ciMa-Pak CiMatic II Operator'S Manual Download Page 1

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DOC. N. CIMATICII

REV. 7

ED. 08.2021

CiMatic II Tray Sealer

Operator’s Manual

Carefully read this booklet before installing and using the machine

Summary of Contents for CiMatic II

Page 1: ...DOC N CIMATICII REV 7 ED 08 2021 CiMatic II Tray Sealer Operator s Manual Carefully read this booklet before installing and using the machine...

Page 2: ...DOC N CIMATICII REV 7 ED 08 2021...

Page 3: ...5 4 Drive System 10 5 5 Speed Controller 10 5 6 Master Roll 11 5 7 Film Loading 11 Chapter 6 USE OF THE MACHINE 6 1 Start Up 13 6 2 Shut Down 13 6 3 Tray Discharge 13 6 4 Changing the Pallet Styles 1...

Page 4: ...and well established and the validity of the technological concepts as well as the quality of the components and materials used in the production and test process are the best guarantee for proper op...

Page 5: ...rams General danger It shows a danger involving the risk of a serious accident for the user Mind your hands Moving parts can crush or cut Pinch Points Present Pinch Point keep hands clear during opera...

Page 6: ...7 ED 08 2021 In any communication with the manufacturer always specify the machine model and serial number which may be found on the label applied at the back left side of the machine when looking fro...

Page 7: ...nd through the cutting system Always be careful around any production equipment Legend Figure 2 1 Main switch 2 Temperature controller for rotary sealer 3 Speed controller for conveyor 4 Control panel...

Page 8: ...ntroduce the trays into the rotary sealer through the cutter as well as unload them through the opening at the exit of the machine 2 2 Technical data Voltage and frequency 110 120V 60 Hz Installed pow...

Page 9: ...any civil and criminal liability The same conditions will apply if any protection which may be fastened by the screws is removed without having stopped the machine in advance 3 2 Specific precautions...

Page 10: ...maintenance Permitted conditions in the rooms where the machine is placed temperature from 36 F 2 C to 85 F 30 C humidity from 30 to 90 without any condensate 4 2 Final inspection before Start Up Tran...

Page 11: ...e temperature value At start up seal drum will reach the correct operating temperature in about 20 30 minutes The CiMatic II will not operate if the temperature is below the low preset temperature 5 4...

Page 12: ...caps and insert them in the new roll Checking to make sure that the film is unwinding in the correct direction The inside of the roll is normally the sealing side 4 Lower the unwind roll back into the...

Page 13: ...DOC N CIMATICII REV 7 ED 08 2021 You can also adjust the tension by tightening or loosening the two plastic thumbscrews Located on top of each roll holder...

Page 14: ...ys into the pallets 5 Fig 2 h Push the start button 13 Fig 3 i After a few trays the film will run without wrinkles j Continue feeding trays into the pallets 6 2 Shut Down The following procedure shou...

Page 15: ...Remove the knife set integrated with the current pallet style Completely loosen the setscrews located on each knife bearing use 3mm size hex key in your toolbox one setscrew per side 6 4 Changing Pall...

Page 16: ...e at the lowest speed to make sure the knife doesn t hit the plates when it s rotating forward and backward Also make sure the knife bearings have sat well on the blocks with the locating pin Tighten...

Page 17: ...to easily loosen the 3 bolts 7 16ths 1 Fig 6 holding the knife The bolts do not need to be unscrewed completely c Replace the knife with the new one make sure to put the new knife the same direction a...

Page 18: ...ear chain a little with your thumb c Angle the pallet up from the rear and then remove from the front chain d Replacement is the opposite of the above remembering that the space between the front and...

Page 19: ...installed backwards Remove and reverse film roll Pressure is not set high enough Increase pressure at the regulator Speed is too high Turn down the speed Drum does not get hot Temperature controller...

Page 20: ...s Dirty seal drum surface clean as described in Maintenance section Film is wrinkled on film roll film tension correctly set Poor quality seals Film and tray material not compatible The CiMatic II has...

Page 21: ...ugh to represent a burning danger 7 2 Chain Tension and Regular Maintenance Check as follows at regular intervals the tension of the conveyor chain off of the white plastic chain guides should be no m...

Page 22: ...tray and film located between any food and this system On a daily basis Use a cloth and an approved mild cleaner to remove any residual food which may have fallen onto the system Inspect the silicone...

Page 23: ...while system is running Figure 16 Lubricate the bushings on the infeed end of the CiMatic II Figure 17 Figure 16 Figure 17 CAUTION DO NOT USE OILS OR LUBRICANTS CONTAINING POLYCHLORINATED BIPHENYL Re...

Page 24: ...ling Head has cooled any dirty should easily be wiped off with a damp non abrasive cloth 7 4 Cleaning of Sealing Pallets It is not normal to have to clean the Sealing Pallets There should always be a...

Page 25: ...s and Circuit Breakers Identification Description Value Fuse type F1 Emergency stop 1 A CC Fuses F2 24 V Power Supply 1 5 A CC Fuses F3 Motor drive 15 A CC Fuses F4 Temperature controller 1 A CC Fuses...

Page 26: ...dered to be the performance of the guarantee The guarantee is voided 1 in case of inappropriate installation power supply misuse and mishandling by unauthorized persons 2 in case of changes made to th...

Page 27: ...the selection and disposal of every single element The first essential concept consists in subdividing all pieces and components made of steel aluminium etc and in transporting them to the collection...