background image

22

11.1

Locate the two lugs at the top of the front surround in the slots in the

convection box hood. Swing the bottom of the surround sides back against the
convection box and lower the surround so that the lugs are fully seated in the
slots in the convection box hood.

11.2

Refit the two screws to secure the surround sides to the convection box

brackets

.

11.3

Connect the supply line to the appliance.

Unless the supply pipe connection is from the left front side, the supply pipe
will have to be formed to avoid various components below the burner. An
installation template is supplied which contains a diagram for bending this
supply pipe.

11.4

Pressure check the installation pipework for gas soundness in accordance

with the current edition of BS6891.  

Do not use leak detection sprays on this

appliance. Sprays may affect the operation of electrical components. Keep all liquid
detection fluids clear of electrical components. 

A long brush may be required to

reach some joints.

11.5

Preliminary Burner Checks

Some burner operations can be checked at this stage. Checking now will mean
that less disassembly will be required if any problems are found. 

A full check

should still be made, however, after final installation

.

11.5.1

Switch on electrical power supply. The red indicator light at the left side

of the burner should be on.

11.5.2

If closed, open the isolating valve at the inlet elbow.

11.5.3

Press and hold in the “on” switch. Within two seconds, the Fan motor

should start and the indicator light should go out.

11.5.4

Release the “on” switch. The fan should continue to run.

11.5.5

Depress the control knob and turn anticlockwise partially towards the

“PILOT/IGN” position until some resistance is felt.  Keep depressed at this
position to purge air from the system then, while keeping it depressed, turn
fully to the “PILOT/IGN” position.  A spark should be generated at the pilot
while turning. The spark should ignite the pilot.

11.5.6

When pilot ignition has been achieved, keep the control knob depressed

for approximately ten seconds to allow the thermocouple probe to warm up and
then release it. If the pilot does not remain alight, ensure that the air has been
purged, that the pilot orifice is clear and that the thermocouple connections are
sound. Replace the pilot unit if necessary (see servicing section of this manual).

11.5.7

When the pilot is alight and stable, partially depress the knob and turn to

“LOW”. The pilot should then light the main burner at its low setting. There
may be a delay of up to four seconds between the pilot lighting and ignition of
the gas at the main burner.  This is normal and is due to the time required to fill
the main burner compartment with sufficient gas for ignition.

11.5.8

With the burner at “LOW”, partially depress the control knob and

gradually turn it anti-clockwise. The burner flames should gradually increase
until the knob reaches the “HIGH” position. 

When the above checks have been

completed partially depress the control knob and turn to “OFF”.

P A R T 1 1

: F R O N T   S U R R O U N D   &   G A S   S U P P L Y

 

    I N S T A L L A T I O N

Summary of Contents for ULTIMATE TURBOCHIM 517SF

Page 1: ...red by GB Patent 2 202 622B 600A938 04 ULTIM ATE TURBOCHIM M O D E L 5 1 7 S F S i d e F a n F l u e d I n s e t G a s F i r e s I N S T A L L E R G U I D E Please keep in a safe place for future refe...

Page 2: ...or AdviceLine will be pleased to help Please telephone 0345 626341 Local call rates apply P l e a s e l e a v e t h i s I n s t a l l e r G u i d e w i t h t h e u s e r Natural gas models are for G20...

Page 3: ...25 Full operating checks 26 27 Control settings check 26 Spillage check 26 27 Flame supervision monitoring system check 27 Final review 28 Servicing parts replacement 29 32 Burner plaques replacement...

Page 4: ...red when handling these articles but we recommend you follow the normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking This appli...

Page 5: ...ent and the Welsh Office or the Building Standards Scotland Regulations issued by the Scottish Development Department c All relevant codes of practice d The relevant parts of the current editions of t...

Page 6: ...6 Fig 1 General installation dimensions Surround Cut out Dimensions...

Page 7: ...ht before installing in a timber frame building since the alterations required may nullify any NHBC cover relating to the property If in doubt guidance should be requested from your local authority pl...

Page 8: ...ling 2 11 The appliance must not be installed in any room which contains a bath or shower or where steam is regularly present 2 12 An extractor fan may only be used in the same room as this appliance...

Page 9: ...brick windows etc 300mm B Below gutters soil pipes or drain pipes 75mm C Below eaves 200mm D Below balconies or car port roof 200mm E From a vertical drain pipe or soil pipe 75mm F From an internal or...

Page 10: ...eeve fixings 1 Fire front casting 1 Strip gasket sealing tape For surround insulation 1 Bottom front cover casting 6 Wood screws plugs 2 Stainless steel screws 4 Self tapping screws 1 Literature pack...

