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Valco Cincinnati, Inc.

Table of Contents

MS013 - DD-1 Pump Manual (built after 9/06)

Seal Kit (561xx173) for Stainless Steel Check Valves,

Teflon Diaphragms ................................................................ 10-10

Pump Support Equipment ..................................................................... 10-11

Pump Support Equipment Kit (560xx768) ................................ 10-11
Pump Support Equipment Kit (560xx806) ................................ 10-11
Pump Support Equipment Kit - Suction Tube

With Check Valve (561xx078) ............................................... 10-12

Pump Support Equipment Kit - Suction Tube

Without Check Valve (560xx638).......................................... 10-12

Suction Tube Conversion Kits .............................................................. 10-13

Suction Tube Conversion Kit - With Check Valve

(561xx079) .............................................................................. 10-14

Suction Tube Conversion Kit - Without Check Valve

(560xx636) .............................................................................. 10-14

Power Supply Cables ............................................................................ 10-15
Transformer (036xx175) ........................................................................ 10-16
Control Box ............................................................................................ 10-18
Miscellaneous ........................................................................................ 10-18

Section 11 - Warranty .....................................................11-1

General Warranty Information ................................................................. 11-1

Cold Glue Equipment and Electronic Controls .......................... 11-1
Hot-Melt Units, Hoses, Valves, Guns, and Related Equipment . 11-1
DD-1 Pump Exclusions ................................................................ 11-1

Section 12 - Service ...................................................... 12-1

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Summary of Contents for DD-1

Page 1: ... 1 PUMP MANUAL DD 1 PUMP MANUAL DD 1 PUMP MANUAL For Pumps Built after 09 2006 For Pumps Built after 09 2006 For Pumps Built after 09 2006 For Pumps Built after 09 2006 For Pumps Built after 09 2006 Manual Number MS013 Release Date 2 2017 ...

Page 2: ...co Cincinnati Inc 497 Circle Freeway Drive Suite 490 Cincinnati OH 45246 Tel 513 874 6550 Fax 513 874 3612 Email sales valcomelton com Web http www valcocincinnatiinc com Valco Cincinnati Limited Valco Cincinnati Limited Valco Cincinnati Limited Valco Cincinnati Limited Valco Cincinnati Limited Hortonwood 32 Telford TFI 7YN England Tel 44 1952 677911 Fax 44 1952 677945 Email sales valco co uk Web ...

Page 3: ... Telford TF1 7YN England Melton S L U Pol Industrial Agustinos calle G n 34 31160 Orcoye Navarra Spain declares that the product Product Name DD 1 Pump built after 9 2006 complies with the following Council Directives Safety of Machinery 2006 42 EC Low Voltage Equipment 2006 95 EC EMC 2004 108 EC and conforms to the following standards Safety EN60204 1 2006 EN13849 1 Risk EN14121 1 2007 EMC Emissi...

Page 4: ... to Do if Inhalation of Adhesive Fumes Occurs 2 7 What to Do if Adhesive Related Fire or Explosion Occurs 2 8 Hose Safety Information 2 9 Diaphragm Pump Toxic Fluids Safety 2 10 Section 3 Wiring Guidelines 3 1 Routing Low Voltage Leads 3 1 Connecting the Electrical Power 3 1 Section 4 Basic Features 4 1 DD 1 Pump Assembly pumps built after 09 2006 4 1 PCB Assembly 4 2 Light Sequence 4 3 Section 5 ...

Page 5: ...Procedure for Check Valves 7 3 Cleaning the In Line Filter 7 5 Section 8 Troubleshooting 8 1 Section 9 Specifications 9 1 Technical Information Charts 9 1 Specifications 9 1 Flow Rate 9 2 Air Consumption 9 3 Viscosity Correction 9 4 Section 10 Part Number List 10 1 How to Order Parts 10 1 Pump Assemblies 10 2 Pump Kits 10 2 Pump Parts 10 3 24VDC Air Valve Assembly 411xx434 10 6 Diaphragm Shaft Ass...

