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TZIDC, TZIDC-200

 | COI/TZIDC/TZIDC-200-EN    3

 

Contents 

1

 

Safety ............................................................................... 5

 

1.1

 

General information and instructions .................... 5

 

1.2

 

Warnings ............................................................. 5

 

1.3

 

Intended use ........................................................ 5

 

1.4

 

Improper use ....................................................... 5

 

1.5

 

Warranty provisions ............................................. 5

 

2

 

Operatio n ......................................................................... 6

 

2.1

 

Safety instru ctions ............................................... 6

 

2.2

 

Parameterization  of the device ............................. 6

 

2.2.1

 

Menu navigation .................................................. 6

 

2.3

 

Menu levels .......................................................... 7

 

2.4

 

Operating modes ................................................. 7

 

2.4.1

 

Operating mode 1.0: Control with adaptation ....... 7

 

2.4.2

 

Operating mode 1.1: Control without adaptation .. 7

 

2.4.3

 

Operating mode 1.2: Manual adjustment in the 
stroke ra nge ........................................................ 8

 

2.4.4

 

Operating mode 1.3: Manual adjustment in the 
sensor range ........................................................ 8

 

2.5

 

Inhibiting operation .............................................. 8

 

3

 

Con

fi

gurat ion ................................................................... 9

 

3.1

 

General information .............................................. 9

 

3.2

 

Example .............................................................. 9

 

3.3

 

HART parameter  description .............................. 10

 

3.4

 

HART parameter over view (graphic) ................... 12

 

3.5

 

Parametergroup 1:  Standard ............................. 12

 

3.5.1

 

ACTUATOR – Actu ator type ............................... 12

 

3.5.2

 

AUTO_ADJ – automatic  adjustment ................... 12

 

3.5.3

 

ADJ_MODE – Automatic adjustment mode ........ 13

 

3.5.4

 

TEST – Te st ....................................................... 14

 

3.5.5

 

FIND_DEV – Find  device .................................... 14

 

3.5.6

 

EXIT – Return to op erating level ......................... 14

 

3.6

 

Parameter group 2:  Setpoint .............................. 15

 

3.6.1

 

MIN_RGE – Setpoint  range min. ........................ 15

 

3.6.2

 

MAX_RGE – Setpoint  range max........................ 15

 

3.6.3

 

CHARACT – Character istic curve ....................... 15

 

3.6.4

 

ACTION – Direction of action (setpoint signal)  ..... 15

 

3.6.5

 

SHUT_CLS – Shut-o

ff

 value 0% ......................... 16

 

3.6.6

 

SHUT-OPN – Shut -o

ff

 value 100%..................... 16

 

3.6.7

 

RAMP UP – Setpoint  ramp (up) .......................... 16

 

3.6.8

 

RAMP DN – Setpoint  ramp (down) ..................... 16

 

3.6.9

 

EXIT – Return to op erating level ......................... 17

 

3.7

 

Parameter group 3:  Operating range .................. 17

 

3.7.1

 

MIN_RGE – Operatin g range min. ...................... 17

 

3.7.2

 

MAX_RGE – Operatin g range ma x. .................... 17

 

3.7.3

 

ZERO_POS – Zero  position ................................ 18

 

3.7.4

 

EXIT – Return to op erating level ......................... 18 

 

3.8

 

Parameter group  4: Messa ges ........................... 18

 

3.8.1

 

TIME_OUT – Dead band time limit  ...................... 18

 

3.8.2

 

POS_SW1 – Switchin g point SW1 ..................... 18

 

3.8.3

 

POS_SW2 – Switchin g point SW2 ..................... 19

 

3.8.4

 

SW1_ACTV – Active  direction SW1 .................... 19

 

3.8.5

 

SW2_ACTV – Active  direction SW2 .................... 19

 

3.8.6

 

EXIT – Return to op erating level.......................... 19

 

3.9

 

Parameter group  5: Alarms ................................ 20

 

3.9.1

 

LEAKAGE – Leakage at actuator  ........................ 20

 

3.9.2

 

SP_RGE – Setpoint  monitoring .......................... 20

 

3.9.3

 

SENS_RGE – Operatin g range exceeded ........... 20

 

3.9.4

 

CTRLER – Contro ller inactive ............................. 20

 

3.9.5

 

TIME_OUT – Dead band time limit  ...................... 20

 

3.9.6

 

STRK_CTR – Moveme nt counter ....................... 20

 

3.9.7

 

TRAVEL – Travel  counter ................................... 21

 

3.9.8

 

EXIT – Return to op erating level.......................... 21

 

3.10

 

Parameter group 6: Ma nual adjustment ............. 21

 

3.10.1

 

MIN_VR – Operatin g range min. ......................... 21

 

3.10.2

 

MAX_VR – Operatin g range ma x. ....................... 22

 

3.10.3

 

ACTUATOR – Actu ator type ............................... 22

 

3.10.4

 

SPRNG_Y2 – Spring  action (Y2) ......................... 22

 

3.10.5

 

DANG_DN – Dead  Angle Close .......................... 23

 

