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USC SEED CONDITIONER, Operator'S Manual

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USC SEED CONDITIONER Operator'S Manual Download Page 17

Page 17 

SEED CONDITIONER 

Mechanical Operation 

Section 

C 

SEED CONDITIONER OVERVIEW 

Control 

Panel 

Seed 

Leveling 

Gate 

Discharge 

Chute 

Fan #1 

HMI 

Display 

Belt 

Drive 

Assembly 

Fan #2 

Fan #3 

Inlet 

Seed  

Hopper 

Pneumatic 

Regulator 

Seed Leveling 

Gate Air Cylinder 

Summary of Contents for SEED CONDITIONER

Page 1: ...ators Manual Software Release v1 0 0 2320 124th Road Sabetha Kansas 66534 PH 785 431 7900 FAX 785 431 7950 www uscllc com Revision Effective 18 JUNE 2018 Document TD 09 06 1010 Revision D SEED CONDITI...

Page 2: ...chaser owner operator of this equipment and control system you have an obligation to install operate and maintain the equipment in a manner that minimizes the exposure of people in your care to any po...

Page 3: ...uld not be allowed to operate the equipment Understand and follow the safety practices required by your employer and this manual PAY ATTENTION to what you and other personnel are doing and how these a...

Page 4: ...er Overview 17 Section D Electrical Operation 18 Main Screen 20 H O A Screen 22 Utilities Screen 24 Alarm and E Stop Screen 26 Section E Troubleshooting 28 Section F Maintenance 29 Wire Mesh Belt Driv...

Page 5: ...een standardized for U S manufacturers and published by the American National Standards Institute ANSI The European Community E C has adopted a different format based on the International Standards Or...

Page 6: ...Symbol This symbol indicates that an electrocution hazard exists Serious injury or death could result from contacting high voltage International Electrocution Hazard This symbol indicates that an ele...

Page 7: ...mergency Stop push button on the Seed Conditioner located on the Main Control Panel Actuators of emergency stop shall be colored RED The background immediately around the device actuator shall be colo...

Page 8: ...nstructions to operators or employees before allowing them to operate the machine and at least annually thereafter per OSHA Occupational Safety and Health Administration regulation 1928 57 The most im...

Page 9: ...l personnel who will be operating or maintaining the equipment OPERATING SAFETY 1 Read and understand the operator s manual and all safety labels before using 2 Disconnect and disable electrical suppl...

Page 10: ...ury MAINTENANCE SAFETY 1 Review the operator s manual and all safety items before working with maintaining or operating the equipment 2 Place all controls in neutral or off stop motors disable power s...

Page 11: ...Decide on the exact position before you remove the backing paper Remove the smallest portion of the split backing paper Align the sign over the specified area and carefully press the small portion wi...

Page 12: ...09 02 0001 Think SAFETY Work SAFELY REMEMBER If safety labels have been damaged removed become illegible or parts replaced without safety labels new labels must be applied New safety labels are avail...

Page 13: ...Page 13 SEED CONDITIONER Part 09 02 0002 Part 09 02 0009 Part 09 02 0011...

Page 14: ...ide convenient shutdown switches comply with local electrical codes and ensure that the system is properly grounded and bonded All USC control panels must be connected adhering to the same electrical...

Page 15: ...ed Conditioner Control Panel 8 It is required that the air supply have an in line customer supplied air dryer to protect the air system from contamination Supply approximately 100 110 pounds of air pr...

Page 16: ...oner control panel This cable must run from an A connection to a B connection never A to A or B to B 10 Connect this cable to an auxiliary port on the bottom of the treater control panel 11 Connect th...

Page 17: ...Mechanical Operation Section C SEED CONDITIONER OVERVIEW Control Panel Seed Leveling Gate Discharge Chute Fan 1 HMI Display Belt Drive Assembly Fan 2 Fan 3 Inlet Seed Hopper Pneumatic Regulator Seed L...

Page 18: ...nclosure that contains all of the electrical control components as well as the HMI Human Machine Interface touch screen The operator is able to control the entire system through the HMI NOTICE HIGH VO...

Page 19: ...The following pages explain the function of the touch screen controls USC STARTUP SCREEN This screen is the first screen the operator will see after the system receives power After 30 seconds the syst...

Page 20: ...0 SEED CONDITIONER MAIN SCREEN This screen informs the operator of the status of all system motors and electrical devices and allows for control adjustment of system operations 13 7 10 12 11 1 2 3 5 6...

Page 21: ...Informs the operator if the Auxiliary Input signal is being received when in TREAT MODE 8 BELT MOTOR STATUS INDICATOR Informs the operator if the fan motor is being told to be on green or off red and...

Page 22: ...not normally be used if the automated sequencing is active Be sure to understand the impact of energizing or de energizing a component with the HAND OFF settings before using them These commands are n...

Page 23: ...controls the function of fan 3 The HAND button will place the fan in the manual mode of operation The OFF button will turn the fan in the OFF mode of operation The AUTO button will place the device in...

Page 24: ...the operator to set various system parameters and gives access to the RECIPE EDIT and INFO screens 1 2 6 7 5 4 3 When buttons 1 3 are pressed a numeric touch pad right will appear allowing the operat...

Page 25: ...not selected the main screen will no longer display an auxiliary input and will show a START ALL or STOP ALL button Pressing START ALL or STOP ALL will place Fans 1 through 3 and the Belt into Hand m...

Page 26: ...presses it to clear the fault ALARMS SCREEN This screen notifies the operator when an error has occurred with the system It also defines the error so that it may be corrected Once the problem has been...

Page 27: ...n the auxiliary input is received the warning below will be displayed The system requires all devices to be in AUTO mode By pressing the yellow SET ALL DEVICES TO AUTO button all devices will be set t...

Page 28: ...belt in the ON mode System not start when attached to a treater 1 Auxiliary cable not attached to treater 2 Fans and belt are not in AUTO mode on the HOA 1 Attach auxiliary cable to treater 2 Place Fa...

Page 29: ...pose lithium based grease 1 Use a Maintenance Checklist to keep record of all scheduled maintenance 2 Use a hand held grease gun for all greasing 3 Wipe grease fitting with a clean cloth before greasi...

Page 30: ...re it contains the correct amount of oil Do not overfill or under fill with oil or injury to personnel unit or other equipment may result CHANGING LUBRICANT After the first 100 hours of operation drai...

Page 31: ...actorily so the edge is not damaged Use this bolt to tighten the belt Loosen these jam nuts before adjusting the bearing position bolt WIRE MESH BELT TENSIONING 1 Inspect belt rollers and stainless st...

Page 32: ...on page 32 2 Place at least one mark on the belt with paint or chalk to serve as a reference point in tracking adjustments 3 Run the belt for several complete revolutions On each revolution measure th...

Page 33: ...Page 33 SEED CONDITIONER BELT ADJUSTMENTS ALIGNMENT TRACKING...

Page 34: ...34 SEED CONDITIONER WIRE MESH BELT INSTALLATION If a new wire mesh belt needs to be installed contact the USC Service department at 785 431 7900 BOTTOM OF BELT SUPPORT LAYOUTS TOP OF BELT SUPPORT LAY...

Page 35: ...g has become entangled in them Remove the entangled material 4 Lubricate all grease fittings Make sure that all grease cavities have been filled with grease to remove any water residue from the washin...

Page 36: ...Page 36 SEED CONDITIONER NOTES...

Page 37: ...t Description Qty 1 01 06 0060 WHL CSTR 6 0 X 2 0 SWVL L0CK PHEN 1 2 05 05 0106 WDMT LEG ADJ SHORT 3013 DRYER 1 3 06 01 0232 BOLT FLG 500 13 X 1 250 ZP GR5 4 4 06 03 0015 NUT LOCK FLG 500 13 ZP GR5 4...

Page 38: ...Qty 1 01 06 0060 WHL CSTR 6 0 X 2 0 SWVL L0CK PHEN 1 2 05 05 0107 WDMT LEG ADJ TALL 3013 DRYER 1 3 06 01 0232 BOLT FLG 500 13 X 1 250 ZP GR5 4 4 06 03 0015 NUT LOCK FLG 500 13 ZP GR5 4 5 06 09 0002 PI...

Page 39: ...DE 5 5 3 06 01 0122 BOLT CARRIAGE 250 20x 75 G5 ZP 5 4 06 03 0001 NUT LOCK 250 20 ZP G5 NYLON INSERT 5 5 06 03 0013 NUT LOCK FLG 250 20 ZP SERRATTED 5 6 06 05 0001 WASHER FLAT 250 5 7 06 10 0064 SEAL...

Page 40: ...OVED 05 07 0739 7 24 2015 austinw Item Part Rev Title Qty 1 01 01 0101 A GBOX IL 56C 16 2 1 GR B1 FOOT MNT 1 2 01 01 0106 A MTR 1 5HP 1725RPM TEFC 56C 3PH 1 3 01 01 0215 A GBOX RA 1 1 1 0 HLW SHAFT 1...

Page 41: ...0 1 9 01 04 0005 CHAIN CTNG LINK 50P 1 10 01 06 0145 RLR CNVR 4 00OD X 1 125ID X 38 50 1 11 01 10 0005 1 4 KEY CS 1 1 2 LONG 3 12 01 10 0009 KEY 250 X 3 18 8 SS 1 13 05 03 1477 WDMT MNT GBOX 1 14 05 0...

Page 42: ...ROPERTY OF USC LLC AND SHALL NOT BE USED WITHOUT PERMISSION REV EC A 2 7 5 5 3 5 1 4 6 FAN 2 FAN 3 GSI FAN HOOD ASSEMBLY 05 03 1670 Item Part Description Qty 1 01 13 0022 FAN AXIAL 18IN 1 5HP 240V 3PH...

Page 43: ...FAN TOLERANCES FRACTIONS 1 8 DECIMALS X XX 06 X XXX 031 ANGLES 1 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC LLC AND SHALL NOT BE USED WITHOUT PERMISSION DW 1 10 27 31 14 9 32 12...

Page 44: ...NAME 05 03 1671 1 GSI Inlet TITLE ASSY 3613 INLET HOOD GSI FAN TOLERANCES FRACTIONS 1 8 DECIMALS X XX 06 X XXX 031 ANGLES 1 THIS MATERIAL IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF USC LLC AND SH...

Page 45: ...06 01 0007 BOLT 250 20 X 1 UNC ZP GRADE 5 1 14 06 01 0015 BOLT 375 16 X 0 75 ZP GR5 6 15 06 01 0112 SCRW MACH 8 32X 500 ZP PN SLTD PHD 2 16 06 01 0124 BOLT FLG 375 16 X 750 ZP GR5 2 17 06 01 0138 BOL...

Page 46: ...Page 46 SEED CONDITIONER FRAME ASSEMBLY 05 03 1562 Item 1 01 2 01 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 10 15 10 16 10 A 4 15 4 5 5 3...

Page 47: ...Page 47 SEED CONDITIONER FRAME ASSEMBLY 05 03 1562 DETAIL A 2 5 1 10 14 2 16 9 3 8 11 7 9 12 12 13 6...

Page 48: ...FR DRYER RT 1 6 05 05 0114 WDMT LEG HOLDER DRYER 8 7 5 10 4289 PLT SUPP RLR RETURN 12 8 06 01 0026 BOLT CRG 500 13 X 1 75 ZP GR5 16 9 06 01 0115 BOLT CRG 375 16 X 1 00 ZP GR5 32 10 06 01 0153 BOLT CRG...

Page 49: ...6 X 1 00 ZP GR5 4 2 06 01 0189 BOLT FLG 375 16 UNC ZP GRADE 5 1 1 4 LG 2 3 06 03 0014 NUT LOCK FLG 375 16 ZP GR5 6 4 06 09 0002 PIN CLIP HITCH 3 063 SIZE 9 ZP 1 5 06 09 0005 PIN CLVS 500 X 3 50 PLN 1...

Page 50: ...5 03 1670 13 05 03 1671 14 05 05 0119 15 05 05 0120 16 05 07 0740 17 05 07 0742 18 05 07 0796 19 05 10 4290 20 05 10 4291 21 05 10 4292 22 05 10 4293 23 05 10 4294 24 05 10 4295 25 05 10 4297 26 05 11...

Page 51: ...Page 51 SEED CONDITIONER SEED CONDITIONER BASE ASSEMBLY 13 16 0003 24 24 19 20 21 22 35 36 23 35 35 D DETAIL D 27 7 39 36 44...

Page 52: ...ONDITIONER BASE ASSEMBLY 13 16 0003 THIS MAT US THIS MAT US 1 16 DRAWN CHECKED ENG APPR UNLESS OTHER TOLERANCES FRACTIONS DO 1 16 DRAWN CHECKED ENG APPR UNLESS OTHER TOLERANCES FRACTIONS DO 13 12 12 1...

Page 53: ...AND PROPRI USC LLC AND SHALL NOT BE USED WITHO THIS MATERIAL IS THE CONFIDENTIAL AND PROPRI USC LLC AND SHALL NOT BE USED WITHO DRAWN CHECKED NAME davidw DATE 06 14 2018 TITLE Sa DRAWN CHECKED NAME d...

Page 54: ...SHING 1 3 01 03 0031 BRG FLG MNT 1 125ID 2BOLT 2 4 01 05 0011 SHAFT CLR 1 125ID SPLT 2 5 01 06 0175 RLR IDLER 5 00OD X 1 125ID X 35 1 6 01 10 0005 1 4 KEY CS 1 1 2 LONG 2 7 01 12 0007 BELT WIRE SS 36I...

Page 55: ...10 4297 PLT LEG BRACE MTR MNT 2 26 05 11 0518 SHAFT TAIL CDRV BELT CS 1 27 06 01 0012 BOLT 313 18 X 1 00 ZP GR5 8 28 06 01 0015 BOLT 375 16 X 0 75 ZP GR5 18 29 06 01 0024 BOLT 500 13 X 750 ZP GR5 5 3...

Page 56: ...T LOCK FLG 375 16 ZP GR5 4 3 13 16 0003 BASE ASSY 3613 SEED COND 1 4 SEE TABLE 1 SEED CONDITIONER MAIN CNTRL PNL 1 TABLE 1 Part Description Top Assembly 03 12 0380 CONTROL PANEL 230V 1PH 13 16 0004 03...

Page 57: ...omponents This warranty also does not apply to Products upon which repairs and or modifications have been effected or attempted by persons other than pursuant to written authorization by Manufacturer...

Page 58: ...Page 58 SEED CONDITIONER USC LLC 2320 124th road Sabetha KS 66534 PHONE 785 431 7900 FAX 785 431 7950 EMAIL sales team uscllc com WEB www uscllc com...

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