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Keeping the raised ring (for copper finish tubes) or neck of  flared end (for plain
steel tubes) in contact with the edge of the cross member, slide the tube to the
left until you feel it enter the notch in the edge of the cross member. Make sure
that the tube is pointed upwards at 45º to the horizontal
The installation is satisfactory if the smoke is drawn into the appliance. If the
smoke is not drawn into the appliance the fan powered extraction system is not
operating correctly. 

Do not allow the appliance to be used until the fault is

corrected.
13.2.5

If the above test is satisfactory, open all internal connecting doors,

hatches, etc. in the room. Keep all doors and windows that open to the outside
of the building closed. Recheck for spillage as above. If an extractor fan or other
air circulating system is installed in the same room as the appliance or a
connecting room, check that spillage does not occur with the fan operating and
all doors and other openings between the fan and the appliance open.
If the smoke is drawn into the appliance, continue with the installation. If the
test is not satisfactory, 

Disconnect the appliance and advise the customer of the

cause of failure.
13.2.6

If any other non-sealed gas appliances are installed in the room or

connecting rooms, check to ensure that there is no spillage from these
appliances when Model 517 is operating with its fan on. Check these other
appliances by the procedure supplied by the manufacturer.

13.3

Flame Supervision & Spillage Monitoring System

This pilot unit incorporates a system which will automatically shut off the gas
supply if the pilot flame goes out or if there is insufficient oxygen due to spillage
or lack of ventilation.
Check that the system operates properly as follows;

13.3.1

Turn on the fan

Light the appliance and turn the control knob to

“HIGH”. Leave for one minute.

13.3.2

Turn back to “OFF” to extinguish the pilot. 

Note the time when the pilot

goes out. 

Listen for a snap sound at the gas tap. 

Note the time when the sound is

heard. 

This sound is caused by an electromagnetic valve shutting off the gas

supply through the tap. The valve is located in the body of the tap. The valve
should operate 

within 60 seconds of the pilot going out. 

If the valve does not

operate within this time limit do not allow the appliance to be used until the
fault has been corrected.

This monitoring system must not be adjusted, bypassed or put out of operation.
This monitoring system, or any of its parts, must only be exchanged using Valor
authorised parts.

Summary of Contents for ULTIMATE TURBOCHIM 517SF

Page 1: ...red by GB Patent 2 202 622B 600A938 04 ULTIM ATE TURBOCHIM M O D E L 5 1 7 S F S i d e F a n F l u e d I n s e t G a s F i r e s I N S T A L L E R G U I D E Please keep in a safe place for future refe...

Page 2: ...or AdviceLine will be pleased to help Please telephone 0345 626341 Local call rates apply P l e a s e l e a v e t h i s I n s t a l l e r G u i d e w i t h t h e u s e r Natural gas models are for G20...

Page 3: ...25 Full operating checks 26 27 Control settings check 26 Spillage check 26 27 Flame supervision monitoring system check 27 Final review 28 Servicing parts replacement 29 32 Burner plaques replacement...

Page 4: ...red when handling these articles but we recommend you follow the normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking This appli...

Page 5: ...ent and the Welsh Office or the Building Standards Scotland Regulations issued by the Scottish Development Department c All relevant codes of practice d The relevant parts of the current editions of t...

Page 6: ...6 Fig 1 General installation dimensions Surround Cut out Dimensions...

Page 7: ...ht before installing in a timber frame building since the alterations required may nullify any NHBC cover relating to the property If in doubt guidance should be requested from your local authority pl...

Page 8: ...ling 2 11 The appliance must not be installed in any room which contains a bath or shower or where steam is regularly present 2 12 An extractor fan may only be used in the same room as this appliance...

Page 9: ...brick windows etc 300mm B Below gutters soil pipes or drain pipes 75mm C Below eaves 200mm D Below balconies or car port roof 200mm E From a vertical drain pipe or soil pipe 75mm F From an internal or...

Page 10: ...eeve fixings 1 Fire front casting 1 Strip gasket sealing tape For surround insulation 1 Bottom front cover casting 6 Wood screws plugs 2 Stainless steel screws 4 Self tapping screws 1 Literature pack...

Page 11: ...le tip If there is no spark or incorrect tracking check the spark gap between the electrode wire and thermocouple tip see figure 5 If the spark gap is correct check the ignition wiring 4 3 Remove the...