Page 6: ...12 Pump Support Equipment Kit Suction Tube Without Check Valve 560xx638 10 12 Suction Tube Conversion Kits 10 13 Suction Tube Conversion Kit With Check Valve 561xx079 10 14 Suction Tube Conversion Kit Without Check Valve 560xx636 10 14 Power Supply Cables 10 15 Transformer 036xx175 10 16 Control Box 10 18 Miscellaneous 10 18 Section 11 Warranty 11 1 General Warranty Information 11 1 Cold Glue Equi...

Page 7: ...s from any position at an inlet air pressure sufficient to overcome internal friction and system head pressure Lower temperature operation is also achieved since there is no rapid expansion of drive air inside the pump The 3 way valves exhaust directly to the atmosphere Reversal cannot occur until a switch is tripped Electronic reversal is also fast The speed of reversal and the consistency of vol...

Page 8: ...rnings draw special attention to anything that could injure or kill the reader Both Cautions and Warnings are placed before the step they apply to This symbol represents a Hot Surface Hot Surface Hot Surface Hot Surface Hot Surface This symbol represents a Puncture Risk Puncture Risk Puncture Risk Puncture Risk Puncture Risk It is usually used in regard to nozzle cleaning appliances and other shar...

Page 9: ...ct All Power Unplug Disconnect All Power Sources Sources Sources Sources Sources and to let them de energize before attempting any type of work or maintenance Remember that there can still be energy in equipment cords and wires even when unplugged disconnected This symbol indicates the need to Lock Out All Power Sources Lock Out All Power Sources Lock Out All Power Sources Lock Out All Power Sourc...

Page 10: ... there are regular inspections of equipment and safety devices Have regular safety drills and inspections supervised by the proper authorities Provide all required safety items first aid equipment and training The owner of the equipment is under obligation to make certain that all personnel who will handle install maintain operate fix and work around the equipment are qualified trained and up to d...

Page 11: ... fuses and other power supplies Replace worn cords hoses etc immediately FAILURE TO OBSERVE WARNING MAY RESULT IN DEATH PERSONAL INJURY AND OR EQUIPMENT DAMAGE WARNING WARNING WARNING WARNING WARNING Poor ventilation smoking and open flames can cause overheated hot melt to ignite Adequate ventilation must be provided Smoking should be prohibited in the immediate vicinity of the molten adhesive Ope...

Page 12: ...y still be energized even if unplugged When making adjustments or performing checkout procedures stay clear of any moving mechanical parts and do not touch exposed electrical equipment or electrical connectors OTHERWISE DEATH OR PERSONAL INJURY COULD OCCUR WARNING WARNING WARNING WARNING WARNING Disconnect disable all mechanical and or electrical devices that send activation signals to the gun s v...

Page 13: ...viously mentioned this is not intended to be an exhaustive list follow all instructions and safety precautions for the specific type of equipment involved WARNING WARNING WARNING WARNING WARNING Keep pump cover and electrical enclosures closed except during setup service and checkout procedures OTHERWISE DEATH OR PERSONAL INJURY COULD OCCUR WARNING WARNING WARNING WARNING WARNING People with respi...

Page 14: ... a source of clean cold water be provided near the hot melt work area 2 Cover the affected area with a clean wet compress and call the emergency medical response system such as 911 immediately 3 Watch for and treat the subject for signs of shock while waiting for professional help to arrive What to Do if Contact with Hot Adhesive Occurs If adhesive fumes are inhaled immediately follow these steps ...

Page 15: ...cing may ignite the fume air mixture Shield all electrical equipment from melt fumes to avoid exposed arcing OTHERWISE PERSONAL INJURY OR EQUIPMENT DAMAGE COULD OCCUR WARNING WARNING WARNING WARNING WARNING Do not use a water extinguisher to extinguish the fire OTHERWISE PERSONAL INJURY OR EQUIPMENT DAMAGE COULD OCCUR If the hot melt adhesive ignites promptly perform the following steps 1 Sound a ...

Page 16: ...Do not Do not Do not allow kinks or indentations in the hoses Do Do Do Do Do use a minimum bend radius of 10 inches for a 20 inch diameter coil hose Do not Do not Do not Do not Do not use unapproved hooks to hang hoses Do not Do not Do not Do not Do not wrap hoses over or around objects Do Do Do Do Do use a hose hanging kit P N 781xx827 Do not Do not Do not Do not Do not use the one handed one wre...

Page 17: ...ed WARNING WARNING WARNING WARNING WARNING All diaphragm pumps can experience diaphragm failure If they do the pumped fluid can enter the air chambers and be exhausted through the air valves It is also possible for the compressed air to mix with the pumped fluid and be expelled through the pump discharge line Depending upon the nature of the pumped fluid CATCHING AND CONTROLLING EXHAUSTED FLUIDS A...

Page 18: ...2 mm from high current wires Do not splice or solder leads Trim leads to the required length Leads should be only as long as necessary for installation All wiring should be in conduits or wireways Warning Warning Warning Warning Warning Electrical connections should be made only by experienced service personnel Failure to observe could result in personal injury death or damage to equipment When co...

Page 19: ...TURES SECTION 4 BASIC FEATURES SECTION 4 BASIC FEATURES DD 1 Pump Assembly pumps built after 09 2006 Figure 4 1 DD 1 Pump Assembly built 09 2006 and later Control Box Fluid Filter Assembly DD 1 Pump Air Purge Valve Assembly Filter Bracket Suction Hose Air Filter Regulator Assembly Discharge Hose ...

Page 20: ... circuit board power is supplied This LED will be illuminated if power supply and fuse are operating properly Yellow 3 way LED right This light comes on when the right 3 way air valve is energized Yellow Reed LED right This light comes on when the right reed switch is operating Activated by presence of magnet 1 amp SLO BLO fuse Startup jumper Jumper first and second pins Upon startup left 3 way ac...

Page 21: ...ree way valve is energized and the magnet moves towards the right reed switch The right reed switch senses the magnet and switches power to the left three way air valve The left three way valve is energized and the magnet moves towards the left reed switch The left reed switch senses the magnet and switches power to the right three way air valve Figure 4 3 Light Sequence During the Pump Cycle ...

Page 22: ...1 amp maximum single phase power supply with ground depending on the country where the pump is installed Please see the Parts List for more information The pump can be powered through either a 24 volt remote power supply or through any of the following Valco controls VC350 VC450 VC850 VC9100 VC3500 VC3700 VC350AG MCP 25 MCP 42 MCP 25 MS MCP 12 Modular Control System MCS control MCP 4 Please see th...

Page 23: ...ng runs it is best to position the pump in the middle Use T fittings not L fittings Consult your adhesive supplier for specific information about adhesive compatibility Keep valve outlets plugged except when using the valve to purge the system The pump requires filtered and regulated shop air 100 psi 8 bar maximum Materials required for a central pumping system Stainless steel pipe schedule 40 USA...

Page 24: ...tral Pumping System Continued Figure 5 1 Typical Central Pumping System Lateral Line 1 5 2 38 51 mm Lateral Line 1 5 2 38 51 mm Feed Line 1 5 2 38 51 mm Drop Line 5 75 12 19 mm Purge Valve Drop Line 5 75 12 19 mm Purge Valve Optional Spare Pump 1 2 Reinforced or High Pressure Hose 3 8 Reinforced Hose ...

Page 25: ...ckets and 55 gallon drum covers are available from Valco Cincinnati See the Parts List for more information 2 Install plant air supply to the solenoid valves If the pump is equipped with a Valco Cincinnati air filter regulator the plant air is connected to a quick disconnect fitting in the input port of the regulator A 10 foot air supply hose with disconnect is available see Parts List 3 Install a...

Page 26: ...alco Cincinnati Inc MS013 DD 1 Pump Manual built after 9 06 Section 5 Installation Installing the Pump Continued Figure 5 3 Wall Mounted Pump Installation 55 Gallon Adhesive Drum Wall Mounted Diaphragm Pump ...

Page 27: ...5 6 Valco Cincinnati Inc Section 5 Installation MS013 DD 1 Pump Manual built after 9 06 Installing the Pump Continued Figure 5 4 Drum Mounted Pump Installation ...

Page 28: ... require a suction strainer If the pump is drum mounted the rubber suction hose can be replaced with a drum suction tube kit that is available from Valco Cincinnati see Parts List 3 Connect the discharge hose to the top 1 2 NPT orifice on the rear face of the pump In some cases it will be necessary to connect a line filter air purge valve and shutoff valve before entering the fluid discharge syste...

Page 29: ...utlet pump to connect the fittings and hoses All DD 1 pumps are set up for suction at the bottom ports and for discharge at the top ports front or rear This recirculating setup should draw more fluid into the pump than is discharged See Adjust Reed Switch for Dual Inlet Outlet Pumps in this section for details Figure 5 6 Dual Inlet Outlet Pump Drain Gate 3 4 inch Suction Line Ink Collector Tray 3 ...

Page 30: ...the filter directly onto the input of the regulator assembly This will eliminate the need for a hose between the filter and regulator 2 Connect the applicator supply hose to the output of the fluid pressure regulator 3 Close the small valve on the end of the line It may be necessary to fabricate parent machine mounting brackets for the glue regulator assembly the encoder assembly and the glue filt...

Page 31: ...ition the magnet as close as possible to the control box without touching it The magnet should be vertically centered on the horizontal slot containing the socket head capscrews 2 Remove the cover of the control box 3 Set the air pressure to the pump so that the pump can cycle slowly about 10 psi 1 7 bar 4 Loosen the socket head capscrew that is connected to the left proximity switch see Figure 5 ...

Page 32: ...ead capscrews if necessary 13 Tighten the socket head capscrews The positions of the reed switches and the magnet bracket assembly are critical for proper operation of the pump To adjust the reed switches follow these steps 1 Follow steps 1 12 in the previous procedure Adjusting the Reed Switches Single Inlet Outlet Pumps 2 As you are looking at the pump from the control box side determine which s...

Page 33: ...manently soldered to their connections Figure 5 11 PCB Board Left 3 way Air Valve Connection Air Valve Control Board Assembly Right 3 way Air Valve Connection Power Connection Reed Switch SW1 Adjustment Slide Reed Switch SW2 Adjustment Slide Control Box Assembly When attaching valve wires to the valve connections the connections are interchangeable ...

Page 34: ...e Valves 3 Way Air Valve Right Activated by the left reed switch Moves magnet toward the right reed switch 3 Way Air Valve Left Activated by the right reed switch Moves magnet toward the left reed switch Control Box Assembly Terminal 1 to Item A Terminal 2 to Item B Terminal 3 to Items A and B Figure 5 12 Control Box Assembly ...

Page 35: ... 4 Turn the regulator knob clockwise to slowly increase the air pressure to the desired flow rate For the most efficient operation the air pressure should be adjusted to the lowest cycling rate that does not decrease flow rate This may be the maximum flow rate for your particular service conditions The pump will not be damaged if operated dry or when the pump temporarily stops due to system requir...

Page 36: ...UR To clean the exterior of the pump follow these steps 1 Turn off the main power 2 Using a damp cloth clean the cabinet with a mild soap and water solution Warning Warning Warning Warning Warning There will be a small amount of system fluid remaining in the manifold and fluid chamber This material will be released as the diaphragm assemblies or lower check valves are removed Have rags on hand to ...

Page 37: ...semblies are mounted to the manifold with quick disconnect fittings 3 Remove the magnetic element holder and the chain link shaft coupler 4 Remove the four bolts that pass through the frame lugs at the end of the housing 5 Remove the diaphragm housing from the frame 6 Remove the remaining two bolts in the diaphragm housing 7 Open the housing 8 Remove the diaphragm shaft assembly from the housing D...

Page 38: ...ning Discharge line must be depressurized before removing check balls Otherwise personal injury and damage to equipment may result 1 Follow the shutdown procedure on page 7 1 2 Remove the cap and the cap O ring 3 Using a small screwdriver remove the top and bottom check balls You may also turn the pump on its side and the balls will fall out 4 Replace the old check balls with new ones see Parts Li...

Page 39: ...Cleanup Procedure for Recirculating Ink Pumps Continued Figure 7 2 Typical Pump Recirculating System Dual Inlet Outlet Drain Gate 3 4 inch Suction Line Ink Collector Tray 3 4 inch I D Hose Gravity Feed to Reservoir Figure 7 1 Replace Check Balls and or Corners O ring Cap Check Ball Corner ...

