Upright SB-80 Service & Parts Manual Download Page 186

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P/N 102321-020

08-02

Call Toll Free in U.S.A.

1-800-926-LIFT

Upright, Inc.

801 South Pine Street
Madera, California 93637
TEL: 559-662-3900
FAX: 559-673-6184
PARTS: 1-888-UR-PARTS
PARTSFAX: (559) 669-9884

Upright, Inc.

Unit S1, Park West Industrial Park

Friel Avenue

Nangor Road

Dublin 12, Ireland

TEL: +353 1 620 9300

FAX: +353 1 620 9301

Summary of Contents for SB-80

Page 1: ...European Publication Number 102321 020...

Page 2: ...te be missing the SERIAL NUMBER is also stamped next to the serial number plate Call Toll Free in U S A 1 800 926 LIFT Upright Inc 801 South Pine Street Madera California 93637 TEL 559 662 3900 FAX 55...

Page 3: ...n and Safety Inspection 2 2 2 3 System Function Inspection 2 3 2 4 Controls and Indicators 2 4 2 5 Operation 2 6 From the Lower Controls 2 6 From the platform controls 2 6 With Boom Lowered 2 6 From t...

Page 4: ...ressures 3 9 Main Relief Valve 3 9 Other Relief Valves 3 9 Counterbalance Relief Valves 3 9 3 10 Tilt Sensor 3 11 3 11 Drive Motors 3 12 Removal 3 12 Installation 3 12 Drive Motor Run In 3 12 3 12 Hyd...

Page 5: ...ctions 4 5 Upper Control Box 4 6 Power Up 4 6 Engine Start 4 6 Glow Plug 4 6 Boom Lift Function 4 6 Boom Up 4 6 Boom Down 4 6 Boom Extend 4 6 Boom Retract 4 6 Turret Rotate Functions 4 6 Swing Right 4...

Page 6: ...ure 3 18 Removing Trunion Pins 3 19 Figure 3 19 Extend Tip Boom 3 19 Figure 3 20 Remove Rod Slide Weldment 3 19 Figure 3 21 Remove trunion pins 3 19 Figure 3 22 Remove Rear Pin Cap Screw 3 20 Figure 3...

Page 7: ...eck list 3 3 Table 3 2 Torque Specifications for Fasteners 3 28 Table 3 3 Torque Specifications for Hydraulic Components 3 28 SECTION 4 Troubleshooting Table 4 1 Electric Truth Table Diesel 4 9 Table...

Page 8: ...VI SB80 Work Platform European LIST OF TABLES...

Page 9: ...eopardized All information contained in this manual is based on the latest product information available at the time of printing We reserve the right to make changes at any time without notice No part...

Page 10: ...ii SB80 Work Platform European FORWARD NOTES...

Page 11: ...l functions can be found in Sec tion 2 Elevating Assembly The platform is raised and lowered by the boom assembly The hydraulic pump driven by the engine powers the cylinders Solenoid operated valves...

Page 12: ...urning Radius 7 m 23 ft Drive Speed Lowered 5 2 kph 3 25 mph Drive Speed Elevated 1 2 kph 0 75 mph Gradeability Diesel 40 Gas 35 Controls electric Proportional Tires 15 22 5 x 16 ply Tires Plus3 Optio...

Page 13: ...g properly or has damaged or missing labels IF ALARM SOUNDS while boom is elevated STOP carefully retract boom and lower platform without rotating Move machine to a firm level surface NEVER attach ove...

Page 14: ...s for wear 5 Inspect elevating assembly for damage deforma tion buckled paint loose or missing hardware and cracked welds 6 Inspect platform and guardrails for damage deformation buckled paint loose o...

Page 15: ...thly 7 Turn chassis key switch to platform 8 Mount the platform and attach approved fall restraint to designated platform anchorage point Attach only one fall restraint to each point Figure 2 1 Lockin...

Page 16: ...d for 20 seconds when engine is cold Diesel only below 15 f 23 Tilt Warning Indicator Indicates if machine is on a slope that is unsafe 8 Auxiliary Power Use only in the event of power failure Provide...

