5-2
SB80 Work Platform - European
S
CHEMATICS
Section
5.1
5.1 E
LECTRICAL
S
CHEMATIC
, SB80 - D
IESEL
Table 5-1: Electrical Schematic Legend: (102026-000)
DESIGNA
TION
NAME
FUNCTION
LOCATION
ALM
Alarm, Tilt
Sounds when machine is out of
tilt parameters
Upper Control Box
ALT
Alternator
Power to engine and Battery
Engine
BAT1
Battery
Start Motor
Engine Module
BAT2
Battery
Auxillary Lowering
Control Module
C1
Controller, Drive
Control drive functions
Upper Control Box
C2
Controller, Extend
Control Boom Extend Functions Upper Control Box
C3
Controller, Lift,
Directional
Controll Lift and rotate
Upper Control Box
C4
Throttle Controller Control Throttle
Engine
CB1
Circuit Breaker,
Motor Start
Battery
Protecion for Motor start circuit Lower Control Box
CB2
Circuit Breaker,
Auxilliary Battery
Protection for Auxilliarty Motor
circuit
Lower Control Box
D1
Diode
Power to R2
Lower Control Box
D2
Diode
Protection Diode, R3
Lower Control Box
D3
Diode
Protection Diode, R4
Lower Control Box
D4
Diode
Power to R2
D5
Diode
Lower Control Box
D6
Diode
Lower Control Box
D7
Diode
Protection Diode, R2
Lower Control Box
D8
Diode
Protection Diode, R1
Lower Control Box
D9
Diode
to Alternator
Engine
Horn
Horn
Horn Sound
Engine Module
ISO
Isolator
Charge Isolator
Engine
Lamp1
LAMP
TILT, Out of level
Upper Control Box
Lamp2
LAMP
Axles Extended
Upper Control Box
Lamp3
LAMP
Oil Pressure Low
Upper Control Box
MOT1
Motor, Starter
Start Engine
Engine
MOT2
Motor
Emergency Lowering
Control Module
MTR1
Hour Meter
Display Run Time
Lower Control Box
MTR2
Oil Pressure Meter Display Oil Pressure
Lower Control Box
MTR3
Temp Meter
Display Engine Temp
Lower Control Box
R1
Power Select Relay Main Power Relay
Lower Control Box
R2
Power Relay
R3
Engine Start Relay Start Engine
Lower Control Box
R4
Ignition Relay
Power toEngine Ignition
Lower Control Box
R5
Axle Extend/
Retract
Activate Axle Extend/Retract
Lower Control Box
R6
Axle Extend/
Retract
Activate Axle Extend/Retract
Lower Control Box
R7
Aux Pump Relay
Power to Aux Pump
Auxilliary Pump
R8
Glow Plug Relay
Heat Glow Plugs
Engine
R9
Engine Relay
Allow Engine Operation
Engine
REC
Receiver
Receive Signal From Transmitter Lower Control Box
SEN
Tilt Sensor
Tilt Sensor
Lower Control Mod
SF4
SuperFlex 4
Controls Machine Functions
Lower Control Mod
SOL1-2
Jib Solenoid
Raise/Lower Jib
Interlock/Jib Valve
Block
SOL3-4
Cage Rotate
Rotate Cage Left/Right
Interlock/Jib Valve
Block
SOL5
Solenoid
Steer Left
Lower Control Mod
SOL6
Solenoid
Steer Right
Lower Control Mod
SOL7
Solenoid
Boom Down
Lower Control Mod
SOL8
Solenoid
Boom Up
Lower Control Mod
SOL9
Solenoid
Swing Left
Lower Control Mod
SOL10
Solenoid
Swing Right
Lower Control Mod
SOL11
Solenoid
Boom Retract
Lower Control Mod
SOL12
Solenoid
Boom Extend
Lower Control Mod
SOL13
Solenoid
Trim Down
Lower Control Mod
SOL14
Solenoid
Trim Up
Lower Control Mod
SOL15
Solenoid
Axle Retract
Lower Control Mod
SOL16
Solenoid
Axle Extend
Lower Control Mod
SOL17
Dump Valve
Solenoid
Energize Dump Valve
Lower Control Mod
SOL18
Boom Valve
Solenoid
Energize Boom Valve
Lower Control Mod
SOL19
Generator
Solenoid
Allow Generator Operation
Lower Control Mod
SOL20
Reverse Solenoid
Drive in Reverse
Main Pump
SOL21
Forward Solenoid
Drive Forward
Main Pump
SOL22
Solenoid
Brake Valve Solenoid
Engine Module
SOL23
Solenoid
Axle Lock solenoid
Engine Module
SOL24
Solenoid
Shift Valve Solenoid
Engine Module
SOL25
Solenoid
Throttle Actuator
SW1
Glow Plug Switch
Heat Glow Plugs
Lower Control Box
SW2
Extend Switch
Extend Boom
Lower Control Box
SW3
Level Switch
Level Platform
Lower Control Box
SW4
Start Switch
Start Engine
Lower Control Box
SW5
Lift Switch
Lift/Lower Boom
Lower Control Box
SW6
Platform Switch
Rotate Platform R/L
Lower Control Box
SW7
Key Switch
Key Switch
Lower Control Box
SW8
Enable
Drive Enable
Lower Control Box
SW9
Jib Switch
Raise/Lower Jib
Lower Control Box
SW10
Emergency Stop
Emergency Stop
Lower Control Box
SW11
Auxilliary Power
