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PREFACE

This INSTRUCTION MANUAL describes instructions and precautions to be observed in handling and 
maintenance of 

UDS

 SCREW TYPE DRY VACUUM PUMP. It is strongly recommended that those who wish to 

operate or maintenance 

UDS

 DRY VACUUM PUMP to read this manual carefully before operation for proper 

operation, maintenance and long pump life. 

1. GENERAL CONSTRUCTION

1.1 General

This Dry Vacuum pump discharge the inhaled gas under pressure by use of two screw rotors, having a profile 
comprising plurality of curves, i.e. Archimedean curve, Quimby curve and arc, which rotate smoothly with a 
certain clearance maintained between each other and inside wall of the casing. 
The inhaled gas to be fed under pressure is smoothly pressurized against the pressure gas on the discharge 
side.    The pump is so constructed as to allow no oil to be mixed in the discharge gas. The power of motor is 
transmitted to the main Screw shaft through a coupling device, and further to the driven Screw shaft through a 
timing gear. 

1.2 Construction

Screw  Shaft

The Screw shaft is made of high grade spheroidal graphite cast steel, and precision machined through
numerical control by a special machine. It has a perfect dynamic balance testing after the Screw is machined.

Timing  Gear

The timing gear is the most important part of the screw vacuum pump, and it is necessary for turning the
Screws with a certain clearance kept from each other. The tooth surface is heat cured, and then polished with
a special high precision tooth-polishing machine for lowering of noise.

Bearing

The bearing on fixed side is an angular contact ball bearing and that on expansion side is a roller bearing of
heavy load capacity. These bearings have been selected as to stand high speed and heavy load service and
to assure the accurate keeping of the clearances between gears and between Screws.

Shaft  Seal

The shaft seals consist of Triple Lip Seals & slingers on Suction side, Bellows type Mech. Seal on Discharge
side. These Seals prevent oil from Front End Plate to inside of Casing. Front End Cover side of drive shaft is
sealed by an Oil seal.

Oil Level Gauge

Oil Level Gauge is located at Front End Cover. Oil should be supplied to the top level of Red mark. If the oil
level is too low, Gear, Bearing and Mechanical Seal will be damaged as a result of improper lubrication. So,
when pump is not in use, be sure to check the oil level and contamination, and then, refill or change the oil
when needed. The oil is splashed over by rotation of timing gear and lubricates bearings and Mechanical
seals.

Summary of Contents for UDS Series

Page 1: ...INSTRUCTION MANUAL FOR SCREW TYPE DRY VACUUM PUMP UDS Series U S VACUUM PUMPS LLC Rev Sep 2013...

Page 2: ...ting with a wrong rotating direction could damage the pump 3 Never operate the pump with suction side open to air 4 Do not carry any maintenance while the pump is connected to the motor SAFETY INSTRUC...

Page 3: ...ANDLING PROCEDURE 2 1 ASSEMBLY OF PIPING 8 2 2 PIPING WORK 8 2 3 LINKAGE 9 2 4 PREPARATION FOR OPERATION 9 2 5 OPERATION 9 2 6 STOPPING 10 2 7 LUBRICATION 10 3 MAINTENANCE AND INSPECTION 3 1 GENERAL 1...

Page 4: ...e It has a perfect dynamic balance testing after the Screw is machined Timing Gear The timing gear is the most important part of the screw vacuum pump and it is necessary for turning the Screws with a...

Page 5: ...40A 1 50A 2 65A 2 100A 4 Outlet Connection JIS ANSI 40A 1 40A 1 50A 2 65A 2 Cooling water Max Supply Pressure Barg 7 7 7 7 Pressure Drop Bar 1 0 1 0 1 0 1 0 Flow Rate Liter min 5 10 10 15 10 15 15 20...

Page 6: ...r close main suction V V Dry run Cleaning purge This is to remove clean process gases condensed vapors from the pump which are build up inside the pump during the process These process materials build...

Page 7: ...Choke liners stricken here and they will help support it properly 4 Assure the level by using a level meter Check the levelness on the machined surface The levelness should be limited to 0 5mm in any...

Page 8: ...inside 4 Supply oil upto the red point of the oil gauge If oil runs short gear and bearing can seize and if oil is too much the temperature will rise excessively and can be cause of gear noise or som...

Page 9: ...nated specifications 2 6 Stopping 1 Shut off suction side main V V 2 If any corrosive gas has been inhaled introduce the atmosphere from suction side for 20 30 minutes before stopping to clean inside...

Page 10: ...y sound through stethoscope applied against the casing So make checks from time to time 4 In winter in cold regions whenever the pump is stopped let cooling water drained Freezing of water could damag...

Page 11: ...Water contamination on Front End cover Clean or not 8 Oil Leak Oil not leaked 9 Lubricant Replacement All Oil Grease in Front end cover Grease cover to be replaced 10 Amount and pressure of Cooling Wa...

Page 12: ...de of design parameters e g high temperature gases Troubles related to any modification done without approval of the vendor Troubles resulting from mis operation in the opinion of the vendor s service...

Page 13: ...Replace the Screw and Casing Check the pressure difference between Inlet and Outlet Adjust improper Screw clearance Adjust Timing Gear Make the Side Clearance larger Make the clearance between Screw...

Page 14: ...cuum level in full vacuum Is it normal Check Electric condition Voltage Amperage in full vacuum Is it acceptable Any abnormal noise Check operation temperature Is it normal Check lubricant color and l...

Page 15: ...ber or by individual part number Unit each Model Description Quantity UDS 180 250 500 UDS 75 Only Lip 2 Lip Seal 4 4 Speedi sleeve 1 1 Mechanical seal 2 2 Oil seal 1 1 single ball bearing 1 1 Angular...

Page 16: ...RIALIREMA RK SINOIDESCRIPTION 1 I ST D ICR99114 2 I STEEL 2 I STEEL SS400 SS400 SS400 SS400 SS400 DUCTILE ST D I 35x60 STEEL STEEL 2 DUCTILE 6 ITURCON QTI yIMATERIAL REfvtA RK S MATERIAL xrn I QUANTIT...

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