Page 17: ...CHINE PREPARATION OPERATION Section 2 4 SB80 Work Platform European 2 5 Figure 2 2 Controls and Indicators 8 34 28 29 30 31 32 33 35 1 2 3 16 6 7 11 10 14 15 13 12 9 4 8 17 18 19 20 21 22 23 24 25 26...

Page 18: ...ition 2 Press the start button to crank the engine Release when the engine starts 3 Diesel Engines When the engine is cold less than 15 f press and hold the glow plug button for 20 seconds prior to st...

Page 19: ...6 All boom functions are now available With Boom Elevated Travel with boom elevated is restricted to firm level surfaces only Plus3 machines 3 When driving elevated the machine will travel at creep sp...

Page 20: ...a speed proportional to the stroke of the joy stick While depressing the enable switch move the boom extension control joystick rearward to extend the boom forward to retract the boom Release the con...

Page 21: ...ch into position and replace chocks 4 Attach adequate chain cable of sufficient strength for towing the machine to the front or rear tie down lugs 5 Engage all four drive hubs by returning the center...

Page 22: ...ncy towing on page 2 9 Attach winch cable to front tie down lugs 4 After winching ensure that all four drive hubs are engaged by returning the center caps to their original orientation 5 Secure the ma...

Page 23: ...c Oil 1 Open left turret cover and check oil level at sight gauge with the boom stowed and retracted Engine running or stopped see Figure 2 9 2 If necessary fill to capacity with clean ISO com patible...

Page 24: ...tability of the machine Use only tires supplied by UpRight 15 22 5 NHS Tubeless 16 Ply Rating unless approved by the man ufacturer in writing Check tire air pressure daily 7 bar 100 psi Not required f...

Page 25: ...NTACT BLOCKS Removed by inserting a flat screwdriver into the slot at either end of block and prying outward Installed by pressing into an empty slot SWITCH MOUNT BASE Assembled to back of switch actu...

Page 26: ...n and maintenance shall be per formed by personnel who are trained and familiar with mechanical and electrical procedures The preventative maintenance table has been designed to be used primarily for...

Page 27: ...air pressure 6 9 bar 100PSI Daily Check lug nuts torque 353 Nm 260 ft lbs 30d Hydraulic Pump Wipe clean 30d Check for leaks at mating surfaces 30d Check for hose fitting leaks Daily Check mounting bol...

Page 28: ...wo tons to support the boom 7 Push Lower button and gradually lower the plat form until the elevating assembly is supported by the overhead hoist or jackstand Removing Support 1 Using chassis controls...

Page 29: ...s lower than 10mm 3 8 in above the plates add clean distilled water only 2 Connect the charger plug to a properly grounded outlet of the proper voltage and frequency 3 Use a charger which turns off au...

Page 30: ...e add hydraulic fluid until oil is visible in operating range on dipstick or visible in sight gauge DO NOT fill above operating range or when the platform is elevated Oil and Filter Replacement 1 Oper...

Page 31: ...eck that controller operates correctly when handle is pushed completely forward and reverse Refer to pages 6 50 Gas and 6 54 Diesel for repair part numbers Figure 3 6 Proportional Controller Figure 3...

Page 32: ...D Left LED flashes whenever one or more joysticks is activated If the INPUT LED does not flash when a joystick is activated check the wiring for the joystick If the INPUT LED is on steady there is a s...

Page 33: ...PSI maximum by slowly turning the adjusting screw Turning the adjusting screw clockwise increases pressure and counterclockwise decreases pressure 5 Remove the pressure gauge and reinstall all plugs O...

Page 34: ...Figure 3 11 Hydraulic Manifold Exploded View 1 Valve Block 2 Compensator 3 Dump Valve 4 Boom Extend 5 Boom Extend Relief 6 Boom Lift 7 Swing Turret 8 Boom Power 9 Swing relief 10 Platform Level 11 St...

Page 35: ...e bubble level 5 Elevate the platform until the down limit switch opens and push the tilt sensor base to test the alarm circuit Alarm should sound Figure 3 12 Tilt Sensor 1 Lower the Platform complete...

Page 36: ...r from the system 4 After the machine has been driven froward and reverse several times it may be operated normally changing speeds as needed while driving 3 12 HYDRAULIC BRAKES Removal The SB80 is eq...

