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INSTALLER’S GUIDE

Page 8

3   P R E L I M I N A R Y   C H E C K S

3.1

 

Unpacking

Carefully remove the contents. Take special care in handling the ceramic coals. Take care
not to bend or distort the slide control linkage when handling the burner and convection
box unit.
Check that all the listed parts are present and in good condition.
1  Front Casting Pack
1  Front Fascia
1  Engine Assembly
1  Front Burner Trim
1  Rear Ceramic Support
1  Olive and Nut

3  Self Adhesive Foam

Seals

2  Tension Cables
2  Cable adjusters
2  Eye bolts
2  Fibre Rawlplugs

1  Aluminium Sealing

Tape

2  Self tapping screws
1  9v (PP3) Battery
1  Literature Pack

3.2

 

Check Ignition Spark

Before attempting to install, it is worth checking that the
electronic ignition system performs satisfactorily.

3.2.1

Fit the battery to the ignition block located below the

burner tray at the left side. See figure 4. The positive terminal
(+) is to the right as you insert.

3.2.2

Depress the slider as far as it will go.

 

This

should close the ignition circuit. Sparks should be seen
tracking from the electrode pin to the thermocouple tip.
See figure 5.
If there are no sparks make the following checks.
a) Check condition of battery and that it is correctly
fitted.
b) Check spark gap between electrode wire and
thermocouple tip. See figure 6.
c) If a & b are satisfactory, check the ignition circuit and
components - see the servicing section in this manual.

3.3

 

Check The Fireplace

The fireplace must comply with all the requirements of section 2.
The fireplace floor should be reasonably flat to ensure that the
convection box can be installed without it rocking and so that a
good seal can be made at the bottom front of the box. The front
face of the fireplace should be reasonably flat over the area
covered by the convection box top and side flange seals to
ensure good sealing. These faces should be made good if
necessary. If the appliance is to be fitted against a wall with

Fig. 6 Pilot ignition
system

Fig. 5 Slider control

Fig. 4 Battery Fitting

Summary of Contents for COALFLAME BR627

Page 1: ...E REPUBLIC OF IRELAND IE ONLY We trust that this Installer Guide gives sufficient details to enable the appliance to be installed and maintained satisfactorily However if further information is requir...

Page 2: ...The Highest Standards Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a CORGI registere...

Page 3: ...itting 14 7 CERAMIC COALS INSTALLATION 15 8 FULL OPERATING CHECKS 16 8 1 Check the control 16 8 2 Check For Spillage 17 9 FINAL REVIEW 18 10 SERVICING PARTS REPLACEMENT 19 10 1 To remove the ignition...

Page 4: ...dous waste and may be disposed of at a tipping site licensed for the disposal of industrial waste Protective clothing is not required when handling these articles but we recommend you follow the norma...

Page 5: ...t editions of the following British Standards BS 715 Metal flue pipes etc BS 1251 Open fireplace components BS 1289 Part 1 Precast concrete flues BS EN 1806 Clay flue blocks BS 4543 Part 2 Chimney lin...

Page 6: ...ied this appliance can be installed in the following situations 2 10 1 A masonry chimney with a minimum diameter of 175mm free from obstruction Note the flat surface area requirement Figure 1a A mason...

Page 7: ...the appliance is to be fitted against a wall with combustible cladding the cladding must be removed from the area covered by the appliance outer surround We suggest that the actual surround is used a...

Page 8: ...e right as you insert 3 2 2 Depress the slider as far as it will go This should close the ignition circuit Sparks should be seen tracking from the electrode pin to the thermocouple tip See figure 5 If...

Page 9: ...I A N C E F O R I N S T A L L A T I O N 4 1 Gas Supply Connection 8mm Bundy or semi rigid tubing must be used to connect the appliance to the gas supply Centre the appliance in the fireplace opening t...

Page 10: ...ure that all joints are butted together to prevent air gaps 5 I N S T A L L A T I O N T O F I R E P L A C E 5 1 Cables and eyebolts are supplied for the retention of the appliance Ensure that the inte...

Page 11: ...near the bottom front sides of the convection box See figure 10 5 7 Place the convection box fully back into the fireplace opening so that it is sealed against the fireplace front surround 5 8 Fit a...

Page 12: ...shaped bracket which projects up from the fire case base and that the fixing screw is refitted See figure 11A 6 1 2 Reconnect the slider control linkage firmly to the burner control pivot with the sh...

Page 13: ...ner compartment with sufficient gas for ignition 6 2 3 When the burner is operating properly gradually slide the control knob upwards The burner flames should gradually increase until the knob is near...

Page 14: ...See figure 13 6 5 Fascia Fitting Coalflame The fascia has four magnetic discs which hold it in place against the convection box front Make sure that the fascia is aligned correctly See figure 14 Limou...

Page 15: ...n the centre of the front base coal Make sure that it bridges the space between the front and rear base coals See figure 17 7 4 Place two coals each side of the centre loose coal Make sure that they b...

Page 16: ...s position to ignite the pilot The burner should ignite at its lowest setting within 4 seconds of the pilot igniting Keep at this position for a further 10 seconds to allow the pilot flame to stabilis...

Page 17: ...alight at the maximum setting for a further ten minutes and then repeat the test If smoke is still not drawn into the appliance inspect the sealing to the fireplace surround If smoke is still not draw...

Page 18: ...with the appliance and that any replacements must only be the authorised spares Warn that ignoring this advice could cause incomplete clearance of the products of combustion with consequent health ha...

Page 19: ...re not broken up but are sealed within a heavy duty polythene bag clearly labelled as RCF waste This is not classified as hazardous waste and may be disposed of at a tipping site licensed for the disp...

Page 20: ...trode 10 2 To remove the gas shut off microswitch See figures 24 25 26 The gas shut off microswitch is stamped V4NT9C2YCGPX or V4NT9C2YCAUX 10 2 1 Remove the ash pan casting and bottom front casting 1...

Page 21: ...er Make sure that the tab at the right side of the battery box is in front of the L shaped bracket which projects up from the fire case base See figure 29 10 5 To remove the electronic ignition genera...

Page 22: ...Detach the electrode lead from the underside of the electrode tab 10 7 5 Remove the first screw securing the dust cage to the pilot unit burner Carefully remove the dust cage and place aside See figur...

Page 23: ...fter the pivot bracket has actuated the ignition microswitch but before it has pushed the microswitch leaf against the microswitch body When refitting the thermocouple and interrupter block make sure...

Page 24: ...urner injector See figure 34 10 10 1 Remove the burner unit See section 10 4 10 10 2 Disconnect the main burner pipe from the injector at the venturi end If necessary loosen the pipe at the flow rate...

Page 25: ...of the combination plaque is between the two plaques If there is any play between the plaques and the end retaining flanges push the plaques firmly to the left squeezing the centre section of the com...

Page 26: ...t off microswitch 1 540969 F Pilot unit For Natural Gas Appliances 1 540979 Pilot unit For Propane Gas Appliances 544929 G Injector Bray cat 31 size 440 For Natural Gas Appliances 1 569539 Injector Br...

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