Page 40: ...Remove the filter screen 3 Clean the filter screen with either a mild vinegar and water solution or a propane torch Cleaning the In Line Filter Filter Cap 593xx081 Filter Body 593xx298 Filter Screen 50 mesh 593xx020 O ring 745xx059 Filter Screen 50 mesh 593xx029 Filter Cap Plug Washer 593xx147 Filter Cap Figure 7 3 In Line Filters 1 2 NPT Ports 3 4 NPT Ports Filter Assembly shipped fully assembled...

Page 41: ...e Check plant power supply Replace PC board transformer assembly Check plant power supply Repair or replace service cable Replace line fuses Replace solenoid Test switches Replace if needed 1b Check plant air supply Open master air valve Turn regulator adjusting knob clockwise Check air lines to valves 1c Check strainers and filters Service the suction and discharge lines Service the check valves ...

Page 42: ...uction strainer if used Check installation 3c Shut pump down and service check valves 3d Replace diaphragm if necessary 3e Check all fittings Use pipe sealant to seal fittings 4 Pump speeds up noticeably without a proportionate increase in flow as air pressure is increased 4a The pump may be beginning to cavitate due to excessive restriction in suction lines or insufficient suction line diameter 4...

Page 43: ...Power Requirements With Remote Power Supply Box 036xx175 100 120 VAC 1 amp single phase with ground 100 200 VAC 1 amp single phase with ground 200 240 VAC 1 amp single phase with ground Power Requirements From Valco Control or other power source 24 VDC 1 amp 24 VAC 1 amp Air Requirements Filtered and regulated shop air 100 psi maximum Technical Information Charts Specifications Figure 9 1 DD 1 Inl...

Page 44: ... use 80 psi located on the Supply Air Pressure curve 3 Project a horizontal line from 50 psi on the Discharge Pressure axis to the 80 psi Supply Air Pressure curve 4 Project a line downward from this intersection until it intersects the GPM axis The flow rate is found at this intersection as 2 1 gallons minute or 7 9 liters minute 5 Go to the Viscosity Correction Chart in this section to correct t...

Page 45: ...low Rate subsection project a horizontal line from 50 psi on the Discharge Pressure axis to the 80 psi Supply Air Pressure curve 2 Project a vertical line downward from this intersection until it intersects the SCFM axis 3 Read the air consumption from the SCFM axis 3 25 standard cubic feet minute or 1 5 liters second AIR CONSUMPTION DISCHARGE PRESSURE PSI BAR SCFM LITERS SEC SUPPLY AIR PRESSURE P...

Page 46: ...ertical line upward until it intersects the curve 3 Project a horizontal line from this intersection to the Capacity axis 4 Read the percent of flow reduction off of the Capacity axis 50 5 In the example used the flow would be corrected from 2 1 gallons minute 8 1 liters minute to 1 05 gallons minute 4 05 liters minute 5 0 0 0 1 0 0 0 1 5 0 0 2 0 0 0 2 5 0 0 1 0 0 2 0 0 3 0 0 4 0 0 0 20 40 60 80 1...

Page 47: ...lco Cincinnati Limited Valco Cincinnati Limited Valco Cincinnati Limited Hortonwood 32 Telford TFI 7YN England Tel 44 1952 677911 Fax 44 1952 677945 Email sales valco co uk Web http www valco co uk Valco Cincinnati GmbH Valco Cincinnati GmbH Valco Cincinnati GmbH Valco Cincinnati GmbH Valco Cincinnati GmbH Bonnerstrasse 349 40589 Dusseldorf Benrath Germany Tel 49 211 984 798 0 Fax 49 211 984 798 2...

Page 48: ...030xx738 562xx031 DD 1 ink pump assembly Teflon diaphragm Teflon check valves dual outlet 562xx053 DD 1 transformer assembly 036xx175 Cable assembly extension 15 ft 030xx594 562xx032 DD 1 glue pump Teflon diaphragms and check valves single inlet single outlet 562xx050 Cable assembly valve 33 ft 030xx738 562xx033 DD 1 pump assembly Teflon diaphragms and check valves single inlet single outlet 562xx...