Page 37: ...n into power plate using a shop press Be careful not to damage the seals during assembly Center cutouts in piston with torque pin holes in the power plate Press piston to a depth no less than flush bu...

Page 38: ...ke Discard gasket 13 Separate brake from torque hub Discard gasket 14 Remove 1 2 20 nuts and washers from torque hub 15 Remove torque hub Installation NOTE Torque all hardware to torques listed see Ta...

Page 39: ...d Assembly of Torque Hub 1 Press new bearing cups 7 12 in each side of the hub 11 It is recommended that bearing cups 7 12 and cones 6 13 be replaced in sets 2 Assemble bearing cone 6 into cup 7 at se...

Page 40: ...input shaft 2 down into spindle 3 15 Assemble the secondary carrier assembly 21 to spindle 3 at splines 16 Assemble the primary carrier assembly 22 into the ring gear 20 It will be necessary to rotat...

Page 41: ...ning Ring 16 Washer 17 Disengage Spring 18 Ring Gear 19 Magnetic Plug 20 Secondary Carrier Assembly 21 Primary Carrier Assy 22 Primary Sun Gear 24 Disengage Plunger 26 large Cover 27 Hex Head Bolt 28...

Page 42: ...nd wipe with a lint free rag is prefera ble 5 Inspect the body and housing for scratches pits or polishing Check seal groves and sealing sur faces Scratches or pits deep enough to catch the fingernail...

Page 43: ...screws are exposed Figure 3 19 Extend Tip Boom 6 Remove 3 8 x 1 1 4 cap screws NOTE These screws serve as stops to ensure proper positioning of the Tip Boom Rod Slide 7 Retract Tip Boom Leave rear up...

Page 44: ...re removed when cylinder was removed IMPORTANT After cylinder is installed extend tip boom until Four Tip Boom threaded inserts are exposed Reinstall 3 8 cap screws Rear upper Rod Slide must be positi...

Page 45: ...Assembly NOTE Torque all hardware to torques listed see Table 3 2 page 28 unless otherwise specified NOTE If part was originally Loctited in place clean parts using Loctite Primer and reapply Loctite...

Page 46: ...NOTE Torque Locknut D to 339 407 Nm Seal Kit 102255 010 Includes 1 Rod Wiper 2 Rod Seal 3 Wear Ring 4 O Ring 5 Backup Ring 6 O Ring 7 O Ring 8 Seal 9 Wear Ring C F F G A Rod B Head C Piston D Nut E C...

Page 47: ...r F Counterbalance G Bushing Seal Kit 102251 010 Includes 1 Rod Wiper 2 Rod Seal 3 Wear Ring 4 O Ring 5 Backup Ring 6 O Ring 7 O Ring 8 Seal 9 Wear Ring NOTE Torque Locknut D to 339 407 Nm F G E E Sea...

Page 48: ...Includes 1 Rod Wiper 2 Rod Seal 3 Static Seal 4 Static Seal 5 Wear Ring 6 Piston Seal 7 Static Seal A Rod B Head C Piston D Cylinder E Set Screw F Head G Counterbalance 7 G Seal Kit 102253 012 Include...

Page 49: ...nd Cylinder E F Seal Kit 102257 010 Includes 1 Rod Wiper 2 Rod Seal 3 Static Seal 4 Piston Seal 5 Plug 6 Seal 7 Pin 8 Spring A Rod B Head C Piston D Cylinder A Rod B Head C Piston D Cylinder E Set Scr...

Page 50: ...y actuator timing upon reas sembly Do not remove any component without first locating the timing marks After removing the shaft the piston sleeve 03 can now be moved down and out of the housing Remove...

Page 51: ...full cycles at 158 5 bar 2300 PSI and proof tested at 310 3 bar 4500 PSI for structural integrity Both tests are conducted through the actuator with the valve installed Helac Corporation actuators ar...

Page 52: ...74 5 81 M18 x 2 50 172 210 233 284 240 294 325 398 7 16 20 51 55 69 74 5 68 75 92 102 M20 x 2 50 247 301 335 408 343 426 465 577 1 2 13 65 72 88 97 5 86 96 116 130 M22 x 2 50 332 404 450 547 472 576...

Page 53: ...terminals between suspect components Be sure to check connections to battery negative 4 Repair or replace component found to be faulty 5 Verify that repair is complete Do a full function test from bot...

