background image

SCREW VACUUM PUMP MAINTENANCE AND CHECK LIST

No. Item 

Check Point 

Daily

Monthly 

3

Month

Yearly

  1   Ampere of Motor 

 Any Change? 

Ampere as specified? 

     

 

  2   Rotation 

 Is rotation smooth and correct? 

     

 

    3 

 Suction and Discharge  
 Pressure 

Are those pressures as specified? 

     

 

Noise and Vibration 

Any abnormal sound or vibration? 

     

   

  5   Temperature 

Any excessive oil temperature 
rise on Bearing and other parts? 

     

 

    6 

Oil amount of Front 

 End cover  

Is Oil at proper level? 

     

 

    7 

 Water contamination 

on Front End cover   

Clean or not ? 

     

 

  8   Oil Leak 

 Oil not leaked? 

     

 

  9   Lubricant Replacement 

All Oil & Grease in Front end 
cover & Grease cover to be 

 replaced. 

     

 

 10 

Amount and pressure 
of Cooling Water for 

 Pump Casing 

The amount as specified? 
The pressure not too high? 

     

 

 11 

 Suction and 
 Discharge pipe 

Is there any Scale? 

     

 

 12 

Cleaning and Dry run 

 at stop 

Before stopping the pump after each
batch, close the main V/V on suction
and run for 20

30min. while purging

  N

2

 or air. 

 13 

Check Inside of 
Casing and Screw 

Any rust or flaw found? 

     

 

 14 

Mech. seal, Lip Seal, 
Oil Seal, Bearing, 
O-ring, Slip Sleeve,
Speedi Sleeve, Packing,
V-Belt/Coupling,

 Replace when need. 

Summary of Contents for UDS Series

Page 1: ...INSTRUCTION MANUAL FOR SCREW TYPE DRY VACUUM PUMP UDS Series U S VACUUM PUMPS LLC Rev Sep 2013...

Page 2: ...ting with a wrong rotating direction could damage the pump 3 Never operate the pump with suction side open to air 4 Do not carry any maintenance while the pump is connected to the motor SAFETY INSTRUC...

Page 3: ...ANDLING PROCEDURE 2 1 ASSEMBLY OF PIPING 8 2 2 PIPING WORK 8 2 3 LINKAGE 9 2 4 PREPARATION FOR OPERATION 9 2 5 OPERATION 9 2 6 STOPPING 10 2 7 LUBRICATION 10 3 MAINTENANCE AND INSPECTION 3 1 GENERAL 1...

Page 4: ...e It has a perfect dynamic balance testing after the Screw is machined Timing Gear The timing gear is the most important part of the screw vacuum pump and it is necessary for turning the Screws with a...

Page 5: ...40A 1 50A 2 65A 2 100A 4 Outlet Connection JIS ANSI 40A 1 40A 1 50A 2 65A 2 Cooling water Max Supply Pressure Barg 7 7 7 7 Pressure Drop Bar 1 0 1 0 1 0 1 0 Flow Rate Liter min 5 10 10 15 10 15 15 20...

Page 6: ...r close main suction V V Dry run Cleaning purge This is to remove clean process gases condensed vapors from the pump which are build up inside the pump during the process These process materials build...

Page 7: ...Choke liners stricken here and they will help support it properly 4 Assure the level by using a level meter Check the levelness on the machined surface The levelness should be limited to 0 5mm in any...

Page 8: ...inside 4 Supply oil upto the red point of the oil gauge If oil runs short gear and bearing can seize and if oil is too much the temperature will rise excessively and can be cause of gear noise or som...

Page 9: ...nated specifications 2 6 Stopping 1 Shut off suction side main V V 2 If any corrosive gas has been inhaled introduce the atmosphere from suction side for 20 30 minutes before stopping to clean inside...

Page 10: ...y sound through stethoscope applied against the casing So make checks from time to time 4 In winter in cold regions whenever the pump is stopped let cooling water drained Freezing of water could damag...

Page 11: ...Water contamination on Front End cover Clean or not 8 Oil Leak Oil not leaked 9 Lubricant Replacement All Oil Grease in Front end cover Grease cover to be replaced 10 Amount and pressure of Cooling Wa...

Page 12: ...de of design parameters e g high temperature gases Troubles related to any modification done without approval of the vendor Troubles resulting from mis operation in the opinion of the vendor s service...

Page 13: ...Replace the Screw and Casing Check the pressure difference between Inlet and Outlet Adjust improper Screw clearance Adjust Timing Gear Make the Side Clearance larger Make the clearance between Screw...

Page 14: ...cuum level in full vacuum Is it normal Check Electric condition Voltage Amperage in full vacuum Is it acceptable Any abnormal noise Check operation temperature Is it normal Check lubricant color and l...

Page 15: ...ber or by individual part number Unit each Model Description Quantity UDS 180 250 500 UDS 75 Only Lip 2 Lip Seal 4 4 Speedi sleeve 1 1 Mechanical seal 2 2 Oil seal 1 1 single ball bearing 1 1 Angular...

Page 16: ...RIALIREMA RK SINOIDESCRIPTION 1 I ST D ICR99114 2 I STEEL 2 I STEEL SS400 SS400 SS400 SS400 SS400 DUCTILE ST D I 35x60 STEEL STEEL 2 DUCTILE 6 ITURCON QTI yIMATERIAL REfvtA RK S MATERIAL xrn I QUANTIT...

Reviews: