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vacon nx

ac drives

optcp

profinet option board

user manual

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Summary of Contents for NX OPTCP

Page 1: ...vacon nx ac drives optcp profinet option board user manual ...

Page 2: ... 7 3 Installation 8 3 1 Installing the Ethernet Option Board in a Vacon NX Unit 8 3 2 NCDrive 10 3 3 IP Tool NCIPConfig 10 3 4 Example with Siemens PLC 14 4 Commissioning 23 4 1 Expander board menu M7 23 4 2 Profinet parameters 23 4 3 IP Address 23 4 4 Start up test 24 5 Profinet IO 25 5 1 Vendor profile 25 5 2 Bypass profile 30 5 3 Profidrive profile 31 5 4 Parameter channel 35 5 5 Parameter data...

Page 3: ... as all units connected to the net work are given the same network portion of the address For more information about IP addresses contact your Network Administrator Overlapping IP addresses cause conflicts between appliances For more information about setting IP addresses see Section 3 Installation WARNING Internal components and circuit boards are at high potential when the frequency converter is...

Page 4: ...nnector Communications Transfer cable Shielded Twisted Pair STP CAT5e Speed 10 100 Mb Duplex half full Default IP address 192 168 0 10 Protocol Profinet I O Environment Ambient operating temperature 10 C 50 C Storing tempera ture 40 C 70 C Humidity 95 no condensation allowed Altitude Max 1000 m Vibration 0 5 G at 9 200 Hz Safety Fulfils EN50178 standard Table 1 Ethernet board technical data ...

Page 5: ...are is corrupted chapter 3 2 1 NOTE OFF when board is operational H2 Blinking 2 5s ON 2 5s OFF when board is ready for external communication OFF when board is not operational Using the Node Flashing Test function you can determine to which device you are directly con nected For example in Siemens S7 by using the menu command PLC Diagnostics Setting Node Flashing Test you can identify the station ...

Page 6: ...machine to machine Basic features of these two cases are presented in the pictures below 1 Human to machine Graphical User interface relatively slow communication Note NCDrive can be used in NXS and NXP drives via Ethernet In NXL drives this is not possible NCDrive NCIPConfig interface Parameter Slow rate actual Values Trends Fault history Ethernet switch ...

Page 7: ...work with a Shielded Twisted Pair STP CAT 5e cable Use a so called crossover cable if you want to connect the Ethernet option board directly to the master device Use only industrial standard components in the network and avoid complex structures to minimize the length of response time and the amount of incorrect dispatches More information on Ethernet can be found at www odva org PLC or Programmab...

Page 8: ...LATION 3 1 Installing the Ethernet Option Board in a Vacon NX Unit NOTE MAKE SURE THAT THE FREQUENCY CONVERTER IS SWITCHED OFF BEFORE AN OPTION OR FIELDBUS BOARD IS CHANGED OR ADDED A Vacon NX frequency converter B Remove the cable cover C Open the cover of the control unit ...

Page 9: ...Net option board in slot D or E on the control board of the frequency converter Make sure that the grounding plate see below fits tightly in the clamp E Make a sufficiently wide opening for your cable by cutting the grid as wide as necessary F Close the cover of the control unit and the cable cover ...

Page 10: ... connection and the NCIPConfig tool installed to set the Ethernet board s IP addresses To install the NCIPConfig tool start the installation program from CD or download it from www vacon com website After starting the installation program follow the on screen instructions Once the program is installed successfully you can launch it by selecting it in the Windows Start menu Follow these instruction...

Page 11: ... a z and 0 9 symbols can be used in the drive name no special characters or Scandinavian letters ä ö etc The drive name can be freely formed using the allowed characters 3 3 1 Update OPTCP Option Board program with the NCIPConfig Tool In some cases it may be necessary to update the option board s firmware Differing from other Vacon option boards the Ethernet option board s firmware is updated with...

Page 12: ...Do not do a power up cycle after downloading the option board software or installing a new option board to the drive within 1 minute This may cause the option board to go to Safe Mode This situa tion can only be solved by re downloading the software The Safe Mode triggers a fault code F54 The Board slot error F54 may also appear due to a faulty board a temporary malfunction of the board or disturb...

Page 13: ...on 1 6 In the tree view expand the folders until you reach the board parameters Slowly double click the parameter Comm Time out in figure below and enter new value New parameter values are auto matically sent to the option board after the modification is complete NOTE If the fieldbus cable is broken at the Ethernet board end or removed a fieldbus error is im mediately generated ...

Page 14: ...14 vacon Installation Tel 358 0 201 2121 Fax 358 0 201 212 205 2 3 4 Example with Siemens PLC 1 Create project 2 Insert station ...

Page 15: ...Installation vacon 15 24 hour support 358 0 40 837 1150 Email fieldbus vacon com 1 3 Double click hardware to open HW config window 4 Insert rail ...

