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18

8.12

Select a suitable location for the fan cable junction

box. Fit the box and connect the cables as follows (see
figure 27):

8.12.1

Remove the screw from the centre of the junction

box. Remove the cover.

8.12.2

Place the junction box in position. Mark the wall

through the two holes in the box.

8.12.3

Drill the wall and fit the wall plugs supplied.

8.12.4

Fix the junction box to the wall with the two

screws provided.

8.12.5

If necessary shorten the cable attached to the fan

box to a suitable length so that it does not need to be coiled up.

8.12.6

Strip the ends of the wires. Cut the earth lead sleeve (yellow &

green) into two pieces so that they will cover the exposed ends of the
earth wires. Slide a length over the bare earth wire in each cable.

8.12.7

Connect the leads to the junction box as shown in figure 27.

Ensure that the colours of the leads in the fan cable connect with the
matching colours in the appliance cable.

8.12.8

Fit the cable clip over both cables as shown in figure 27. Place the

clip in position against the wall. Mark the wall through the fixing hole.

Move the cables and clip out of the way. Drill and plug the wall. Replace the
clip. Screw the clip to the wall making sure that the two cables are firmly
clamped. Refit the junction box cover.

8.13

When installed in a fire surround made of wood or other “combustible”

material, the ducting must be insulated from the surround where it passes
through the aperture in surround side. Wrap the insulating gasket round the
duct and secure with the sealing tape supplied as shown in figure 28.

8.14

For horizontal duct installations:

8.14.1

Size and cut the duct front covers and, if applicable, the elbow front

covers.

 Note that the appliance end of the duct front cover should abut against the outside

face of the fireplace surround side. It does not go inside the surround.

8.14.2

Secure the covers in front of  the ducts by springing them over the

location channels in the support brackets (see figure 29).

8.14.3

Where applicable, snap fit the joint covers over the joints between the

duct covers and snap fit elbow covers at the corners.

8.15

For vertical duct installations:

Normally a false chimney breast will be constructed to hide the ducting. The
duct front covers will not, therefore, be required for these installations, but
there must be at least 25mm space between the duct pipes and any combustible
surfaces. If, however, the ducting will be visible, fit the front covers as described
for horizontal installations (section 8.14).

8.16

Install the fireplace surround or complete the false chimney breast.

Important: The appliance must not be left with the customer in a condition where
it can be turned on unless the hearth and surround (or false chimney breast) are
completely installed.

8.17

The backing plates, front covers and joint covers can all be painted to suit

the room decor with any of the widely available primer and finishing paints
suitable for coating metal surfaces.

  Figure 29

     

 Figure 28

  

 Figure 27

Summary of Contents for ULTIMATE TURBOCHIM 517SF

Page 1: ...red by GB Patent 2 202 622B 600A938 04 ULTIM ATE TURBOCHIM M O D E L 5 1 7 S F S i d e F a n F l u e d I n s e t G a s F i r e s I N S T A L L E R G U I D E Please keep in a safe place for future refe...

Page 2: ...or AdviceLine will be pleased to help Please telephone 0345 626341 Local call rates apply P l e a s e l e a v e t h i s I n s t a l l e r G u i d e w i t h t h e u s e r Natural gas models are for G20...

Page 3: ...25 Full operating checks 26 27 Control settings check 26 Spillage check 26 27 Flame supervision monitoring system check 27 Final review 28 Servicing parts replacement 29 32 Burner plaques replacement...

Page 4: ...red when handling these articles but we recommend you follow the normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking This appli...

Page 5: ...ent and the Welsh Office or the Building Standards Scotland Regulations issued by the Scottish Development Department c All relevant codes of practice d The relevant parts of the current editions of t...

Page 6: ...6 Fig 1 General installation dimensions Surround Cut out Dimensions...

Page 7: ...ht before installing in a timber frame building since the alterations required may nullify any NHBC cover relating to the property If in doubt guidance should be requested from your local authority pl...

Page 8: ...ling 2 11 The appliance must not be installed in any room which contains a bath or shower or where steam is regularly present 2 12 An extractor fan may only be used in the same room as this appliance...

Page 9: ...brick windows etc 300mm B Below gutters soil pipes or drain pipes 75mm C Below eaves 200mm D Below balconies or car port roof 200mm E From a vertical drain pipe or soil pipe 75mm F From an internal or...

Page 10: ...eeve fixings 1 Fire front casting 1 Strip gasket sealing tape For surround insulation 1 Bottom front cover casting 6 Wood screws plugs 2 Stainless steel screws 4 Self tapping screws 1 Literature pack...

Page 11: ...le tip If there is no spark or incorrect tracking check the spark gap between the electrode wire and thermocouple tip see figure 5 If the spark gap is correct check the ignition wiring 4 3 Remove the...

Page 12: ...he unit slightly forward 3 Detach the control unit cover by removing one screw See figure 10 4 Remove the cable by releasing the cable clamp and detaching the leads from the terminal block and earth c...

Page 13: ...ked positions using a no 10 drill and plug 6 6 For duct connection from the right side 6 6 1 Remove the flue aperture cover and gasket and fit them to the left side see figure 11 Be careful not to dam...

Page 14: ...quired to keep the gap clear of the wall on which the appliance is mounted see section 2 5 1 Drill a 5in 127mm dia hole The interior surface of the wall where the hole is exposed must be finished with...

Page 15: ...in the wall and if applicable the fan box in the recess Push the box in so that the fixing brackets are against the wall and mark the screw fixing positions on the wall 7 5 Remove the fan box Drill t...

Page 16: ...butted together even when covered by the elbow front covers Small children could touch the hot ducting if there are any gaps between the top horizontal flanges or bottom angled flanges of the backing...

Page 17: ...catch in the cable clip slots in the brackets 8 7 Fix the backing plates to the wall The plastic spacing washers must be fitted between the backing plates and the wall Fit using the wood screws provi...

Page 18: ...urround where it passes through the aperture in surround side Wrap the insulating gasket round the duct and secure with the sealing tape supplied as shown in figure 28 8 14 For horizontal duct install...

Page 19: ...19 8 18 Do not block the gap between the top horizontal flange of the duct backing plates and the top rear edge of the front covers see figure 30 Figure 30...

Page 20: ...ld be heard to increase to boost speed within approximately two seconds iii Remove the hand The fan should revert to normal speed after approximately three seconds 9 6 The unit includes a blocked flue...

Page 21: ...holes in the shield with those at the sides of the end plate Secure with the two screws previously removed see figure 33 10 3 Fit the terminal guard see figure 34 Secure the guard at the bottom and a...

Page 22: ...n the on switch Within two seconds the Fan motor should start and the indicator light should go out 11 5 4 Release the on switch The fan should continue to run 11 5 5 Depress the control knob and turn...

Page 23: ...ting a pressure gauge at the test point The test point is on the pipe situated below the bottom right corner of the burner unit See figure 35 Check the pressure with the fan on the appliance alight an...

Page 24: ...he rear base coal in the burner compartment behind the front coal Its rear face should touch the rear ceramic wall See figure 38 12 4 The ceramic side walls are marked at the rear bottom corners L Lef...

Page 25: ...12 5 2Place two of the remaining coals in the two outer valleys of the front coal One each side of the large coals See figure 41 Place the left side coal so that the customer will be able to see the p...

Page 26: ...t with sufficient gas for ignition 13 1 7When the burner is operating properly partially depress the knob and gradually turn it anti clockwise The burner flames should gradually increase until the kno...

Page 27: ...r of the cause of failure 13 2 6If any other non sealed gas appliances are installed in the room or connecting rooms check to ensure that there is no spillage from these appliances when Model 517 is o...

Page 28: ...the users guide Mention that in windy weather or when the mains voltage is low a slight click may be heard due to the fan control system switching between its normal and boost speeds Advise that if t...

Page 29: ...the gaps between the coals causing an imperfect flame Check that soot or debris is not impairing the electrode spark or pilot burner Check that soot or debris is not blocking any of the slots in the...

Page 30: ...oid straining the pipework and disconnect the appliance from the elbow 15 3 4 Detach the burner unit from the convection box by removing 2 screws see figure 47 Carefully lift the burner unit forward m...

Page 31: ...he Main Burner Elbow Injector 15 7 1 Detach the burner unit from the convection box as section 15 4 15 7 2 Disconnect the main burner pipe from the elbow injector If necessary loosen the pipe at the g...

Page 32: ...connected 15 11 To Remove the Air Pressure Switch 15 11 1 To gain access see section 15 9 15 11 2 Detach the pressure switch from the control bracket by removing two screws nuts washers see figure 55...

Page 33: ...unit For Natural Gas Appliances 1 545949 Pilot unit For Propane Appliances 544929 H Solenoid valve 1 559719 J Burner plaque gasket set For Natural Gas Appliances 1 545989 Burner plaque gasket set For...

Page 34: ...ds Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a Corgi registered company All our ga...

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