Page 54: ...4 2 SB80 Work Platform European TROUBLESHOOTING Section 4 1 Figure 4 1 Superflex...

Page 55: ...SB80 Work Platform European 4 3 TROUBLESHOOTING Section 4 1 Figure 4 2 DMR 30 Receiver Figure 4 3 DMT 30 Transmitter...

Page 56: ...neutral position If LED is off when any joystick is being operated check the wiring and check for 12 volt power to the joystick If LED is on continuously one of the digisen sor wires is shorted to 12...

Page 57: ...nction enabled BT1 03 jib up input BT5 03 jib up output to valve BT6 07 boom valve operated BT6 06 dump valve output BT7 09 mid throttle output Jib Down Function enabled LED s on DMR 30 illuminated BT...

Page 58: ...NOTE If axles are not fully extended boom will not elevate beyond 42 degrees When axles are fully extend there is a 12 volt signal to relays 5 and 6 If both relays are latched there will be a 12 volt...

Page 59: ...0 cage trim up output to valve BT6 06 on DMR 30 dump valve output BT7 09 on DMR 30 mid throttle output Cage Trim Down Function enabled Foot switch depressed BT4 03 and BT3 07 on DMT 30 function enable...

Page 60: ...bar 380 PSI from the drive motor A 12 volt signal is sent to the brake solenoid by BT7 01 on DMR 30 Tilt A 12 volt signal is at BT2 07 tilt signal input when the machine is level If the machine is out...

Page 61: ...iode X D4 Diode X X X X X X X X X X X X X X X X D5 Diode X X X D6 Diode X X X D9 Diode X X Horn Horn X ISO Isolator X X Lmp1 Lamp1 Tilt A bad tilt sensor will illuminate L1 and sound alarm All functio...

Page 62: ...Lock X SOL24 Solenoid Shift Valve X SOL25 Solenoid Throttle Act X SW1 Switch Glow Plug lower X SW2 Switch Extend lower X SW3 Switch Level lower X SW4 Switch Engine Start lower X SW5 Switch Lift lower...

Page 63: ...essure SW25 Oil Pressure Switch X SW26 Oil Pressure Sending Unit X SW27 Temp Sending Unit X SW28 Foot Interlock Switch X X X X X X X X X X X X X X X X SW29 32 Axle Interlock Switch X X X X X X X X X X...

Page 64: ...ode X D4 Diode X X X X X X X X X X X X X X X X D5 Diode X X X D6 Diode X X X D9 Diode X X Horn Horn X ISO Isolator X X Lmp1 Lamp1 Tilt A bad tilt sensor will illuminate L1 and sound alarm All function...

Page 65: ...Lock X SOL24 Solenoid Shift Valve X SOL25 Solenoid Throttle Act X SW1 Switch Glow Plug lower X SW2 Switch Extend lower X SW3 Switch Level lower X SW4 Switch Engine Start lower X SW5 Switch Lift lower...

Page 66: ...essure SW25 Oil Pressure Switch X SW26 Oil Pressure Sending Unit X SW27 Temp Sending Unit X SW28 Foot Interlock Switch X X X X X X X X X X X X X X X X SW29 32 Axle Interlock Switch X X X X X X X X X X...

Page 67: ...X CB10 11 Counterbalance Valve Jib X X CB12 13 Counterbalance Valve Axle Extend X CB14 Counterbalance Valve Axle Extend X CB15 Counterbalance Valve Axle Extend X CB16 17 Counterbalance Valve Oscillati...

Page 68: ...p1 Drive Pump X X Pump2 Auxilliary Lowering X Pump3 Pump Boom Functions X X X X X X X X X X X X ROT Cage Rotator X RV1 Relief Valve Dump RV2 3 Relief Valve Extend X X RV4 Relief Valve Lift X X RV5 Rel...

Page 69: ...X V6 Master Cylinder Valve X V7 Steering Valve X X V8 Axle Extend Retract X X V9 Jib Valve X X V10 Rotator Valve V11 12 Axle Extend Valves X X V13 Axle Extend Logic Valve X X V14 Drive Motor Valve Lef...

Page 70: ...4 18 SB80 Work Platform European TROUBLESHOOTING Section 4 4 NOTES...