Page 16: ...16 vacon Installation Tel 358 0 201 2121 Fax 358 0 201 212 205 2 5 Insert power supply 6 Insert CPU ...

Page 17: ...Installation vacon 17 24 hour support 358 0 40 837 1150 Email fieldbus vacon com 1 7 Change IP address and select subnet by clicking New 8 Click OK ...

Page 18: ...18 vacon Installation Tel 358 0 201 2121 Fax 358 0 201 212 205 2 9 Click OK 10 Now configuration should look like this ...

Page 19: ...Installation vacon 19 24 hour support 358 0 40 837 1150 Email fieldbus vacon com 1 11 Drag and drop OPTCP to Profinet IO system 12 Select communication profile ...

Page 20: ...20 vacon Installation Tel 358 0 201 2121 Fax 358 0 201 212 205 2 13 Change Optioncard properties ...

Page 21: ...Installation vacon 21 24 hour support 358 0 40 837 1150 Email fieldbus vacon com 1 14 Verify Device Name 15 Close window ...

Page 22: ...22 vacon Installation Tel 358 0 201 2121 Fax 358 0 201 212 205 2 16 Change IO cycle to 16 ms minimum or greater ...

Page 23: ... group in the Ethernet board case Parameters A further press on the Menu button right takes you to Parameter group 4 2 Profinet parameters Name Default Range Description 1 Comm Timeout 10 0 255 s 2 IP Part 1 192 1 223 IP Address Part 1 3 IP Part 2 168 0 255 IP Address Part 2 4 IP Part 3 0 0 255 IP Address Part 3 5 IP Part 4 10 0 255 IP Address Part 4 6 SubNet Part 1 255 0 255 Subnet Mask Part 1 7 ...

Page 24: ... meters can also be saved to the keypad using the NCIPConfig tool or the NCDrive 4 4 Start up test In the AC drive application Choose Fieldbus Bus Comm as the active control place see Vacon NX User s Manual Chapter 7 3 3 In the Master software 1 Set Control Word value to 0hex 2 Set Control Word value to 47Ehex 3 Set Control Word value to 47Fhex 4 Frequency converter status is RUN 5 Set Reference v...

Page 25: ...buted field devices and time critical applications in switch ed Ethernet communication as well as the integration of component based distributed automation systems for vertical and horizontal integration of networks 5 1 Vendor profile In vendor mode there are three PPO types PPO3 PPO4 PPO6 These PPO types should have same functionality than Vacon NX Profibus In PPO mode control word and status wor...

Page 26: ... following meanings Bit Description Value 0 Value 1 0 STOP 1 by ramp ON 1 1 STOP 2 by coast ON 2 2 STOP 3 by ramp ON 3 3 RUN DISABLE ENABLE 4 No action START 5 No action START 6 No action START 7 No action FAULT RESET 0 1 8 No action No action 9 No action No action 10 Disable fieldbus control Enable fieldbus control 11 Fieldbus DIN1 OFF Fieldbus DIN1 ON 12 Fieldbus DIN2 OFF Fieldbus DIN2 ON 13 Fie...

Page 27: ...Value 0 Value 1 0 Not Ready initial READY 1 1 Not Ready READY 2 2 DISABLE ENABLE 3 NO FAULT FAULT ACTIVE 4 STOP 2 NO STOP 2 5 STOP 3 NO STOP 3 6 START ENABLE START DISABLE 7 No Warning Warning 8 Reference Actual value Reference Actual value 9 Fieldbus control OFF Fieldbus control ON 10 Not used Not used 11 Not used Not used 12 FC stopped Running 13 FC not ready FC ready 14 Not used Not used 15 Not...

Page 28: ...ble control sequence of the frequency converter The state transitions can be generated by using the Control word The Status word indicates the current status of the state machine The modes INIT STOP RUN and FAULT corres pond to the actual mode of the Frequency converter NOTE Always set CW bit0 to 0 after fault reset before proceeding Figure 2 ...

Page 29: ...lue between 10000 10000 In the applica tion the value is scaled in percentage of frequency area between set minimum and maximum fre quency 10000 100 00 Direction reverse 0 0 00 Direction forward 10000 100 00 Direction forward 5 1 6 Process data in ProcessData Master Slave The Master can write max 8 additional setting values to the device with the help of the Process Data How these setting values a...

Page 30: ...e three types Descriptions Byte CW Control Word SW Status Word REF Reference value ACT Actual value PD Process Data 5 2 1 Control Word Bypass profile The meanings of the Control Word bits is application dependent 5 2 2 Status Word Bypass profile The meanings of the Status Word bits are application dependent ...

Page 31: ...l and positioning and it speci fies the basic drive functions while leaving sufficient freedom for application specific expansions and further developments 5 3 1 Application class 1 The Profinet board supports Application Class 1 of the Profidrive profile version 4 1 Application Class 1 defines Standard Telegram 1 The standard telegrams have the following structure I O data num ber 1 2 Setpoint ST...

