 4 The pressure lever closes and sealing starts The heating lamp turns ON 5 After heating is finished the heating lamp is turned OFF and the cooling lamp turns ON 6 Cooling finishes and the cooling lamp turns OFF 7 Sealing process is complete and the pressure lever opens The vacuum nozzle...

Page 64: ...WWLQJ QR OH VWURNH ĺ SDJH 56 5 Set vacuum level Setting range 1 100kPa See 9DFXXP JDXJH YDFXXPLQJ PRGH ĺ SDJH 46 6 Set heating temperature Setting range 60 250 C 140 480 F See 6HW KHDWLQJ WHPSHUDWXUH ĺ SDJH 41 7 Set heating time Setting range 0 0 2 0 seconds See 6HW KHDWLQJ WLPH ĺ SDJH 42 8 Set cooling temperature 6HWWLQJ UDQJH HWZHHQ Û DQG the seal heating temperature See 6HW FRROLQJ WHPSHUDWXUH ...

Page 65: ...display 2 When the vacuum level reaches to the set up value vacuum process finishes The vacuum lamp turns OFF 3 Nozzle returns to the back position 4 The pressure lever closes and sealing starts The heating lamp turns ON 5 After heating is finished the heating lamp is turned OFF and the cooling lamp turns ON 6 Cooling finishes and the cooling lamp turns OFF 7 Sealing process is complete and the pr...

Page 66: ... OH VWURNH ĺ SDJH 56 5 Set gas timer Setting range 0 1 99 9 seconds See 6HOHFW WKH 6 PRGH ĺ SDJH 47 6 Set heating temperature Setting range 60 250 C 140 480 F See 6HW KHDWLQJ WHPSHUDWXUH ĺ SDJH 41 7 Set heating time Setting range 0 0 2 0 seconds See 6HW KHDWLQJ WLPH ĺ SDJH 42 8 Set cooling temperature 6HWWLQJ UDQJH HWZHHQ Û DQG the seal heating temperature See 6HW FRROLQJ WHPSHUDWXUH ĺ SDJH 43 9 D...

Page 67: ...ically 1 Vacuuming finishes and the vacuum lamp turns OFF 2 Gas flushing starts and the gas lamp turns ON 3 When the set up time is passed gas flushing finishes The gas lamp turns OFF 4 The nozzles return to the back position 5 The pressure lever closes and sealing starts The heating lamp turns ON 6 After heating is finished the heating lamp is turned OFF and the cooling lamp turns ON 7 Cooling fi...

Page 68: ...ting range 0 1 99 9 seconds See 7LPHU YDFXXPLQJ PRGH ĺ SDJH 45 6 Set gas timer Setting range 0 1 99 9 seconds See 6HOHFW WKH 6 PRGH ĺ SDJH 47 7 Set heating temperature Setting range 60 250 C 140 480 F See 6HW KHDWLQJ WHPSHUDWXUH ĺ SDJH 41 8 Set heating time Setting range 0 0 2 0 seconds See 6HW KHDWLQJ WLPH ĺ SDJH 42 9 Set cooling temperature 6HWWLQJ UDQJH HWZHHQ Û DQG the seal heating temperature...

Page 69: ...OFF 3 Gas flushing starts and the gas lamp turns ON 4 When the set up time is passed gas flushing finishes The gas lamp turns OFF 5 The nozzles return to the back position 6 The pressure lever closes and sealing starts The heating lamp turns ON 7 After heating is finished the heating lamp is turned OFF and the cooling lamp turns ON 8 Cooling finishes and the cooling lamp turns OFF 9 Sealing proces...

Page 70: ... range 1 100kPa See 9DFXXP JDXJH YDFXXPLQJ PRGH ĺ SDJH 46 6 Set gas timer Setting range 0 1 99 9 seconds See 6HOHFW WKH 6 PRGH ĺ SDJH 47 7 Set heating temperature Setting range 60 250 C 140 480 F See 6HW KHDWLQJ WHPSHUDWXUH ĺ SDJH 41 8 Set heating time Setting range 0 0 2 0 seconds See 6HW KHDWLQJ WLPH ĺ SDJH 42 9 Set cooling temperature 6HWWLQJ UDQJH HWZHHQ Û DQG the seal heating temperature See ...

Page 71: ...ss finishes The vacuum lamp turns OFF 3 Gas flushing starts and the gas lamp turns ON 4 When the set up time is passed gas flushing finishes The gas lamp turns OFF 5 The nozzles return to the back position 6 The pressure lever closes and sealing starts The heating lamp turns ON 7 After heating is finished the heating lamp is turned OFF and the cooling lamp turns ON 8 Cooling finishes and the cooli...