3.10.6

 

DANG_UP – Dead  Angle Open .......................... 23

 

3.10.7

 

BOLT_POS – Actua tor position .......................... 23

 

3.10.8

 

EXIT – Return to op erating level.......................... 23

 

3.11

 

Parameter group 7: Co ntrol parameters ............. 24

 

3.11.1

 

KP UP – KP va lue (up) ....................................... 24

 

3.11.2

 

KP DN – KP value (down)  ................................... 24

 

3.11.3

 

TV UP – TV va lue (up) ........................................ 24

 

3.11.4

 

TV DN – TV va lue (down) ................................... 25

 

3.11.5

 

Y-OFS UP – Y o

ff

set (up)  .................................... 25

 

3.11.6

 

Y-OFS DN – O

ff

s et (down) ................................. 25

 

3.11.7

 

TOL_BAND – Toler ance band ............................ 26

 

3.11.8

 

DEADBAND – Dead band .................................. 26

 

3.11.9

 

DB_APPR – Dead ba nd approach ..................... 26

 

3.11.10

 

DB_CALC – Dead-band determination ............... 26

 

3.11.11

 

LEAK_SEN – Leakage sensitivity ........................ 27

 

3.11.12

 

EXIT – Return to op erating level.......................... 27

 

3.12

 

Parameter group 8:  Analog output ..................... 27

 

3.12.1

 

MIN_RGE – Current  range min. .......................... 27

 

3.12.2

 

MAX_RGE – Current  range max. ........................ 27

 

3.12.3

 

ACTION – Characteris tic curve action ................ 27

 

3.12.4

 

ALARM – Alarm ................................................. 28

 

3.12.5

 

RB_CHAR – Count back characteristic curve ..... 28

 

3.12.6

 

TEST – Te st ....................................................... 28

 

3.12.7

 

ALR_ENAB – Alarm vi a analog ou tput ................ 28

 

3.12.8

 

CLIPPING – Extending the signal output range ... 28

 

3.12.9

 

EXIT – Return to op erating level.......................... 28 

Summary of Contents for TZIDC

Page 1: ...Con guration Parameterization Instruction COI TZIDC TZIDC 200 EN TZIDC TZIDC 200 Digital Positioner Software revision 5 0 VALVE ACCESSORIES CONTROLS...

Page 2: ...ion Additional documentation on TZIDC TZIDC 200 is available to download free of charge at www abb com positioners Alternatively simply scan this code Manufacturer ABB Automation Products GmbH Process...

Page 3: ...es 18 3 8 1 TIME_OUT Dead band time limit 18 3 8 2 POS_SW1 Switchin g point SW1 18 3 8 3 POS_SW2 Switchin g point SW2 19 3 8 4 SW1_ACTV Active direction SW1 19 3 8 5 SW2_ACTV Active direction SW2 19 3...

Page 4: ...lection 30 3 14 2 EXIT Return to op erating level 30 3 15 Parameter group 11 Safe positi on 31 3 15 1 FAIL_POS Safe position 31 3 15 2 FACT_SET Fac tory setting 31 3 15 3 IP TYP Type of the I P module...

Page 5: ...injury WARNING The signal word WARNING in dicates an imminent danger Failure to observe this informat ion may result in death or severe injury CAUTION The signal word CAUTION in dicates an imminent d...

Page 6: ...s Symbol Description Operation or access is restricted Control loop is active The symbol is displayed when the positioner is in operating mode 1 0 CTRL_ADP adaptive control or 1 1 CTRL_FIX fixed contr...

Page 7: ...d fittings could not be operated with reference conditions while the Auto Adjust function was in progress Since self optimization in A daptive Mode is subject to several factors during operatio n and...

Page 8: ...0 140 2 5 Inhibiting operation Positioner operation can be inhibited completely or partially via the digital input and the FUNCTION parameter in parameter group 10 DIG_IN digital input This allows the...

Page 9: ...ESSAGES Events P5 _ ALARMS Alarms P6 _ MAN_ADJ Manual adjustment P7 _ CTRL_PAR Control parameters P8 _ ANLG_OUT Analog output P9 _ DIG_OUT Digital output P10 _ DIG_IN Digital input P11 _ FS IP Factory...

Page 10: ...b P4 1 POS_SW1 Position switch 1 0 0 0 0 0 1 0 0 1 W S t n i o p g n i h c t i w S P4 2 POS_SW2 Position switch 2 0 0 0 1 0 0 0 1 0 0 2 W S t n i o p g n i h c t i w S P4 3 SW1_ACTV L E B _ L L A F D...

Page 11: ...ssage HI R U C _ H G I H R U C _ W O L R U C _ H G P8 4 RB_CHAR T C E R I D C L A C E R T C E R I D s r e t c a r a h c d e t r e v n o C r e t c a r a h c k c a b d a e R P8 5 TEST E N O N n o i t c...

Page 12: ...element Stroke time for both directions Control parameters Offset for the I P module NOTE The mode and scope of the automatic adjustment function can be selected using parameter ADJ_MODE M10487 I 3 co...