Page 71: ...systems for checking tracing and faultfinding during troubleshooting analysis The components that comprise the electrical and hydraulic systems are given a reference designation and are explained as t...

Page 72: ...Lower Control Mod SOL8 Solenoid Boom Up Lower Control Mod SOL9 Solenoid Swing Left Lower Control Mod SOL10 Solenoid Swing Right Lower Control Mod SOL11 Solenoid Boom Retract Lower Control Mod SOL12 So...

Page 73: ...LAMP1 ALM SW28 SOL1 SOL2 SOL3 SOL4 CB1 CB2 SW10 R1 SW7 D8 SW3 SW9 SW6 SW11 SW5 SW12 SW2 D5 D6 R2 SW4 SW3 D7 MTR1 MTR2 MTR3 SW1 R5 R6 REC SF4 R3 D2 R4 D3 SW29 SW30 SW31 SW32 BAT1 ALT ISO MOT1 D9 SW28 R...

Page 74: ...p Lower Control Mod SOL9 Solenoid Swing Left Lower Control Mod SOL10 Solenoid Swing Right Lower Control Mod SOL11 Solenoid Boom Retract Lower Control Mod SOL12 Solenoid Boom Extend Lower Control Mod S...

Page 75: ...MP1 ALM SW28 SOL1 SOL2 SOL3 SOL4 CB1 CB2 SW10 R1 SW7 D8 SW3 SW9 SW6 SW11 SW5 SW12 SW2 D5 D6 R2 SW4 SW8 D7 MTR1 MTR2 MTR3 R5 R6 REC SF4 D2 R4 R3 D3 SW29 SW30 SW31 SW32 BAT1 ALT ISO MOT D9 R9 R10 R8 SOL...

Page 76: ...rol Swing Motor Main Valve Block ORF4 Orifice Flow Control Steering Main Valve Block ORF5 Orifice Flow Control Axle Extend Logic Valve Axle Extend Logic Valve ORF6 Orifice Flow Control Left rear Drive...

Page 77: ...SB80 Work Platform European 5 7 SCHEMATICS Section 5 3 Figure 5 3 Hydraulic Schematic 102027 000...

Page 78: ...Section 5 3 Figure 5 4 Valve Manifold Assembly Boom Telescope Compensator Dump Level Boom Raise Steering Axle Extend and Retract Swing Crossline Relief 2700 PSI Swing Relief 1200 PSI Boom Power Dump R...

Page 79: ...SB80 Work Platform European 5 9 SCHEMATICS Section 5 3 Figure 5 5 Series Parallel Valve Block Figure 5 6 Front Valve Block Torque Axle Lock Brake Diverter Flow Control Flow Control...

Page 80: ...5 10 SB80 Work Platform European SCHEMATICS Section 5 3 Figure 5 7 Rear Valve Block Figure 5 8 Axle Extend Valve Block Diverter Flow Control...

Page 81: ...oller Bottom Half 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 16 1 Drive 2 Lift 3 Boom Extend 4 Emergency Stop 5 Oil Pressure 6 Tilt Indicator 7 Axle Extend Indicator 8 Torque Speed 9 Fuel Selector Glow Pl...

Page 82: ...5 12 SB80 Work Platform European SCHEMATICS Section 5 3 Figure 5 11 Upper Controller wiring Diagram...

Page 83: ...Oil Pressure 2 Water Temp 3 Hour Meter 4 Emergency Stop 5 Key Switch 6 Engine Start 7 Glow Plug 8 Auxilliary Power 9 Enable 10 Boom Control 11 Boom Extend 12 Turret Control 13 Cage Rotate 14 Cage Leve...

Page 84: ...5 14 SB80 Work Platform European SCHEMATICS Section 5 3 Figure 5 13 Lower Controller Wiring Diagram 102018 000...

Page 85: ...Assembly SB80 102011 000 6 28 Turret Assembly SB80 102010 000 6 30 Cover Assembly SB80 102046 000 6 32 Engine Module Assembly SB80 Diesel 102012 000 6 34 Control Module Assembly SB80 Diesel 102014 00...