Page 72: ...KHQ 0 18 9 PRGH LV VHOHFWHG ĺ SDJH 48 6 Set the number of times to repeat vacuuming and JDV ÀXVKLQJ F FOHV Setting range 2 99 times 7 6HW WKH Q WK QDO JDV ÀXVKLQJ WLPHU 4 Setting range 0 0 99 9 seconds 8 Set heating temperature Setting range 60 250 C 140 480 F See 6HW KHDWLQJ WHPSHUDWXUH ĺ SDJH 41 9 Set heating time Setting range 0 0 2 0 seconds See 6HW KHDWLQJ WLPH ĺ SDJH 42 10 Set cooling temper...

Page 73: ...uming starts and the vacuum lamp turns ON 16 Depress the air pedal 5th when desired vacuum level is achieved 7KH YDFXXPLQJ DQG JDV ÀXVKLQJ F FOHV LQ DUH UHSHDWHG XS WR WKH ODVW EXW RQH YDFXXPLQJ DQG JDV ÀXVKLQJ F FOH 17 Depress the air pedal 3rd When the air pedal is depressed for the n th time the following procedures from 1 to 7 are performed automatically 1 Vacuuming finishes and the vacuum lam...

Page 74: ...XVKLQJ WLPHU 2 IURP UVW WR SHQXOWLPDWH JDV ÀXVKLQJ F FOHV Setting range 0 1 99 9 seconds 7 Set the number of times to repeat vacuuming and JDV ÀXVKLQJ F FOHV Setting range 2 99 times 8 6HW WKH Q WK QDO YDFXXPLQJ WLPHU 3 Setting range 0 1 99 9 seconds 9 6HW WKH Q WK QDO JDV ÀXVKLQJ WLPHU 4 Setting range 0 0 99 9 seconds 10 Set heating temperature Setting range 60 250 C 140 480 F See 6HW KHDWLQJ WHP...

Page 75: ...ime set with the 2 first to penultimate gas flushing timer is passed gas flushing finishes 5 Vacuuming and gas flushing is repeated up to the last but one cycle 6 The final n th vacuuming starts and the vacuum lamp turns ON 7 When the set up time set with the 3 final vacuuming timer is passed vacuuming finishes The gas lamp turns ON 8 When the set up time set with the 4 final gas flushing timer is...

Page 76: ...PHU 2 IURP UVW WR SHQXOWLPDWH JDV ÀXVKLQJ F FOHV Setting range 0 1 99 9 seconds 7 Set the number of times to repeat vacuuming and JDV ÀXVKLQJ F FOHV Setting range 2 99 times 8 6HW WKH Q WK QDO YDFXXPLQJ OHYHO 3 Setting range 1 100kPa 9 6HW WKH Q WK QDO JDV ÀXVKLQJ WLPHU 4 Setting range 0 0 99 9 seconds 10 Set heating temperature Setting range 60 250 C 140 480 F See 6HW KHDWLQJ WHPSHUDWXUH ĺ SDJH 4...

Page 77: ...en the set up time set with the 2 first to penultimate gas flushing timer is passed gas flushing finishes 5 Vacuuming and gas flushing is repeated up to the last but one cycle 6 The final n th vacuuming starts and the vacuum lamp turns ON 7 When the vacuum level reaches to the set up value with the 3 final vacuum level vacuuming finishes The gas lamp turns ON 8 When the set up time set with the 4 ...

Page 78: ...WHG ĺ SDJH 53 6 6HW WKH FLUFXODWLQJ JDV ÀXVKLQJ WLPHU 3 Setting range 0 1 99 9 seconds 7 6HW WKH VHFRQG JDV ÀXVKLQJ WLPHU 4 Setting range 0 0 99 9 seconds 8 Set heating temperature Setting range 60 250 C 140 480 F See 6HW KHDWLQJ WHPSHUDWXUH ĺ SDJH 41 9 Set heating time Setting range 0 0 2 0 seconds See 6HW KHDWLQJ WLPH ĺ SDJH 42 10 Set cooling temperature 6HWWLQJ UDQJH HWZHHQ Û DQG the seal heati...

Page 79: ...amp turns OFF 4 Circulating gas flushing starts and the gas and vacuum lamps turn ON 5 When the set up time set with the 3 circulating JDV ÀXVKLQJ WLPHU is passed gas flushing finishes The vacuum and gas lamps turn OFF 6 The second gas flushing starts and the gas lamp turns ON 7 When the set up time set with the 4 second gas flushing timer is passed gas flushing finishes The gas lamp turns OFF 8 T...