Page 13: ...g any errors the device displays the message RUN in the bottom line and a code number in the top line indicating the step that is currently being executed 10 Air is completely evacuated from actuator...

Page 14: ...identification of the affected device in the system Following activation the device sends a signal on request under HART 7 The following signals are available Disable One time Continuous 3 5 6 EXIT Re...

Page 15: ...mA 3 6 3 CHARACT Characteristic curve Use this parameter to select a function that adjusts the behavior of the positioner to the analog input signal according to a predefined course This linearizes th...

Page 16: ...0 Controlling continues in the 100 position 3 6 7 RAMP UP Setpoint ramp up Here the stroke time for the actuator can be increased A setpoint change is not directly transferred to the positioner instea...

Page 17: ...ured working range Use this parameter to specify the lower limit of the operating range CAUTION This function is only active in control mode In the event of a power supply fa ilure electric or pneumat...

Page 18: ...odes on page 33 Selection NV_SAVE Saves settings in the non volatile memory CANCEL Discards all changes made since the last permanent save operation 3 8 Parameter group 4 Messages 3 8 1 TIME_OUT Dead...

Page 19: ...s to be triggered for exceeding or falling below switching point SW2 EXCEED Message when exceeding switching point SW2 FALL_BEL Message when falling below switching point SW2 3 8 6 EXIT Return to oper...

Page 20: ...ACTIVE Alarm not active 3 9 4 CTRLER Controller inactive You can use this parameter to speci fy signaling of an alarm via a digital output if the positioner is not active i e if the control mode is in...

Page 21: ...permanent save operation 3 10 Parameter group 6 Manual adjustment 3 10 1 MIN_VR Operating range min Normally the operating range is determined automatically during Autoadjust A partial run of automat...

Page 22: ...The set limit value is displayed for 2 seconds MIN_SAVE 3 10 3 ACTUATOR Actuator type With this parameter you can configure the positioner for operation on a linear actuator sensor range 30 or on a p...

Page 23: ...ithm The following options can be selected STEM actuator bolt on the valve spindle LEVER actuator bolt on the potentiometer lever For detailed information about the position of the actuator bolt see t...

Page 24: ...ved The KP value is the gain of th e controller Th e control speed and stability are influenced by th e KP value With higher KP values the control speed increases NOTE The control precision is n ot af...

Page 25: ...th positioning directions up down For most actuators satisfactor y control behavior is achieved with offset values between 40 80 If in the event of setpoint changes the contro l behavior demonstrates...

Page 26: ...cing the speed of the dead band approach TEST Test The test is used to activate the controller and you can check the effects of the changes to this parameter group e g by introducing setpoint changes...

Page 27: ...process is indicated by the message NV_SAVE After saving a plausibility check is executed If an error occurs during the check or while saving the data cannot be saved and an error message is displaye...

Page 28: ...ALRM_CUR Simulation of an alarm curr ent 3 8 mA or I 20 5 mA CURRENT Output of the current setpoint as current value via analog output All configurations and settings of the analog input and or output...

Page 29: ...is running th e corresponding message see below flashes in the display NONE No function ALRM_ON Alarm is simulated DO active SW1_ON Reaching switching point 1 is simulated SW1 active SW2_ON Reaching...

Page 30: ...on level is inhibited However local operation on the operating level is possible The positioner can be configured externally via LCI modem and PC When the operator tries to activate the configuration...

Page 31: ...sitioner has to be installe d on a different actuator and subsequently reconfigured CAUTION Risk of injury For safety reasons after loading the factory settings you must check whether the I P module t...

Page 32: ...standard HART 5 and HART 7 To select use the arrow keys or Squawk command A standardized HART 7 comma nd causes the bottom menu line in the HMI of the addressed device to flash This visual aid makes i...

Page 33: ...is a malfunction in the position sensor In control mode The actuator is moved to the safe position On the configuration level The output is set to neutral until a button is pressed After approx 5 sec...

Page 34: ...turned to the manufacturer for repair Error when verifying the checksum of the configuration data RAM The actuator is moved to the safe position After approx 5 seconds the positioner is automatically...

Page 35: ...ode or the binary input is active The controller does not follow the setpoint Switch to control mode or switch off the binary input Positioning timed out The settling time needed exceeds the configure...

Page 36: ...erefore partial Autoadjust cannot be run Data is saved in the non volatile memory Measuring range is exceeded Auto Adjust was automatically stopped Data factory settings are being loaded Less than 10...

Page 37: ...etected send the positioner for repair Yes Start Autostroke and save the va lues Switch the positioner to operating mode 1 1 Is the position stable Yes Good job The work activities are completed No Sw...

Page 38: ...art Autoadjust Save parameters and switch the positioner to operating mode 1 1 In case of error messages check the mechanical configuration Now is it working No Good job The work activities are comple...

Page 39: ...Notes TZIDC TZIDC 200 COI TZIDC TZIDC 200 EN 39 Notes...

Page 40: ...matter and illustrations contained therein Any reproduction disclosu re to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright...

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