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Uvitron Intelliray 600, Instruction Manual

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Uvitron Intelliray 600 Instruction Manual Download Page 14

Uvitron International INTELLI-RAY 600 Instruction Manual, Rev. T 

Page 14 of 36 

 

SYSTEM OPERATION  (CONTINUED) 

6 

 

Fig. 5A, IntelliRay Main Menu Map:

 This diagram shows the display screens of the IntelliRay 

startup and curing menus, and the key presses (in uppercase) used to sequence through them. 
Refer to fig. 5B and 5C on the following pages for the Setup Menu Map.

 

ENTR 

ENTR 

ENTR 

MENU 

Setup = ENTR, 

Cure Menu = MENU 

Lamp Intensity 

(35 – 100%): 100 

Exposure Secs 

(0 – 9999): 10 

Cure Menu 

Intn Timer Hours 

   100    10     200  

Shutter Open 

M3 

M4 

M5 

M7 * 

INTELLIRAY 600 

UV Flood V4.52 

Lamp Warm-up 

120 seconds 

M1 

M2 

Banner 

Warm-up 

MENU 

ENTR/MENU 

 

MENU 

ENTR 

ALARM LOG 

ENTR to View 

 

M8 

Setup Menu 

Password Entry 

menu item S1 

on page 15 

From Setup 

Menu Exit 

item S14 

on page 16 

 

KEY: 

BLUE 

= Key Press, 

           = Menu Item # 

 

XX 

M6 

MENU 

Lamp Temp: 68.0 

Oven Temp: 68.0 

 

ENTR 

Active Alarm(s) 

MENU to Continue 

* Note: Menu item M7 will 
only appear when alarm 
condition(s) detected. 

MENU 

Summary of Contents for Intelliray 600

Page 1: ...ring System INSTRUCTION MANUAL PN UV0832 Uvitron International Inc 150 Front Street Unit 4 West Springfield MA 01089 Phone 413 731 7835 Fax 413 731 7767 http www uvitron com INFORMATION IN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE ...

Page 2: ... 5 Lamp Recycling 7 4 0 Theory of Operation 8 9 5 0 Controls and Indicators 10 11 6 0 System Operation 12 6 1 6 2 Startup Shutdown 12 6 3 6 4 Keypad and Menus 13 16 6 5 6 6 Description of Menu Items 17 21 7 0 External Interface 22 7 1 7 4 Wiring Signals Pedal Serial Port 22 25 8 0 Maintenance 26 8 1 Maintenance Considerations 26 8 2 Cleaning of Optics Lamp Replacement 26 27 8 3 Fan Filter 27 8 4 C...

Page 3: ...g careful not to lose or damage any separately packed parts Check all parts against the parts list Any damaged or missing parts should be reported to the carrier and to your UVITRON representative All packing material and the shipping carton should be saved in case the unit has to be returned at some future time 1 4 List of Included Parts 1 One UV0832 INTELLIRAY 600 microprocessor controlled Lamp ...

Page 4: ...rk surface The IntelliRay is designed to be stand mounted using the optional UV0454 Flood Stand The unit s rear mounted clamping bracket allows the lamp s height to be slide adjusted on the Flood Stand for optimum curing distance see fig 1 For machine or conveyor mounting applications the lamp housing assembly can be optionally mounted using the threaded holes for the clamping bracket assembly see...

Page 5: ...lowing Safety Considerations section of the manual The optional UV0455 Flood Shield and the UV1094 Backside Flood Shield can be used with the IntelliRay to minimize the amount of stray UV light scattering in the work area Custom shielding may be constructed using sheet metal UV blocking acrylic or polycarbonate to prevent operator exposure to UV radiation WARNING To prevent risk of eye or skin bur...

Page 6: ...ad to skin cancer When operating the unit in production the use of protective clothing and cotton gloves is required 3 2 Electrical Safety High voltage and current energize the UV Lamp A high voltage power supply and Starter combination are designed to provide lamp starting voltages to limit current and subsequently provide a uniform output of energy To avoid the risk of electrical shock do not re...