Page 11: ...le tip If there is no spark or incorrect tracking check the spark gap between the electrode wire and thermocouple tip see figure 5 If the spark gap is correct check the ignition wiring 4 3 Remove the...

Page 12: ...he unit slightly forward 3 Detach the control unit cover by removing one screw See figure 10 4 Remove the cable by releasing the cable clamp and detaching the leads from the terminal block and earth c...

Page 13: ...ked positions using a no 10 drill and plug 6 6 For duct connection from the right side 6 6 1 Remove the flue aperture cover and gasket and fit them to the left side see figure 11 Be careful not to dam...

Page 14: ...quired to keep the gap clear of the wall on which the appliance is mounted see section 2 5 1 Drill a 5in 127mm dia hole The interior surface of the wall where the hole is exposed must be finished with...

Page 15: ...in the wall and if applicable the fan box in the recess Push the box in so that the fixing brackets are against the wall and mark the screw fixing positions on the wall 7 5 Remove the fan box Drill t...

Page 16: ...butted together even when covered by the elbow front covers Small children could touch the hot ducting if there are any gaps between the top horizontal flanges or bottom angled flanges of the backing...

Page 17: ...catch in the cable clip slots in the brackets 8 7 Fix the backing plates to the wall The plastic spacing washers must be fitted between the backing plates and the wall Fit using the wood screws provi...

Page 18: ...urround where it passes through the aperture in surround side Wrap the insulating gasket round the duct and secure with the sealing tape supplied as shown in figure 28 8 14 For horizontal duct install...

Page 19: ...19 8 18 Do not block the gap between the top horizontal flange of the duct backing plates and the top rear edge of the front covers see figure 30 Figure 30...

Page 20: ...ld be heard to increase to boost speed within approximately two seconds iii Remove the hand The fan should revert to normal speed after approximately three seconds 9 6 The unit includes a blocked flue...

Page 21: ...holes in the shield with those at the sides of the end plate Secure with the two screws previously removed see figure 33 10 3 Fit the terminal guard see figure 34 Secure the guard at the bottom and a...

Page 22: ...n the on switch Within two seconds the Fan motor should start and the indicator light should go out 11 5 4 Release the on switch The fan should continue to run 11 5 5 Depress the control knob and turn...

Page 23: ...ting a pressure gauge at the test point The test point is on the pipe situated below the bottom right corner of the burner unit See figure 35 Check the pressure with the fan on the appliance alight an...

Page 24: ...he rear base coal in the burner compartment behind the front coal Its rear face should touch the rear ceramic wall See figure 38 12 4 The ceramic side walls are marked at the rear bottom corners L Lef...

Page 25: ...12 5 2Place two of the remaining coals in the two outer valleys of the front coal One each side of the large coals See figure 41 Place the left side coal so that the customer will be able to see the p...

Page 26: ...t with sufficient gas for ignition 13 1 7When the burner is operating properly partially depress the knob and gradually turn it anti clockwise The burner flames should gradually increase until the kno...

Page 27: ...r of the cause of failure 13 2 6If any other non sealed gas appliances are installed in the room or connecting rooms check to ensure that there is no spillage from these appliances when Model 517 is o...

Page 28: ...the users guide Mention that in windy weather or when the mains voltage is low a slight click may be heard due to the fan control system switching between its normal and boost speeds Advise that if t...

Page 29: ...the gaps between the coals causing an imperfect flame Check that soot or debris is not impairing the electrode spark or pilot burner Check that soot or debris is not blocking any of the slots in the...

Page 30: ...oid straining the pipework and disconnect the appliance from the elbow 15 3 4 Detach the burner unit from the convection box by removing 2 screws see figure 47 Carefully lift the burner unit forward m...

Page 31: ...he Main Burner Elbow Injector 15 7 1 Detach the burner unit from the convection box as section 15 4 15 7 2 Disconnect the main burner pipe from the elbow injector If necessary loosen the pipe at the g...

Page 32: ...connected 15 11 To Remove the Air Pressure Switch 15 11 1 To gain access see section 15 9 15 11 2 Detach the pressure switch from the control bracket by removing two screws nuts washers see figure 55...

Page 33: ...unit For Natural Gas Appliances 1 545949 Pilot unit For Propane Appliances 544929 H Solenoid valve 1 559719 J Burner plaque gasket set For Natural Gas Appliances 1 545989 Burner plaque gasket set For...

Page 34: ...ds Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a Corgi registered company All our ga...

Reviews: