Valor Ultimate Installer'S Manual Download Page 9

3.3.3

The flue must be completely sealed so that combustion products do not come into

contact with combustible materials outside the chimney.

3.3.4

The flue must serve only one fireplace.

3.4

The flue must conform to BS 5440: Part 1 in design and installation.

The flue, measured from the bottom of the fireplace opening to the bottom of the
terminal, shall be not less than 3m in actual vertical height. When calculated in
accordance with BS 5440: Part 1 Annex A, the minimum 

equivalent

height of the flue

shall be 2.0m of 125mm dia. flue pipe.

3.5

The flue must not be used for any other appliance or application.

3.6

Any chimney dampers or restrictors should be removed.  If removal is not

possible they must be fixed in the open position.

3.7

If the appliance is intended to be installed to a chimney, which was previously

used for solid fuel, the flue must be swept clean prior to installation.  All flues should be
inspected for soundness and freedom from blockages.

3.8

If the fireplace opening is an underfloor draught type, it must be sealed to stop

any draughts.

3.9

The appliance must be mounted behind a non-combustible hearth (N.B.

conglomerate marble hearths are considered as non-combustible). The appliance can be
fitted to a purpose made proprietary class “O”-150°C surround. The hearth material
must be at least 12mm thick. The periphery of the hearth (or fender) should be at least
50mm above floor level to discourage the placing of carpets or rugs over it.
The appliance must not stand on combustible materials or carpets (See figure 1)

.

3.10

The front face of the fireplace should be reasonably flat over the area covered by

the convector box top and side flange seals to ensure good sealing. These faces should
be made good if necessary. The fireplace floor should be reasonably flat to ensure that a
good seal with the convector box can be made.

Page 9

INSTALLER GUIDE

Summary of Contents for Ultimate

Page 1: ...National call rates apply in the United Kingdom In the Republic of Ireland call 0044 08706 061 065 INSTALLER Please leave this guide with the owner Valor Heating Ultimate Model 717 GC No 32 032 52 INS...

Page 2: ...a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a CORGI registered company All our gas fires must...

Page 3: ...hecks 22 10 2 1 Lighting the burner 22 10 2 2 Operating the burner 22 10 3 Reference Pressure Check 23 11 FITTING THE FRONT SURROUND 23 12 CERAMIC COALS INSTALLATION 24 13 FIREFRONT CASTING8INSTALLATI...

Page 4: ...ance When lifting always keep your back straight Bend your legs and not your back Avoid twisting at the waist It is better to reposition your feet Avoid upper body top heavy bending Do not lean forwar...

Page 5: ...or the disposal of industrial waste Protective clothing is not required when handling these articles but we recommend you follow the normal hygiene rules of not smoking eating or drinking in the work...

Page 6: ...the following British Standards BS 715 BS 1251 BS 1289 Part 1 BS EN 1806 BS 4543 Part 2 BS 5440 Part 1 BS 5440 Part 2 BS 5871 Part 1 BS 6461 Part 1 BS 6891 In England and Wales the current edition of...

Page 7: ...nce from the base of the fireplace opening in the wall to the finished floor level is at least 72mm 3 2 2 To a fireplace incorporating a metal flue box conforming to BS715 with a minimum internal dept...

Page 8: ...ng This may cause cracking of the surround back or marble 3 3 The following flues are suitable 225mm x 225mm conventional brick flue If a flue liner is used it must be a minimum of 125mm diameter The...

Page 9: ...uel the flue must be swept clean prior to installation All flues should be inspected for soundness and freedom from blockages 3 8 If the fireplace opening is an underfloor draught type it must be seal...

Page 10: ...a bath or shower or where steam is regularly present 3 14 An extractor fan may only be used in the same room as this appliance or in any area from which ventilation for the appliance is taken if it d...

Page 11: ...t touch the surround See figure 4 We suggest that the actual surround is used as a template to mark the area for combustible cladding removal and that this area is increased by at least 2mm all round...

Page 12: ...shut the appliance down if an unacceptable amount of harmful products of combustion accumulate Under no circumstances should the A S D be altered or bypassed in any way Only a genuine manufacturers re...