Page 7: ...r way to cope with the ozone is to exhaust the lamp air outdoors Such exhausting involves no danger as the hot ozone containing gas is very unstable and breaks down to oxygen rapidly in ducting Although some IntelliRay system configurations generate ozone at a level that could barely be detected by odor and at a level well below the 0 1 parts per million allowable limit for continuous exposure Ame...

Page 8: ...for curing or the required intensity and time duration For some adhesive types the relationship between the speed of curing and lamp intensity is not linear doubling the intensity does not offer half the cure time The fastest and most complete reaction may occur at high peak intensity for a relatively short period of time This may be a more effective type of curing as compared to a similar or even...

Page 9: ...Green Yellow Orange Red Wavelength nm 100 200 200 280 280 315 315 400 400 440 440 490 490 570 570 585 585 620 620 780 4 2 System Information The IntelliRay 600 has a very high power density light output which will result in rapid high bond strength cures The light intensity can be adjusted from 35 to 100 of total power using the unit s front panel keypad The intensity can also be controlled somewh...

Page 10: ...S AND INDICATORS 5 Fig 4 Location of controls and indicators 1 Handle 4 Keypad 2 Backlit LCD Display 3 LED Status Indicators 9 Height adjustment knob 8 Cooling Fan w removable filter 7 Input Power Switch Receptacle 5 Lamp Access Panel 6 External Interface Connector REAR VIEW FRONT VIEW ...

Page 11: ...RM Lights when abnormal system condition detected 4 Control Keypad Keypad buttons are used to enter all system parameters and to navigate through system menus 5 Lamp Access Panel The Lamp Access Panel can be removed for inspection or replacement of the arc lamp WARNING High voltages and high temperatures are accessible with this panel removed Always switch the Input Power Switch off disconnect the...

Page 12: ...for the requested time duration To stop exposure prematurely press ENTR again WARNING Bluish light will be projected from the unit once the shutter is opened This ultra violet light is harmful to the eyes and skin UV Protective glasses and clothing are required to prevent burns of eyes and skin Care should also be taken to protect other personnel in the area from unintentional exposure to UV radia...

Page 13: ...em will continue to be displayed to allow the operator to re enter a new value The ENTR Key The ENTR key also has two functions The primary ENTR key function is to terminate the entry of numerical values and to signal to the system software that the operator has completed entering a new value s digits Once the appropriate digit keys are pressed the ENTR key must be pressed for the new value to tak...

Page 14: ...NTR ENTR ENTR MENU Setup ENTR Cure Menu MENU Lamp Intensity 35 100 100 Exposure Secs 0 9999 10 Cure Menu Intn Timer Hours 100 10 200 Shutter Open M3 M4 M5 M7 INTELLIRAY 600 UV Flood V4 52 Lamp Warm up 120 seconds M1 M2 Banner Warm up MENU ENTR MENU MENU ENTR ALARM LOG ENTR to View M8 Setup Menu Password Entry menu item S1 on page 15 From Setup Menu Exit item S14 on page 16 KEY BLUE Key Press Menu ...

Page 15: ...0 7 1 S1 S2 S3 S4 S5 S7 MENU MENU MENU MENU ENTR ENTR COM Port RS232 ENTR to Toggle COM Port RS485 ENTR to Toggle Key Cyc Beep ON ENTR to Toggle Key Cyc Beep OFF ENTR to Toggle Backlight ON ENTR to Toggle Backlight OFF ENTR to Toggle ENTR ENTR MENU MENU MENU Interlock ON ENTR to Toggle Interlock OFF ENTR to Toggle MENU MENU Note This password entry menu item will only be displayed if a password ha...

Page 16: ...TR to Toggle ENTR MENU Time Unit Secs ENTR to Toggle Time Unit Hours ENTR to Toggle S11 MENU MENU Setup Menu cont d From Setup Menu Interlock item S7 on page 15 To Main menu Exposure Time item M5 on page 14 To Setup Menu Password Entry menu item S1 on page 15 ENTR S12 MENU MENU ENTR MENU Reset Lamp Hours 0 9999H 200 Overwrite Hours ENTR Y MENU N MENU N Lamp Hours Alarm 0 9999H 9999 MENU S9 Oven Ov...