Page 32: ... word indicates information about the status of the device Also messages are indicated in the Status word The ZSW1 Status word is composed of 16 bits that have the following meanings Bits Description Value 0 Value 1 0 Not ready to switch on Ready to swich on 1 Not ready to operate Ready to operate 2 Operation disabled Operation enabled drive follows set point 3 No fault Fault present 4 Coast stop ...

Page 33: ...ng positive reference The allowed scaling is 10000 10000 In the drive application the value is scaled in percentage of the frequency area between set minimum and maximum frequency 10000 100 00 Direction reverse 0 0 00 Direction forward 10000 100 00 Direction forward 5 3 1 4 NIST_A NIST_A is the actual value from the frequency converter It contains values between 10000 10000 In the application the ...

Page 34: ...it0 True OFF STW1 bit0 False Enable operation Disable operation STW1 bit3 True STW1 bit3 False Coast stop STW1 bit1 False Coast stop OR Quick stop STW1 bit1 False OR bit2 False ON STW1 bit0 True OFF STW1 bit0 False Quick stop STW1 bit2 False Ramp stop Disable operation STW1 bit3 False Standstill detected OR Disable operation STW1 bit3 False Quick stop STW1 bit2 False Quick stop S5 Switching Off ZS...

Page 35: ...rocessing in the Parameter Manager Figure 4 Data flow for Base Mode Parameter Access Parameters are read written with function blocks in Siemens PLC Function block SFB 52 RDREC is for reading and SFB53 WRREC for writing See more detailed information in document Commu nication Function Blocks for PROFIBUS and PROFINET on www profibus com Parameter Access Service Index Base Mode Parameter Global 0xB...

Page 36: ...high limit exceeded 0x03 Faulty subindex 0x04 No array 0x05 Incorrect data type 0x06 Setting not permitted 0x07 Cannot change description 0x09 No description 0x0B No operation priority 0x0F No text array available 0x11 Cannot execute the request Rea son not specified 0x14 Value impermissible 0x15 Response too long 0x16 Parameter address impermissi ble 0x17 Illegal format 0x18 Number of values inco...

Page 37: ... the message 0x01 Request Parame ter 0x02 Change Parameter DO ID Set to 1 0 255 Number of Parameters Specifies the number of parame ters in request 1 38 Attribute Type of object being accessed 0x10 Value Number of Elements Number of array elements or length of string accessed 1 234 Parameter Number Addresses of the accessed PROFI drive parameter 1 65535 0x2711 Access to drive parameters Subindex A...

Page 38: ...0x01 Request OK 0x02 Change OK 0x81 Request Failed 0x82 Change Failed DO ID Mirrored from request Number of Parame ters Number of parameters in response 1 38 Format Data type of response value 0x00 Reserved 0x01 0x36 Data types 0x37 0x3F Reserved 0x40 Zero 0x41 Byte 0x42 Word 0x43 Double word 0x44 Error 0x45 0xFF Reserved Number of Values Number of values in response 1 234 Value Value of request ...

Page 39: ... 05 Request Reference Mirrored 01 Request ID 01 DO ID Mirrored 01 No of parameters Mirrored 42 Format 42 word 01 No of values 0000 Value Request parameter value single Request Header Parameter Address 06 01 01 01 20 01 27 11 00 65 06 Request Reference 01 Request ID 01 DO ID 01 No of parameters 20 Attribute 01 No of elements 2711 Parameter number 0x2711 Request Drive Parameters 0065 Subindex 0x65 I...

Page 40: ... OUT 5 Motor Power 0 1 Process data OUT 6 Motor Voltage V 0 1 V Process data OUT 7 DC link voltage V 1 V Process data OUT 8 Active Fault Code The Multipurpose application has a selector parameter for every Process Data The monitoring val ues and drive parameters can be selected using the ID number see NX All in One Application Ma nual Tables for monitoring values and parameters Default selections ...

Page 41: ...Reference 0 1 Process Data IN2 Free Analogue INPUT 0 01 Process Data IN3 Adjust Input 0 01 PD3 PD8 Not Used PID control and Pump and fan control applications Data Value Unit Scale Reference Speed Reference 0 01 ControlWord Start Stop Command Fault reset Command Process Data IN1 Reference for PID control ler 0 01 Process Data IN2 Actual Value 1 to PID con troller 0 01 Process Data IN3 Actual Value ...

Page 42: ... tion 3 The name of the author may not be used to endorse or promote products derived from this soft ware without specific prior written permission THIS SOFTWARE IS PROVIDED BY THE AUTHOR AS IS AND ANY EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED IN NO EVENT SHALL THE AUTHOR BE LIABLE FOR AN...

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