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Valor Adorn 640, Installer'S Manual, Page: 15 / 53

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Valor Adorn 640 Installer'S Manual Download Page 15

INSTALLER’S GUIDE

Page 15

4

Eyebolts

1

Rubber grommet

1

 

Knurled shouldered screw for control linkage fixing

2

 

Machine screws.

1

PP3 Battery

1

 

Smoke match tube

2

 

Fireback spacing brackets

1

 

Rear Ceramic wall support bracket

1

Length of self adhesive foam seal

1

 

Literature pack

Section 2 - “Adorn” Fire Front contains:
1

Fire front surround with sliding control

1

Bottom front cover casting

1

Canopy Shield

3

Tapping screws for canopy shield

2

 

Machine screws for front surround fixing

2

Washers for front surround fixing

or
Section 2 - “Visage” Fire Front contains:
2

 

Surround Securing Brackets.

1

Fire front surround with sliding control

1

Fire front casting

1

Bottom front cover casting

1

Canopy shield

3

Tapping screws for canopy shield

4

Machine screws for front surround & securing brackets

or
Section 2 - “Icon” Fire Front contains:
1

Fire front surround with sliding control

1

Bottom front cover

1

Top shield

3

Tapping screws for top shield

2

Machine screws for front surround fixing

2

Knurled screws for bottom front cover fixing

Carefully remove all the contents. Take special care in handling the ceramic walls and
the coals. Take care not to bend or distort the slide control linkage when handling the fire
front surround.
Check that all the listed parts are present and in good condition.

Summary of Contents for Adorn 640

Page 1: ...these instructions give sufficient details to enable this appliance to be installed and maintained satisfactorily However if further information is required our Valor Technical Helpline will be pleas...

Page 2: ...hest Standards Valor is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Valor is a CORGI registered compan...

Page 3: ...t the fire If for any reason this weight is considered too heavy then obtain assistance When lifting always keep your back straight Bend your legs and not your back Avoid twisting at the waist It is b...

Page 4: ...4 2 Check For Spillage 39 14 3 Flame Supervision Spillage Monitoring System 39 15 FINAL REVIEW 41 16 SERVICING PARTS REPLACEMENT 42 16 1 Checking the aeration setting of the burner 42 16 2 To Remove t...

Page 5: ...ardous waste and may be disposed of at a tipping site licensed for the disposal of industrial waste Protective clothing is not required when handling these articles but we recommend you follow the nor...

Page 6: ...to recognised standards In the United Kingdom the installation must also be in accordance with All the relevant parts of local regulations All relevant codes of practice The relevant parts of the cur...

Page 7: ...rth should be installed as in figure 1 Icon firefront If when using the Icon firefront a Hearth is not fitted the fire must be installed so that the distance from the base of the fireplace opening in...

Page 8: ...the fireplace opening is greater than the acceptable dimensions given in this guide do not use the back of a fire surround or marble to reduce the opening This may cause cracking of the surround back...

Page 9: ...pt clean prior to installation All flues should be inspected for soundness and freedom from blockages 2 9 If the fireplace opening is an underfloor draught type it must be sealed to stop any draughts...

Page 10: ...INSTALLER S GUIDE Page 10 ADORN MODEL ONLY Graph 1 Combustible shelf clearances for ADORN model only VISAGE AND ICON MODELS ONLY Graph 2 Combustible shelf clearances for VISAGE and ICON models only...

Page 11: ...in any room that contains a bath or shower or where steam is regularly present 2 15 An extractor fan may only be used in the same room as this appliance or in any area from which ventilation for the...

Page 12: ...ombustible material or any other combustible surface which projects beyond the front of the appliance is shown in figure 5 A 10mm access clearance from a non combustible surface is necessary at the le...

Page 13: ...INSTALLER S GUIDE Page 13 ADORN VISAGE Figure 5 Appliance dimensions Continued on next page...

Page 14: ...rictor 2 Screws For Fireback spacing brackets 2 Screws For Rear Ceramic wall support bracket 1 Ceramic back wall 1 Pair of ceramic side walls 1 Left Hand Front coal 1 Right Hand Front coal 1 Main coal...

Page 15: ...Front contains 2 Surround Securing Brackets 1 Fire front surround with sliding control 1 Fire front casting 1 Bottom front cover casting 1 Canopy shield 3 Tapping screws for canopy shield 4 Machine s...

Page 16: ...INSTALLER S GUIDE Page 16 Figure 6 Pack contents...

Page 17: ...fitted against a wall with combustible cladding the cladding must be removed from the area covered by the outer surround The cladding must also not touch the surround See figure 4 We suggest that the...

Page 18: ...0mm layer of mineral wool or equivalent insulation See figure 2 4 2 Fireplace Flue Pull Close all doors and windows in the room in which the appliance is to be installed After confirming with a match...

Page 19: ...see figure 8 The positive terminal is to the bottom as you insert Depress the slider as far as it will go This should close the ignition circuit Sparks should be seen tracking from the electrode pin t...

Page 20: ...box must be kept away from the area which will be taken by the convection box when it is installed See figure 7 Note that the centre of the appliance inlet elbow is 25mm above the fireplace floor The...

Page 21: ...upply pipe is to pass through it 4 The appliance is supplied with two fireback spacers Do not fit the fireback spacers if the fire is to be installed into a precast or clay flue block system as in sec...

Page 22: ...ppliance and is fixed with three screws See figure 14 7 There is a length of self adhesive foam seal supplied with the fire This will need to be fitted to the outer rear edges of the side and top flan...

Page 23: ...rews If necessary make sound with a suitable cement 2 Place the convection box centrally in the fireplace in the position in which it is to be permanently installed If a concealed connection is being...