Page 13: ...surround 1 Firefront casting 1 Front cover casting Remove all the items carefully to prevent damage Take special care when handling the ceramic components Some items may be contained in the packaging...

Page 14: ...ogether with secondary fixing to the fireplace floor The methods are detailed in section 9 of this manual Before selecting the retention method consult with the customer Method 2 is provided for insta...

Page 15: ...ng to install it is worth checking that the ignition system performs satisfactorily Set the control knob to the off position Depress the control knob and rotate it anticlockwise to the pilot ignition...

Page 16: ...n by the Debris catchment area Note that the areas are different for fireplaces with conventional brick flues and precast flues 2 Place the template on the fireplace floor printed side upward with the...

Page 17: ...n seals to the bottom edges of the convection box side flanges See figure 9 IMPORTANT Before continuing with the installation of this gas fire the aeration setting on the burner must be checked The ae...

Page 18: ...pliance is supplied with a flue restrictor for use where the flue draught is excessive The restrictor must not be fitted where a precast flue or a 125mm flue liner is used For flue liners greater than...

Page 19: ...rawlplug into each hole 6 Place the convector box back in position in the fireplace 7 Fit a woodscrew through each hole in the convector box flanges and tighten to seal the box to the fireplace surrou...

Page 20: ...the holes See figure 15 Give the cables a pull so that they grip against the convection box flanges 6 Thread the cables through the upper eyebolts in the rear wall and then through the lower eyebolts...

Page 21: ...e tension on the cables by slackening the screws and turning the hexagonal adjusters fully anticlockwise The convection box should then automatically realign itself Pull each cable taut again and push...

Page 22: ...the pilot ignition position A click will be heard as the integral piezo operates A spark should be seen between the electrode and pilot tip 2 Turn the control knob clockwise to the Off position Repea...

Page 23: ...checking turn off the appliance Remove the pressure gauge and replace the test point sealing screw 3 Relight the appliance Turn to the maximum output position and test around the sealing screw for gas...

Page 24: ...e amount of movement will be negligible See figure 22 2 Place the front base coal in the firebox with its bottom front locating over the front rim of the firebox Pull the coal forward so that it locat...

Page 25: ...n the front and rear base coals as shown in figure 25 The letter B should be upright 5 Place a type A coal between the front and rear base coals with the letter A upright The top of the coal should re...

Page 26: ...sting so that it rests on the hearth See figure 29 Black chrome front casting Place the fire front casting in front of the appliance 2 Place the bottom front cover casting in position below the fire f...

Page 27: ...htly to get past the pilot ignition position The main burner should now light Depress the control knob slightly to release from the HIGH position and turn back clockwise to LOW While turning the burne...

Page 28: ...n repeat the test If the smoke is still not drawn into the appliance inspect the sealing to the fireplace surround If the sealing is satisfactory but the appliance is installed with the flue restricto...

Page 29: ...e fire 3 Explain to the customer that the appliance has a flame failure and spillage monitoring system Point out the explanation of this system shown in the owner s guide Advise that if the fire goes...

Page 30: ...let T connector incorporates an isolating valve It is recommended that at least once a year the appliance is disconnected and the fireplace opening checked and cleared of any debris This product uses...

Page 31: ...st the aeration setting loosen the two aeration shutter screws slide the aeration shutter to the position shown in figure 31 and tighten the fixing screws 17 2 To Remove the Fire Front Surround 1 Remo...

Page 32: ...he pilot unit 4 Detach the thermocouple from the gas valve 5 Detach the electrode lead from the underside of the electrode tab 6 Remove the two screws securing the pilot unit See figure 34 7 Refit in...

Page 33: ...t 10 Remove the gas valve 11 Refit in the reverse order 17 6 To Replace the Burner See figure 36 1 Remove the burner unit See section 17 3 2 Support the elbow injector and unscrew the injector nut 3 R...

Page 34: ...fire retention is as method 1 See section 9 1 of installation instructions remove the screws If the fire retention is as method 2 See section 9 2 of installation instructions slacken the hexagonal ad...

Page 35: ...Gas tap spark generator 1 3002983 C Spark generator and circlip 1 5108923 D Control knob 1 0545979 E Pilot unit For Natural Gas Appliances Pilot injector RBM 180 02 For Propane Appliances 1 3002988 51...

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