Page 12: ...he unit slightly forward 3 Detach the control unit cover by removing one screw See figure 10 4 Remove the cable by releasing the cable clamp and detaching the leads from the terminal block and earth c...

Page 13: ...ked positions using a no 10 drill and plug 6 6 For duct connection from the right side 6 6 1 Remove the flue aperture cover and gasket and fit them to the left side see figure 11 Be careful not to dam...

Page 14: ...quired to keep the gap clear of the wall on which the appliance is mounted see section 2 5 1 Drill a 5in 127mm dia hole The interior surface of the wall where the hole is exposed must be finished with...

Page 15: ...in the wall and if applicable the fan box in the recess Push the box in so that the fixing brackets are against the wall and mark the screw fixing positions on the wall 7 5 Remove the fan box Drill t...

Page 16: ...butted together even when covered by the elbow front covers Small children could touch the hot ducting if there are any gaps between the top horizontal flanges or bottom angled flanges of the backing...

Page 17: ...catch in the cable clip slots in the brackets 8 7 Fix the backing plates to the wall The plastic spacing washers must be fitted between the backing plates and the wall Fit using the wood screws provi...

Page 18: ...urround where it passes through the aperture in surround side Wrap the insulating gasket round the duct and secure with the sealing tape supplied as shown in figure 28 8 14 For horizontal duct install...

Page 19: ...19 8 18 Do not block the gap between the top horizontal flange of the duct backing plates and the top rear edge of the front covers see figure 30 Figure 30...

Page 20: ...ld be heard to increase to boost speed within approximately two seconds iii Remove the hand The fan should revert to normal speed after approximately three seconds 9 6 The unit includes a blocked flue...

Page 21: ...holes in the shield with those at the sides of the end plate Secure with the two screws previously removed see figure 33 10 3 Fit the terminal guard see figure 34 Secure the guard at the bottom and a...

Page 22: ...n the on switch Within two seconds the Fan motor should start and the indicator light should go out 11 5 4 Release the on switch The fan should continue to run 11 5 5 Depress the control knob and turn...

Page 23: ...ting a pressure gauge at the test point The test point is on the pipe situated below the bottom right corner of the burner unit See figure 35 Check the pressure with the fan on the appliance alight an...

Page 24: ...he rear base coal in the burner compartment behind the front coal Its rear face should touch the rear ceramic wall See figure 38 12 4 The ceramic side walls are marked at the rear bottom corners L Lef...

Page 25: ...12 5 2Place two of the remaining coals in the two outer valleys of the front coal One each side of the large coals See figure 41 Place the left side coal so that the customer will be able to see the p...

Page 26: ...t with sufficient gas for ignition 13 1 7When the burner is operating properly partially depress the knob and gradually turn it anti clockwise The burner flames should gradually increase until the kno...

Page 27: ...r of the cause of failure 13 2 6If any other non sealed gas appliances are installed in the room or connecting rooms check to ensure that there is no spillage from these appliances when Model 517 is o...

Page 28: ...the users guide Mention that in windy weather or when the mains voltage is low a slight click may be heard due to the fan control system switching between its normal and boost speeds Advise that if t...

Page 29: ...the gaps between the coals causing an imperfect flame Check that soot or debris is not impairing the electrode spark or pilot burner Check that soot or debris is not blocking any of the slots in the...

Page 30: ...oid straining the pipework and disconnect the appliance from the elbow 15 3 4 Detach the burner unit from the convection box by removing 2 screws see figure 47 Carefully lift the burner unit forward m...

Page 31: ...he Main Burner Elbow Injector 15 7 1 Detach the burner unit from the convection box as section 15 4 15 7 2 Disconnect the main burner pipe from the elbow injector If necessary loosen the pipe at the g...

Page 32: ...connected 15 11 To Remove the Air Pressure Switch 15 11 1 To gain access see section 15 9 15 11 2 Detach the pressure switch from the control bracket by removing two screws nuts washers see figure 55...

Page 33: ...unit For Natural Gas Appliances 1 545949 Pilot unit For Propane Appliances 544929 H Solenoid valve 1 559719 J Burner plaque gasket set For Natural Gas Appliances 1 545989 Burner plaque gasket set For...

Page 34: ...ds Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a Corgi registered company All our ga...

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