Lower Platform
Lower Control Box
DESIGNA
TION
NAME
FUNCTION
LOCATION
SW12
Swing
Rotate Platform
Lower Control Box
SW13
Level Switch
Level Platform
Upper Control Box
SW14
Jib Switch
Raise/Lower Jib
Upper Control Box
SW15
Cage Switch
Rotate Cage
Upper Control Box
SW16
Auxilliary Power
Lower Platform
Upper Control Box
SW17
Glow Plug Switch
Heat Glow Plugs
Upper Control Box
SW18
Torque Switch
High Torque
Upper Control Box
SW19
Emergency Stop
Emergency Stop
Upper ControlBox
SW20
Horn Switch
Activate Horn
Upper Control Box
SW21
Axle Extend Switch Extend/Retract Axles
Upper Control Box
SW22
Key Switch
Enable Machine Operation
Upper Control Box
SW23
Axle Pressure
Switch1
Indicate Axle Extend
Axle
SW24
Axle Pressure
Switch
Indicate Axle Extend
Axle
SW25
Oil Pressure
Switch
Indicate Oil Pressure
Engine Module
SW26
Oil Pressure
Sending Unit
Signal to Control Box
Engine
SW27
Temp Sending Unit Signal to Control Box
Engine
SW28
Foot Interlock
Switch
Foot Interlock
Platform Floor
SW29-32
Axle Interlock
Switch
Indicate Axle Extended
Axles
SW33
Optional Lights
Turn on Lights
Upper Controller
SW34
Optional Generator Enable Generator
Upper Controller
TIM
Timing Card
Cold Start Timing Advance
Engine
TRA
Transmitter
Send Signals to Transmitter
Upper Control Box
DESIGNA
TION
NAME
FUNCTION
LOCATION
Summary of Contents for SB-80
Page 1: ...European Publication Number 102321 020...
Page 8: ...VI SB80 Work Platform European LIST OF TABLES...
Page 10: ...ii SB80 Work Platform European FORWARD NOTES...
Page 54: ...4 2 SB80 Work Platform European TROUBLESHOOTING Section 4 1 Figure 4 1 Superflex...
Page 70: ...4 18 SB80 Work Platform European TROUBLESHOOTING Section 4 4 NOTES...
Page 87: ...SB80 Work Platform European 6 3 ILLUSTRATED PARTS BREAKDOWN Section 6 1 NOTES...
Page 97: ...SB80 Work Platform European 6 13 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 99: ...SB80 Work Platform European 6 15 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 101: ...SB80 Work Platform European 6 17 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 103: ...SB80 Work Platform European 6 19 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 109: ...SB80 Work Platform European 6 25 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 111: ...SB80 Work Platform European 6 27 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 113: ...SB80 Work Platform European 6 29 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 115: ...SB80 Work Platform European 6 31 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 117: ...SB80 Work Platform European 6 33 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 123: ...SB80 Work Platform European 6 39 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 133: ...SB80 Work Platform European 6 49 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 135: ...SB80 Work Platform European 6 51 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 137: ...SB80 Work Platform European 6 53 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 139: ...SB80 Work Platform European 6 55 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 141: ...SB80 Work Platform European 6 57 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 143: ...SB80 Work Platform European 6 59 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 155: ...SB80 Work Platform European 6 71 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 157: ...SB80 Work Platform European 6 73 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 173: ...SB80 Work Platform European 6 89 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 175: ...SB80 Work Platform European 6 91 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 177: ...SB80 Work Platform European 6 93 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 179: ...SB80 Work Platform European 6 95 ILLUSTRATED PARTS BREAKDOWN Section 6 1...
Page 184: ...6 100 SB80 Work Platform European ILLUSTRATED PARTS BREAKDOWN Section 6 1 NOTES...