Page 24: ...should be equidistant each side of the centre line of the fireplace to ensure that the appliance finishes centrally in the opening when tension is applied to the cables 3 Insert a fibre plug into each...

Page 25: ...ing so that it is sealed against the fireplace front surround 8 Drill a hole into the fireplace floor through each of the two holes in the base of the convection box using a no 12 masonry drill See fi...

Page 26: ...push the cable retainers back against the V brackets Again tighten the screws in the retainers and apply tension to the cables by turning the hexagonal adjusters clockwise as far as possible 14 Undern...

Page 27: ...lose the ignition circuit and simultaneously open the gas tap allowing the gas to flow to the pilot Wait a few seconds while the air is purged The electronically generated sparks should light the pilo...

Page 28: ...a pressure gauge at the test point The test point is on the pipe situated below the bottom right corner of the burner unit See figure 25 Check the pressure with the appliance alight and set at maximum...

Page 29: ...flat against the back face of the burner compartment See figure 26 3 Remove four screws from the spillage plate sides See figure 27 4 Remove the spillage plate by lifting it forward 5 Fit the ceramic...

Page 30: ...lly over the retaining brackets on the convection box See figure 28 If the inlet pipe runs along the front of the fireplace the bottom of the casting will have to be swung forwards to clear the pipe w...

Page 31: ...ackets See figure 32 Swing the bottom control linking bar towards the centre of the fire to clear the right side of the surround Fix the bottom of the surround unit to the convection box with two scre...

Page 32: ...rackets See figure 35 Installer Note that the small round holes in the burner plaques that will be covered by the base coal are not gas burner ports They are simply a consequence of the plaque manufac...

Page 33: ...t 90 to the rear of the firebox 7 Hold coal A upright with the arrow pointing to the top Locate coal A as shown in figure 37 8 Locate coals B to E so that they are firmly seated in the valleys in the...

Page 34: ...Hold coal E upright with the arrow pointing to the top Locate coal E as shown in figure 41 13 Hold coal F upright with the arrow pointing to the top Locate coal F as shown in figure 42 14 This will c...

Page 35: ...th the arrow pointing to the top Locate coal G as shown in figure 43 17 Hold coal H upright with the arrow pointing to the top Locate coal H as shown in figure 44 18 Hold coal I upright with the arrow...

Page 36: ...l J as shown in figure 46 20 Hold coal K upright with the arrow pointing to the top Locate coal K as shown in figure 47 21 Hold coal L upright with the arrow pointing to the top Locate coal L as shown...

Page 37: ...surround If the screw heads do not project enough or project too far the screws can be adjusted Lower the casting so that it rests on the hearth see figure 49 13 2 2 Place the bottom front cover casti...

Page 38: ...ain in this position to ignite the pilot The burner should ignite at its lowest setting within 4 seconds of the pilot igniting Keep at this position for a further 10 seconds to allow the pilot flame t...

Page 39: ...e fireplace surround If the sealing is satisfactory but the appliance is installed with the flue restrictor see section 7 point 8 remove the restrictor reseal the appliance and retest If smoke is stil...

Page 40: ...n electromagnetic valve shutting off the gas supply through the tap The valve is located in the body of the tap The valve should operate within 60 seconds of the pilot going out If the valve does not...

Page 41: ...als must be added over and above those supplied with the appliance and that any replacements must only be the authorised spares Warn that ignoring this advice could cause incomplete clearance of the p...

Page 42: ...a HEPA filtered vacuum to remove any dust and soot accumulated in and around the fire before and after working on the fire When replacing these articles we recommend that the replaced items are not b...

Page 43: ...the appliance 16 2 To Remove the Ignition Microswitch See figures 54 55 The ignition microswitch is stamped V4NT9C4YC 1 Remove the bottom front cover and the fire front casting 2 Detach the microswitc...

Page 44: ...g 2 Detach the control linking bar from the control pivot bracket by removing the knurled screw which joins the control linking bar to the control pivot unit See figure 58 3 Remove the two screws secu...

Page 45: ...oid straining the pipework and disconnect the appliance from the elbow 4 Detach the burner unit from the convection box by removing two screws See figure 61 5 Replace in the reverse order 16 8 To Remo...

Page 46: ...pter Block See figure 64 1 Remove the bottom front and fire front castings and the front surround See section 16 3 2 Detach the thermocouple from the interrupter block by unscrewing the thermocouple n...

Page 47: ...irst screw securing the dust cage to the pilot unit burner Carefully remove the dust cage and place aside See figure 65 13 Remove the second screw securing the pilot unit to the burner Remove the pilo...

Page 48: ...t end of the old tap and fit to the replacement tap Refit in the reverse order When refitting make sure that the tap spindle is in the correct relationship relative to the control pivot bracket Rotate...

Page 49: ...e front mounting bracket and remove the flow rate controller 10 Refit in the reverse order 16 13To Remove the Main Burner Injector See figure 68 1 Remove the burner unit See section 16 6 2 If lying th...

Page 50: ...the gasket ends inwards to form a dividing gasket between the plaques 8 Place the new left hand plaque in position The left side of the plaque must touch the inside edge of the retaining flange at the...

Page 51: ...f installation instructions remove the screws If the fire retention is as method 2 See section 8 2 of installation instructions slacken the hexagonal adjusters on the cable retainers and unscrew the t...

Page 52: ...INSTALLER S GUIDE Page 52 1 7 S H O R T L I S T O F S P A R E S...

Page 53: ...A249 Pilot unit For Propane Gas Appliances 720A300 G Injector Bray cat 18U size 420 For Natural Gas Appliances 1 720A072 Injector Stereomatic size 170 and carrier For Propane Gas Appliances 3002350 H...

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