Page 49: ...10 3 Valco Cincinnati Inc MS013 DD 1 Pump Manual built after 9 06 Section 10 Part Number List Pump Parts 562xx050 dwg ...

Page 50: ...PIPE PLUG 797XX038 3 15 SCREW 798XX629 4 17 BUSHING 797XX045 2 18 RETAINING RING 793XX058 2 19 SEAL 745XX820 2 20 SHAFT 791XX045 2 21 BASE MOUNTING DD 1 PUMP 561XX161 1 22 O RING 745XX035 4 25 MALE CONNECTOR 799XX661 2 26 CHAMBER AIR DD 1 PUMP 561XX163 2 27 CHAMBER FLUID DD 1 PUMP 561XX164 2 28 O RING 745XX099 4 29 BALL TEFLON FOR 562XX050 562XX052 562XX053 560XX410 4 BALL S S FOR 562XX051 560XX96...

Page 51: ...750XX001 2 45 STREET ELBOW 797XX005 2 48 SCREW 798XX085 2 50 MAGNET HOLDER ASSY 560XX761 1 56 CONTROL BOX DD 1 24VDC AC 098XX087 1 57 PLUG 799XX850 4 58 HEX NIPPLE 797XX080 1 59 FITTING TUBE 799XX616 1 60 MANUAL DD 1 PUMPS ON CD MS013CD 1 61 FITTING ELBOW ADAPTER 799XX640 2 62 DIAPHRAGM PLATE 560XX556 2 63 DIAPHRAGM FOR 562XX050 562XX051 562XX053 560XX625 2 DIAPHRAGM FOR 562XX052 560XX425 2 64 DIA...

Page 52: ... Input Push insulation tubing over the wires and up to the rubber grommet inside the valves s housing Strip the end of each wire 0 16 4 mm from the end and solder Do not solder the wires together Item Number Part Number Description 1 755xx029 Tubing 2 066xx003 Cord grip 3 411xx066 Air valve 4 not shown 781xx035 Label Caution 5 094xx004 Tubing ...

Page 53: ...PDM Stainless Steel 560xx633 Item Number Part Number Description 1 791xx045 Shaft 2 560xx556 Diaphragm plate 3 560xx625 Diaphragm 4 560xx555 Diaphragm plate 5 798xx919 Diaphragm retainer screw Item Number Part Number Description 1 791xx045 Shaft 2 560xx556 Diaphragm plate 3 560xx425 Diaphragm 4 560xx555 Diaphragm plate 5 798xx919 Diaphragm retainer screw ...

Page 54: ...ton for end cap 4 745xx035 O ring Viton for manifold connector pipe seal 4 745xx082 O ring Viton for manifold diaphragm chamber seal 4 Part Number Description Quantity 745xx820 Shaft seal Viton 2 793xx058 Retaining ring shaft seal 2 560xx625 Diaphragm Teflon 2 746xx196 O ring EPDM for diaphragm chamber 4 560xx410 Teflon ball 4 745xx142 O ring EPDM for end cap 4 745xx335 O ring EPDM for manifold co...

Page 55: ... Viton for end cap 4 745xx082 O ring Viton for manifold diaphragm chamber seal 4 745xx035 O ring Viton for manifold connector pipe seal 4 411xx066 Solenoid valve 1 085xx255 Fuse pack of 5 1 Seal Kit 561xx172 for Teflon Check Valves Seal Kit 561xx172 is used to rebuild pumps 562xx050 and 562xx053 Part Number Description Quantity 745xx820 Shaft seal Viton 2 793xx058 Retaining ring shaft seal 2 560xx...

Page 56: ...for diaphragm chamber 4 560xx961 Stainless steel ball 4 745xx319 O ring Viton for end cap 4 745xx082 O ring Viton for manifold diaphragm chamber seal 4 745xx035 O ring Viton for manifold connector pipe seal 4 Seal Kit 561xx202 for Stainless Steel Check Valve for Pumps used with Ethyl Acetate Part Number Description Quantity 745xx820 Seal 2 793xx058 Retaining ring 2 560xx625 Diaphragm 2 746xx196 O ...