Page 17: ...up Menu parameters will only have to be set once unless changes to the current values are desired M4 Lamp Intensity When the Cure Menu is first entered the Lamp Intensity screen will be displayed to allow the operator to set the appropriate intensity level before curing begins A new intensity may be set by entering a value between 35 to 100 followed by a press of the ENTR key If the no change of t...

Page 18: ...ven temperature to be displayed the DSUB interface cable must be connected between the rear connectors of the IntelliRay and Rayven and the door interlock must be enabled in the Setup menu Interlock ON OFF item S7 If the interlock is not enabled or if the Oven Over temperature alarm is disabled by a setting of less or equal to 0 C 32 F in the Setup menu then the word OFF will be displayed for oven...

Page 19: ...used to communicate over short distances 25 feet with a single IntelliRay while RS485 can be used to network multiple units over longer distances up to eight IntelliRay systems may be controlled from a single computer At the COM Port Selection screen the port type can be alternately toggled by pressing the ENTR key S3 COM Port Unit ID Because multiple IntelliRay units can be networked over a singl...

Page 20: ...ad and Oven temperatures will be displayed in units of degrees Fahrenheit or Celsius At the Temp Unit selection screen the timer units can be alternately toggled by pressing the ENTR key S9 Oven Over Temperature Alarm Setting The value set in this menu item will determine the temperature in the curing chamber at which an alarm will be triggered to warn the operator that temperature has risen to an...

Page 21: ...s entered S13A Set Password This screen is used to enable or change the Setup Security Password When the system is delivered from the factory the password is disabled by default allowing all operators access to the setup menu To enable the password enter a value from 0 to 9999 Once entered the new password must be confirmed by entering it a second time If the two passwords do not match then an err...

Page 22: ...OCK RX3 330 UX1 CNY17 3 1 6 2 5 4 RS232_IN RX6 330 LAMP READY L RS485_B RX5 221K RX4 221K RX1 330 P1 DB15 8 15 7 14 6 13 5 12 4 11 3 10 2 9 1 RX2 221K RS485_A LAMP READY RTN 24VDC RETURN RS232_OUT SHUTTER CMD DC UX2 CNY17 3 1 6 2 5 4 INTELLIRAY INTERNAL CIRCUITS RS232_IN UN ISOLATED CONNECTION INTERNAL POWER SOURCE SHORT DISTANCES MALE SHUTTER COMMAND CUSTOMER PLC TRANSISTORS OR DRY CONTACTS R1 2 ...

Page 23: ...tput 1 Amp max 24VDC_OUT BROWN WHITE 15 RS232 in serial port signal RS232_IN RED WHITE 7 2 Logic Signal Descriptions The Lamp Ready Shutter Open signal is a dual function status output from the curing system During the warm up period the signal remains in a high no conduction state and will drop low to signal the warm up interval is complete Once the shutter is commanded to open either by the keyp...

Page 24: ... access panel is opened on customer equipment or when the IntelliRay is used in conjunction with the optional UV1080 Rayven curing oven This signal only becomes active once it is enabled in the Setup Menu see Interlock ON OFF menu item S7 in section 6 6 In order for the shutter to operate normally while the interlock is set to on the interlock signal must be shorted to its respective return signal...

Page 25: ...ode the shutter will be held open as long as the foot pedal is pressed down As soon as the pedal is released the shutter will close If it is desirable to have manual pedal control of the shutter position without having to continuously hold down the pedal the exposure timer can be set to a higher value than what is desired and the pedal can be alternately pressed to open and close the shutter 7 4 S...

Page 26: ... of 15 minutes for the lamp and other hot components to cool back to room temperature and for internal power supply electrical storage capacitors to discharge before proceeding with any maintenance operations 8 2 Cleaning of Optics and Lamp Replacement 1 Before power is removed enter an exposure time to open the shutter Once the shutter is open turn off the unit s Input Power Switch to allow for a...

