Valor COALFLAME BR627 Installer'S Manual Download Page 23

INSTALLER’S GUIDE

Page 23

10.8

 

 

To remove the shut-off tap

See figure 32.

10.8.1

Remove the burner unit – See

section 10.4

10.8.2

Turn the burner unit upside down.

Detach the thermocouple and interrupter
block from the tap - See sections 10.6.2 to
10.6.4.

10.8.3

Detach the pilot pipe from the tap.

10.8.4

Detach the inlet pipe.

10.8.5

Remove the hexagonal nut securing

the tap to the mounting bracket.

10.8.6

Detach the elbow by unfastening

the hexagonal nut connecting it to the flow
rate controller. Lift the tap (complete with elbow) clear

10.8.7

Loosen the hexagonal locknut securing the elbow to the tap. Remove the elbow by

rotating it.

10.8.8

If fitting a new tap, remove the hexagonal nut at the mounting bracket end of the

old tap and fit to the replacement tap. Refit in the reverse order. When refitting, make sure
that the tap spindle is in the correct relationship relative to the control pivot bracket. Rotate
the pivot bracket fully clockwise. The tap spindle should “bottom out” (i.e. the tap should
be fully open) after the pivot bracket has actuated the ignition microswitch but before it
has pushed the microswitch leaf against the microswitch body.
When refitting the thermocouple and interrupter block, make sure that the microswitch
wires are properly secured to give a good electrical contact.
When refitting the burner unit, make sure that the tab at the right side of the battery box is
in front of the “L” shaped bracket which projects up from the fire case base. See figure 29.

10.9

 

 

To remove the gas flow rate controller

See figure 33.

10.9.1

Remove the burner unit – See section 10.4

10.9.2

Detach the microswitch cover - See section 10.1.2.

10.9.3

Detach the shut-off tap as detailed in sections 10.8.2 to 10.8.6

10.9.4

Detach the burner pipe from the controller. Support the controller while detaching

to prevent excessive strain.

10.9.5

Remove the nut and washer securing the control pivot bracket to the controller at

the front. Support the pivot bracket while removing the nut to prevent possible damage to
the microswitch.

10.9.6

Remove the hexagonal bolt securing the control pivot bracket to the controller at

the rear.

10.9.7

Detach the control pivot bracket.

   

 Fig. 32 Shut-off tap (viewed from rear with 

  burner turned over)

Summary of Contents for COALFLAME BR627

Page 1: ...E REPUBLIC OF IRELAND IE ONLY We trust that this Installer Guide gives sufficient details to enable the appliance to be installed and maintained satisfactorily However if further information is requir...

Page 2: ...The Highest Standards Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a CORGI registere...

Page 3: ...itting 14 7 CERAMIC COALS INSTALLATION 15 8 FULL OPERATING CHECKS 16 8 1 Check the control 16 8 2 Check For Spillage 17 9 FINAL REVIEW 18 10 SERVICING PARTS REPLACEMENT 19 10 1 To remove the ignition...

Page 4: ...dous waste and may be disposed of at a tipping site licensed for the disposal of industrial waste Protective clothing is not required when handling these articles but we recommend you follow the norma...

Page 5: ...t editions of the following British Standards BS 715 Metal flue pipes etc BS 1251 Open fireplace components BS 1289 Part 1 Precast concrete flues BS EN 1806 Clay flue blocks BS 4543 Part 2 Chimney lin...

Page 6: ...ied this appliance can be installed in the following situations 2 10 1 A masonry chimney with a minimum diameter of 175mm free from obstruction Note the flat surface area requirement Figure 1a A mason...

Page 7: ...the appliance is to be fitted against a wall with combustible cladding the cladding must be removed from the area covered by the appliance outer surround We suggest that the actual surround is used a...

Page 8: ...e right as you insert 3 2 2 Depress the slider as far as it will go This should close the ignition circuit Sparks should be seen tracking from the electrode pin to the thermocouple tip See figure 5 If...

Page 9: ...I A N C E F O R I N S T A L L A T I O N 4 1 Gas Supply Connection 8mm Bundy or semi rigid tubing must be used to connect the appliance to the gas supply Centre the appliance in the fireplace opening t...

Page 10: ...ure that all joints are butted together to prevent air gaps 5 I N S T A L L A T I O N T O F I R E P L A C E 5 1 Cables and eyebolts are supplied for the retention of the appliance Ensure that the inte...

Page 11: ...near the bottom front sides of the convection box See figure 10 5 7 Place the convection box fully back into the fireplace opening so that it is sealed against the fireplace front surround 5 8 Fit a...

Page 12: ...shaped bracket which projects up from the fire case base and that the fixing screw is refitted See figure 11A 6 1 2 Reconnect the slider control linkage firmly to the burner control pivot with the sh...

Page 13: ...ner compartment with sufficient gas for ignition 6 2 3 When the burner is operating properly gradually slide the control knob upwards The burner flames should gradually increase until the knob is near...

Page 14: ...See figure 13 6 5 Fascia Fitting Coalflame The fascia has four magnetic discs which hold it in place against the convection box front Make sure that the fascia is aligned correctly See figure 14 Limou...

Page 15: ...n the centre of the front base coal Make sure that it bridges the space between the front and rear base coals See figure 17 7 4 Place two coals each side of the centre loose coal Make sure that they b...

Page 16: ...s position to ignite the pilot The burner should ignite at its lowest setting within 4 seconds of the pilot igniting Keep at this position for a further 10 seconds to allow the pilot flame to stabilis...

Page 17: ...alight at the maximum setting for a further ten minutes and then repeat the test If smoke is still not drawn into the appliance inspect the sealing to the fireplace surround If smoke is still not draw...

Page 18: ...with the appliance and that any replacements must only be the authorised spares Warn that ignoring this advice could cause incomplete clearance of the products of combustion with consequent health ha...

Page 19: ...re not broken up but are sealed within a heavy duty polythene bag clearly labelled as RCF waste This is not classified as hazardous waste and may be disposed of at a tipping site licensed for the disp...

Page 20: ...trode 10 2 To remove the gas shut off microswitch See figures 24 25 26 The gas shut off microswitch is stamped V4NT9C2YCGPX or V4NT9C2YCAUX 10 2 1 Remove the ash pan casting and bottom front casting 1...

Page 21: ...er Make sure that the tab at the right side of the battery box is in front of the L shaped bracket which projects up from the fire case base See figure 29 10 5 To remove the electronic ignition genera...

Page 22: ...Detach the electrode lead from the underside of the electrode tab 10 7 5 Remove the first screw securing the dust cage to the pilot unit burner Carefully remove the dust cage and place aside See figur...

Page 23: ...fter the pivot bracket has actuated the ignition microswitch but before it has pushed the microswitch leaf against the microswitch body When refitting the thermocouple and interrupter block make sure...

Page 24: ...urner injector See figure 34 10 10 1 Remove the burner unit See section 10 4 10 10 2 Disconnect the main burner pipe from the injector at the venturi end If necessary loosen the pipe at the flow rate...

Page 25: ...of the combination plaque is between the two plaques If there is any play between the plaques and the end retaining flanges push the plaques firmly to the left squeezing the centre section of the com...

Page 26: ...t off microswitch 1 540969 F Pilot unit For Natural Gas Appliances 1 540979 Pilot unit For Propane Gas Appliances 544929 G Injector Bray cat 31 size 440 For Natural Gas Appliances 1 569539 Injector Br...

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