Page 80: ...QJ WLPHU 2 Setting range 0 1 99 9 seconds 7 6HW WKH FLUFXODWLQJ JDV ÀXVKLQJ WLPHU 3 Setting range 0 1 99 9 seconds 8 6HW WKH VHFRQG JDV ÀXVKLQJ WLPHU 4 Setting range 0 0 99 9 seconds 9 Set heating temperature Setting range 60 250 C 140 480 F See 6HW KHDWLQJ WHPSHUDWXUH ĺ SDJH 41 10 Set heating time Setting range 0 0 2 0 seconds See 6HW KHDWLQJ WLPH ĺ SDJH 42 11 Set cooling temperature 6HWWLQJ UDQJ...

Page 81: ...s and the gas and vacuum lamps turn ON 6 When the set up time set with the 3 circulating JDV ÀXVKLQJ WLPHU is passed gas flushing finishes The vacuum and gas lamps turn OFF 7 The second gas flushing starts and the gas lamp turns ON 8 When the set up time set with the 4 second gas flushing timer is passed gas flushing finishes The gas lamp turns OFF 9 The nozzles return to the back position 10 The ...

Page 82: ... 2 Setting range 0 1 99 9 seconds 7 6HW WKH FLUFXODWLQJ JDV ÀXVKLQJ WLPHU 3 Setting range 0 1 99 9 seconds 8 6HW WKH VHFRQG JDV ÀXVKLQJ WLPHU 4 Setting range 0 0 99 9 seconds 9 Set heating temperature Setting range 60 250 C 140 480 F See 6HW KHDWLQJ WHPSHUDWXUH ĺ SDJH 41 10 Set heating time Setting range 0 0 2 0 seconds See 6HW KHDWLQJ WLPH ĺ SDJH 42 11 Set cooling temperature 6HWWLQJ UDQJH HWZHHQ...

Page 83: ... starts and the gas and vacuum lamps turn ON 6 When the set up time set with the 3 circulating JDV ÀXVKLQJ WLPHU is passed gas flushing finishes The vacuum and gas lamps turn OFF 7 The second gas flushing starts and the gas lamp turns ON 8 When the set up time set with the 4 second gas flushing timer is passed gas flushing finishes The gas lamp turns OFF 9 The nozzles return to the back position 1...

Page 84: ...e foreign object 4 Return the lever locks to the initial position and lock the pressure lever 5 Turn ON the power switch The display shows the message on the right illustration 6 Press the button to return the pressure lever to the initial position The pressure lever goes further down before it returns to the initial position 9 When foreign object is caught in the seal area Caution Do NOT press th...

Page 85: ...the sealing section Routine maintenance parts Always unplug power plug from the wall outlet before conducting any maintenance Warning Warning Warning Always unplug power plug before replacing any parts There is a danger of electrocution if conducted with the plug still inserted Do not replace parts according to other methods not described in the operating instructions It is dangerous if incorrect ...

Page 86: ...and make sure to reattach the pins clips and lever locks When replacing parts lift up the pressure lever for easier replacement 10 1 Preparation for parts replacement Attention Attach the clip by pushing it into the groove of the pin Caution Make sure to return the lever locks to the initial position If the lever locks are not in the correct position it may cause the bad sealing due to insufficien...

Page 87: ...ng plate 5mm each to the left and right 5 Fold the center dry tape along edges so that the other side of the tape adheres to the other side of the seal receiving plate 6 Attach the sponge holder and fix it with the white plastic nuts 7 Attach the table removed in 1 Replace the center dry tape adhered to the seal receiving plate lower lever to the new one 10 2 Center dry tape replacement on the low...

Page 88: ...hesive side of the center dry tape must face toward the pressure lever Adhere one side of center dry tape s adhesive part to the pressure lever Attention When it is difficult to adhere the center dry tape to the pressure lever use a thin plate such as a ruler and slide it between the pressure lever and sponge holder so the adhesive part of center dry tape adheres to the pressure lever 5 Using scis...

Page 89: ...the other side of the plate 7 Attach the sponge rubber removed in 2 8 Return the pressure lever to the initial position Close the frame cover and fix it using screws Attention Apply the tape so that the nonadhesive central part of the tape covers the heating element Make sure there is no wrinkles on the tape Wrinkles will negatively affect the sealing surface ...

Page 90: ...the electrode lever to the initial position 6 Attach the electrode covers 7 Attach the center dry tape 10 4 Heating element replacement Warning Warning Do NOT replace a fusing heating element to the ones with different width Warning Warning For your safety always attach the electrode cover after installing the heating element Always use a Van der Stahl Scientific designated special heating element...

Page 91: ... the electrodes about 5mm 6 Attach the temperature sensor removed in 2 7 Attach the heating element removed in 1 referring to 10 4 Heating element UHSODFHPHQW ĺ SDJH 8 Adhere the center dry tape referring to 10 2 Center dry tape replacement on the lower lever IRU DOO PRGHOV ĺ SDJH The glass tape and Sarcon sheet are sold individually 10 5 25mm width glass tape and Sarcon sheet replacement on the l...

Page 92: ...the pressure lever 4 After applying the silicone rubber cut the glass tape about 2cm longer than the silicone rubber on each end and apply it over the silicone rubber 5 Fold the excessive portions upward 6 Once folded upward now fold the balance of the folded portion inward as shown on the figure on the left 7 Apply both sides of the glass tape to both sides of the pressure lever 10 6 Replacing th...

Page 93: ...replacement ĺ SDJH 3 Remove the damaged silicone rubber Using an industrial purpose alcohol etc completely remove the adhesive residues remaining on the metal portion of the pressure lever 4 Remove the paper liner from the new silicone rubber and adhere it to the lever starting from the edge 5 Adhere the glass tape to the silicone rubber Attach the heating element and adhere the center dry tape ov...

Page 94: ... 3 Remove the nozzle from the elbow joint While pushing the release ring with a finger pull the nozzle to remove it 4 Now you can remove the nozzle from the holder Attach a vacuum nozzle 5 Before attaching a vacuum nozzle make sure that the nozzle holder is in fully back position 10 9 Nozzle replacement Make sure the nozzle holder is in the back position Elbow Release ring Nozzle Nozzle holder Noz...

Page 95: ... its tip vacuum side is about 8mm away from the seal receiving plate 7 Also adjust the leveling of vacuum nozzle 8 Tighten the cap bolt using a hexagonal wrench to securely fix the vacuum nozzle 9 Install the straight elbow to the nozzles 10 Close and fix the frame cover lifted in 1 8mm Nozzle Seal receiving plate Elbow Nozzle ...

Page 96: ...late and remove the temperature sensor Attach a temperature sensor 6 Secure the temperature sensor fixing plate the Screw A 1 side to the seal receiving plate by inserting the protrusion of the temperature sensor fixing plate into the hole at the end of the temperature sensor 7 Temporarily secure the temperature sensor by sliding the temperature sensor under the temperature sensor fixing plate the...

Page 97: ...emperature sensor pulling too hard by holding the temperature sensor module may cause the sensor portion to break Caution Make sure that there is no slacking between Screw A 1 and Screw A 2 Caution Not attaching the temperature sensor at the correct position may cause the sealing to fail Caution When vacuum sealing make sure to insert the nozzle inside the bag Otherwise the nozzle rubs the sponge ...

Page 98: ... 10mm V 610G C 5 110V 220V 1 5kW 50RNS 39L min 87 0kPa Single side heating 610mm 5mm V 610G C 10 220V 2 8kW 10mm V 610G C 5D 110V 220V 1 5kW Double side heating 5mm V 610G C 10D 220V 2 8kW 10mm V 610G C S 5 110V 220V 1 5kW FDP 10 22L min x 2 units 69 0kPa Single side heating 5mm V 610G C S 10 220V 2 8kW 10mm V 610G C S 5D 110V 220V 1 5kW Double side heating 5mm V 610G C S 10D 220V 2 8kW 10mm V 610...

Page 99: ...g V 610G C H 10D 66kg The cooling temperature can only be set at a lower temperature than the heating temperature If the cooling temperature is set too close to the heating temperature cooling will not occur shortening the life of parts such as the heating element and center dry tape Structurally the nozzle vacuum system will cause attainable vacuum level to be erratic when operating the machine i...

Page 100: ...ling area KHQ WKH SUHVVXUH OHYHU LV EHLQJ SUHVVHG GRZQ LI D IRUHLJQ REMHFW VXFK DV D QJHU LV FDXJKW LQ WKH VHDOLQJ DUHD DQG SUHYHQWV WKH OHYHU IURP FRPSOHWLQJ LWV PRWLRQ ZLWKLQ D VSHFL HG SHULRG RI time the lever will be released and will return to its initial position Heating element malfunction prevention 7R SUHYHQW KHDWLQJ ZKLOH WKH SUHVVXUH OHYHU LV LQ WKH RSHQ SRVLWLRQ SRZHU GRHV QRW ÀRZ WR W...

Page 101: ...st 150mm clearance between the wall and the machine 435 350 785 470 625 Gas cocks two ports 415 280 150 Seal position Provide at least 150mm clearance between the wall and the machine 435 350 785 620 676 Gas cocks two ports Appearance dimensions drawing V 460G series V 610G series Unit mm Unit mm ...

Page 102: ...ized exhaust 80 115 Gas cocks two ports Provide at least 150mm clearance between the wall and the machine 415 280 150 Seal position 435 350 785 620 100 676 Duct bracket for centralized exhaust 80 115 Gas cocks two ports Provide at least 150mm clearance between the wall and the machine V 460GC series V 610GC series Unit mm Unit mm ...

Page 103: ...um piping 1 Ensure that there is no foreign objects being stuck to the piping and or elbows Annual maintenance Silicone rubber Ensure that there is no damage burning or crack If yes replace the silicone rubber Temperature sensor 2 Ensure that there is no damage or tarnishing of the temperature sensor Maintenance in every three years Overhaul the machine and replace the below listed parts if any ab...

Page 104: ...eflector with your hand and rotate the baffle clockwise to remove it from the deflector Now the filter element is detached Attaching the filter cup and filter element 4 Attach the filter element to the deflector and set the baffle in the position Rotate the baffle counterclockwise to fix it 5 Insert the filter element assembly into the filter cup Rotate the deflector to either right or left 45 deg...

Page 105: ...V 460G 610G Series Operating Instructions Ver 4 02E 105 13 Electric diagram 110V ...

Page 106: ...V 460G 610G Series Operating Instructions Ver 4 02E 106 200 240V ...

Page 107: ...V 460G 610G Series Operating Instructions Ver 4 02E 107 14 Piping diagram V 460G 610G series Standard and S type models ...

Page 108: ...V 460G 610G Series Operating Instructions Ver 4 02E 108 V 460G 610G series H type models ...

Page 109: ...V 460G 610G Series Operating Instructions Ver 4 02E 109 V 460GC 610GC series Standard and S type models ...

Page 110: ...V 460G 610G Series Operating Instructions Ver 4 02E 110 V 460GC 610GC series H type models ...

Page 111: ...west heating temperature necessary for sealing Is the cooling temperature too high OORZ VXႈFLHQW FRROLQJ E ORZHULQJ the set cooling temperature Is the glass tape or Sarcon sheet damaged Replace the glass tape or Sarcon sheet Is the electrode damaged Replace the electrode VHDO V QLVKHG FRQGLWLRQ GLႇHUV RQ the right side and left side Only one side fuses etc Is only one side of the silicone rubber w...

Page 112: ...R replay may be damaged If no the control unit may be damaged and replacement is required Press ENT to release the upper lever from sponge position The lever returns Is there any foreign object caught between the seal levers or sponge rubbers See 9 When foreign object is caught LQ WKH VHDO DUHD ĺ SDJH 84 and remove any foreign object If nothing is caught in the seal area release the pressure lever...

Page 113: ...or required Lever upper position error Lever sponge position error Lever lower position error Nozzle back position error Nozzle front position error NG X1 SENSOR PROBLEM Press ENT to escape NG X1 LEVER UPPER Press ENT to escape NG X4 NOZZLE BACK Press ENT to escape NG X2 LEVER SPONGE Press ENT to escape NG X3 LEVER LOWER Press ENT to escape NG X5 NOZZLE FRONT Press ENT to escape 14 2 Error display...

Page 114: ... OPERATE UNTIL PROBLEM IS SOLVED The SSR replay may be damaged Contact your local dealer or FUJIIMPULE HEATING FAULT Press ENT to escape This error is displayed when the machine does not reach to the set heating temperature within the Is the temperature sensor properly installed The machine cannot measure temperature if the temperature sensor is not installed properly See 10 10 Temperature sensor ...

Page 115: ...cility Parts number Parts name Sales unit 58610 I heating element 460 5 5 pcs set 58615 I heating element 460 10 5 pcs set 58521 I heating element 610 5 5 pcs set 58526 I heating element 610 10 5 pcs set 49901 Silicone rubber 460 2 pcs set 49950 Silicone rubber 610 2 pcs set 49900 Sponge rubber 460 2 pcs set 49951 Sponge rubber 610 2 pcs set 18115 Plastic nut white 5mm 5 pcs set 39434 Glass tape 2...

Page 116: ...Y7030 JAN 2020 4th Edition V 460G 610G Series Operating Instructions Ver 4 02E Represented by 2015 2020 Van der Stahl Scientific Inc ...

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Van Der Stahl V-460G Series, Operating Instructions Manual

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