Page 86: ...embly SB80 102346 000 6 80 Axle Float Cylinder Assembly SB80 102333 000 6 81 Axle Extend Cylinder Assembly SB80 102335 000 6 82 Master Cylinder Assembly SB80 102336 000 6 83 Lift Cylinder Valve Assemb...

Page 87: ...SB80 Work Platform European 6 3 ILLUSTRATED PARTS BREAKDOWN Section 6 1 NOTES...

Page 88: ...1252 006 SCREW HHC 1 4 20 UNC X 3 4 LG 7 13 014996 004 WASHER 1 4 SAE FLAT PLATED 9 14 011248 004 LOCKNUT 1 4 20 UNC ESNA 11 15 011252 010 SCREW HHC 1 4 20 UNC X 1 1 4 LG 2 16 068820 000 RETAINING STR...

Page 89: ...SB80 Work Platform European 6 5 ILLUSTRATED PARTS BREAKDOWN Section 6 1 Final Assembly SB80 Fixed Axle Diesel Drawing 1 of 2...

Page 90: ...P 1 205 100338 015 PIN DEUTSCH P N 0462 202 20141 12 206 102455 003 WEDGE DEUTSCH P N WM 12P 1 207 102021 000 CABLE ASSY LWR BOX TO VALVE BLOCK 1 208 029488 099 WIRE CABLE 16 AWG 6 COND FT 11 209 0687...

Page 91: ...SB80 Work Platform European 6 7 ILLUSTRATED PARTS BREAKDOWN Section 6 1 Final Assembly SB80 Fixed Axle Diesel Drawing 2 of 2...

Page 92: ...006 SCREW HHC 1 4 20 UNC X 3 4 LG 7 13 014996 004 WASHER 1 4 SAE FLAT PLATED 9 14 011248 004 LOCKNUT 1 4 20 UNC ESNA 11 15 011252 010 SCREW HHC 1 4 20 UNC X 1 1 4 LG 2 16 068820 000 RETAINING STRAP FO...

Page 93: ...SB80 Work Platform European 6 9 ILLUSTRATED PARTS BREAKDOWN Section 6 1 Final Assembly SB80 Oscillating Axle Diesel Drawing 1 of 2...

Page 94: ...DTM04 12P 1 205 100338 015 PIN DEUTSCH P N 0462 202 20141 12 206 102455 003 WEDGE DEUTSCH P N WM 12P 1 207 102021 000 CABLE ASSY LWR BOX TO VALVE BLOCK 1 208 029488 099 WIRE CABLE 16 AWG 6 COND FT 11...

Page 95: ...SB80 Work Platform European 6 11 ILLUSTRATED PARTS BREAKDOWN Section 6 1 Final Assembly SB80 Oscillating Axle Diesel Drawing 2 of 2...

Page 96: ...2 LG 1 14 100575 015 PIN 1 50 DIA X 3 1 2 LG 1 15 063559 010 SCREW SHOULDER 5 16 X 3 1 16 011248 004 LOCKNUT 1 4 20 UNC ESNA 1 17 011238 006 LOCKWASHER 3 8 SPLIT RING 5 18 011254 007 SCREW HHC 3 8 16...

Page 97: ...SB80 Work Platform European 6 13 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 98: ...473 003 PIN WELDMENT 2 5 DIA X 12 LG 1 13 100472 012 PIN WELDMENT 1 50 DIA X 6 1 2 LG 1 14 100575 015 PIN 1 50 DIA X 3 1 2 LG 1 15 063559 010 SCREW SHOULDER 5 16 X 3 1 16 011248 004 LOCKNUT 1 4 20 UNC...

Page 99: ...SB80 Work Platform European 6 15 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 100: ...EEL NUT 875 RA 3 4 16 40 10 012002 012 FTG 90 BULKHEAD ADAPTER 12MJ 12MJ 8 11 011732 024 SCR HHC GR8 1 8 UNC X 3 8 12 011239 016 WASHER 1 DIA ASTMA 325 8 14 REF TIRE WHL ASSY RH SEE FINAL ASSY 15 0112...

Page 101: ...SB80 Work Platform European 6 17 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 102: ...012002 012 FTG 90 BULKHEAD ADAPTER 12MJ 12MJ 8 11 011732 024 SCR HHC GR8 1 8 UNC X 3 4 12 011239 016 WASHER 1 DIA ASTMA 325 4 13 102217 000 PAD IMPACT FRONT AXLE 2 14 REF TIRE WHL ASSY RH SEE FINAL A...