Page 57: ... assembly 1 703xx334 Ball valve 1 755xx012 Input air hose 1 799xx104 inch x NPT swivel fitting 2 755xx522 Tubing PVC 120 795xx883 Clamp 2 797xx054 Bushing M F x 2 797xx821 Adapter barb NPT x inch 2 Pump Support Equipment Kit 560xx806 Part Number Description Quantity 755xx012 Input air hose 1 755xx234 Hose 10 ft 3 m 1 799xx104 NPT fittings 2 594xx113 Air regulator assembly 1 703xx334 Ball Valve for...

Page 58: ... Part Number Description Quantity 794xx538 Tube support bushing 1 794xx536 Bushing 2 NPT x 1 NPT 1 797xx821 Adapter barb NPT x NPT 2 795xx883 Clamp 2 755xx522 Tubing PVC 21 5 561xx075 Suction tube drum mount with check valve 1 Part Number Description Quantity 794xx538 Tube support bushing 1 794xx536 Bushing 2 NPT x 1 NPT 1 797xx821 Adapter barb NPT x NPT 2 795xx883 Clamp 2 755xx522 Tubing PVC 21 5...

Page 59: ...10 13 Valco Cincinnati Inc MS013 DD 1 Pump Manual built after 9 06 Section 10 Part Number List Suction Tube Conversion Kits 560xx636 ...

Page 60: ... Conversion Kit With Check Valve 561xx079 Part Number Description Quantity 794xx538 Tube support bushing 1 794xx536 Bushing 2 NPT x 1 NPT 1 560xx075 Drum tube assembly with check valve 1 794xx038 Plug not shown 1 Part Number Description Quantity 794xx538 Tube support bushing 1 794xx536 Bushing 2 NPT x 1 NPT 1 560xx838 Drum tube assembly 1 794xx038 Plug not shown 1 ...

Page 61: ...onnector both ends 030xx604 20 foot 6 0 m field wireable 030xx604 20 foot 6 0 m connector cable field wireable 030xx596 33 foot 10 0 m connector cable field wireable 030xx738 33 foot 10 0 m connector cable M12 5 pin connector both ends STANDARD CABLE 030xx739 50 foot 15 0 m connector cable M12 5 pin connector both ends 030xx740 66 foot 120 0 m connector cable M12 5 pin connector both ends ...

Page 62: ...10 16 Valco Cincinnati Inc Section 10 Part Number List MS013 DD 1 Pump Manual built after 9 06 Transformer 036xx175 ...

Page 63: ...l 24v 550XX089 1 5 Sphs 8 32 X 3 8 798XX460 2 8 Cord Grip 4 8mm Gray 066XX141 1 10 Cable Assy M12 Female 0 5m 030XX629 1 11 Power Entry Module 086XX055 1 12 Cable Assy 4 Wire Corcom 030XX425 1 14 Fuse 1 Amp Slo Blo 085XX001 1 15 Bracket Transf 581XX389 1 16 Shcs 8 32 X 3 8 Ss 798XX029 4 22 Flat Washer 4 Zinc 798XX750 4 23 Lock Washer 4 Zinc 798XX727 4 24 Phms M3 X 8 Zinc 784XX259 4 25 Install Kit ...

Page 64: ...7 Reed control box 24VDC Miscellaneous Part Number Description 560xx588 Drum cover for 55 gallon drum 558xx855 Pail lid for DD 1 pump with LLD 560xx813 Pail lid for DD 1 pump 560xx589 Wall mount bracket 594xx113 Air filter for DD 1 pump 0 160 psi 1 outlet 036xx175 Remote transformer optional 755xx012 10 ft air supply hose with disconnect ...

Page 65: ...use of Valco Cincinnati products This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to Valco Cincinnati Inc for examination and verification If claimed defect is verified repairs or replacements will be made F O B Cincinnati Ohio U S A or ex works Telford U K If the inspection of the equipment does not not not not not disclose any defect of workmanship or...

Page 66: ...sentative visit your facility Any charges for a service call will be quoted at that time Any part that fails during the warranty period shall be returned prepaid to Valco Cincinnati Inc by the customer for disposition Upon request Valco personnel are available to repair or replace such parts at the customer s facility Charges for this service include travel time and expenses If an equipment proble...

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