Page 27: ... which could damage the lamp or socket The lamp is non polarized so it does not matter which electrode is placed in which socket 8 Re install the Lamp Access Panel and tighten both thumbscrews 9 Mount the Lamp Housing back on its stand or fixture and reconnect the input power cord 10 Turn power on to the unit and zero the Setup Menu lamp hour meter Refer to sections 6 4 6 6 11 Re test the unit to ...

Page 28: ...ctral requirements with the Lamp s spectral chart in the specs section Visit Uvitron website for optional lamp type charts if required 2 Lamp does not light but fan and display running A Arc lamp too hot A Wait 5 minutes and retry B Lamp not properly installed B Disconnect power and verify both lamp electrodes are properly centered in sockets C Defective or excessively aged lamp C Replace lamp see...

Page 29: ...items Oven Over Temp ENTR Acknwldge ENTR Setup ENTR Cure Menu MENU MENU ALARM PRESENT ENTR to View ENTR Alarm Pop Up will be displayed when a system alarm condition is detected Once the alarm message has been viewed and acknowledged the display will return to the top of the main menu Oven Over Temp MENU to Continue ALARM LOG ENTR to View ENTR After alarm acknowledged a new Alarm Log item appears a...

Page 30: ...ron for servicing if required NO 3 Shutr Stuck Clsd Exposure shutter stuck in closed position or not fully open YES 4 Shutr Swtch Brkn Both open and closed shutter position detecting switches activated simultaneously Since it is not possible for the shutter to hit both position limit switches simultaneously one switch must be broken Return system to Uvitron for servicing if required YES 5 Internl ...

Page 31: ...ard analog to digital converter test failed This error may result in incorrect lamp and chamber temperature sensing Return system to Uvitron for servicing if required NO 9 Interlock Active Curing chamber door open or shutter interlock signal open Shutter interlock signal open or not connected at rear panel DSUB connector Close chamber door or disable interlock in setup menu if interlock not used Y...

Page 32: ...p 600W UV1884 Visible Light Enhanced 420nm Metal Halide Lamp 600W UV1074 Filter Glass UV2128 Lamp Access Panel Thumb Screws UV0499 Replacement Shutter Shade UV0331 Lamp Height Adjustment Knob UV0290 Power Cord 7 6 U S version other types also available UV0883 RS232 Remote Interface Cable UV0525 RS485 Logic Remote Interface Cable UV0526 IntelliRay Remote Control Interface Software UV0527 Foot Pedal...

Page 33: ...etal Halide Quartz ozone free Lamp Voltage 140 10V Arc Length 32 mm Burning Position Horizontal Radiation Flux 110 Watts 315 400 nm Warm up Time 2 minutes Cooling Time Before Restart 5 minutes typical Lamp protection prevents restart of hot lamp Peak Irradiance Typical Initial 175 mW cm2 UVA 3 from bottom face of lamp head Curing Area 8 x 6 minimum Affected by lamp height Reflector type Parabolic ...

Page 34: ...Uvitron International INTELLI RAY 600 Instruction Manual Rev T Page 34 of 36 TECHNICAL SPECIFICATIONS CONTINUED 11 Fig 8 Standard Lamp Intensity Filter Glass Transmission vs Wavelength ...

Page 35: ...NTROLLER LCD DISPLAY STATUS LEDS UV LAMP 1 2 3 EXTERNAL INTERFACE CONNECTOR COOLING FAN CONTROL CIRCUITS LOW VOLTAGE POWER SOURCE LAMP POWER SOURCE Title Size Document Number Rev Date Sheet of UV00000529 C INTELLIRAY SYSTEM BLOCK DIAGRAM Uv itron International Inc 150 Front Street Unit 4 West Springf ield MA 01089 A 1 1 Friday February 09 2018 RTN 24V 5V LINE IEC POWER ENTRY MODULE SOLID STATE UV ...

Page 36: ... a unit is returned for an approved repair the warranty will be extended for the length of time required to complete the repair or to replace the unit OUT OF WARRANTY REPAIR Products requiring repair that are beyond the warranty period will be subject to a fee depending on the degree of repairs Please consult the factory for details SERVICE WARRANTY UVITRON International Inc warrants all repair wo...

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