Page 103: ...SB80 Work Platform European 6 19 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 104: ...1 5 X 6 X 079 AS REQ 14 102083 001 SHIM 1 5 X 6 X 040 AS REQ 15 102051 000 SLIDE PAD HIGH LOAD 8 16 102050 000 SLIDE PAD 24 17 102367 000 EXTEND INTERLOCK WELDMENT 1 18 102368 000 EXTEND INTERLOCK BR...

Page 105: ...SB80 Work Platform European 6 21 ILLUSTRATED PARTS BREAKDOWN Section 6 1 Boom Assembly Drawing 1 of 2...

Page 106: ...50 DIA X 9 88 LG 1 212 100480 002 PIN 1 50 DIA X 13 25 LG 1 213 011254 008 SCREW HHC 3 8 16 UNC X 1 2 214 011238 006 LOCKWASHER 3 8 SPLIT RING 2 215 011254 060 SCREW HHC 3 8 16 UNC X 7 1 2 2 216 01499...

Page 107: ...SB80 Work Platform European 6 23 ILLUSTRATED PARTS BREAKDOWN Section 6 1 Boom Assembly Drawing 2 of 2...

Page 108: ...ER GUIDE 1 7 102137 000 SLIDE PAD CARRIER GUIDE 4 8 102140 000 RETAINER SLIDE PAD 1 9 102139 000 RETAINER SLIDE PAD 1 10 102088 000 SLIDE PAD 2 11 102389 000 CARRIER GUIDE REAR 1 12 011254 056 SCREW H...

Page 109: ...SB80 Work Platform European 6 25 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 110: ...W 4 8 102089 000 SPACER 8 9 011252 052 SCREW HHC 1 4 20 UNC X 6 1 2 8 10 014996 004 WASHER 1 4 FLAT 16 11 011248 004 LOCKNUT 1 4 20 UNC ESNA 8 12 011254 022 SCREW HHC 3 8 16 UNC X 2 3 4 8 13 014996 00...

Page 111: ...SB80 Work Platform European 6 27 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 112: ...011248 010 LOCKNUT 3 4 10 UNC ESNA 1 10 100562 150 BEARING 8 11 100472 008 WELDMENT PIN 1 12 011240 012 WASHER 3 4 FLAT 1 13 011248 012 LOCKNUT 3 4 10 UNC ESNA 1 14 011254 004 SCR HHC 3 8 16 UNC X 1 2...

Page 113: ...SB80 Work Platform European 6 29 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 114: ...8 11 UNC 4 22 011248 008 LOCKNUT 1 2 13 UNC ESNA 3 23 011291 022 SCR GR 8 HHC 5 8 11 UNC X 2 3 4 16 27 011256 010 SCREW HHC 1 2 13 UNC X 1 1 4 1 28 011254 012 SCREW HHC 3 8 16 UNC X 1 1 2 20 29 01499...

Page 115: ...SB80 Work Platform European 6 31 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 116: ...SAFETY CLIP 8 8 100144 000 EXHAUST PIPE WELDMENT 1 9 100350 001 COVER RIB WELDMENT 1 10 100353 000 COVER RIB WELDMENT 1 11 100370 099 DOOR SEAL C FT 12 12 100383 099 DOOR SEAL B FT 6 13 11273 006 NUT...

Page 117: ...SB80 Work Platform European 6 33 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 118: ...001 FITTING TEE ADAPTOR 2FP 2FP 2FP 1 28 068954 001 OIL PRESSURE SWITCH 1 29 100333 000 OIL PRESSURE SENDING UNIT 1 30 011238 006 LOCKWASHER 3 8 SPLIT RING 2 31 011254 008 SCREW HHC 3 8 16 UNC X 1 2 3...

Page 119: ...SB80 Work Platform European 6 35 ILLUSTRATED PARTS BREAKDOWN Section 6 1 Engine Module Assembly Diesel Drawing 1 of 2...

Page 120: ...000 LOCK WEDGE PLUG 1 205 068661 001 LOCK WEDGE RECEPTACLE 1 206 068762 000 PIN CONTACT 11 207 068762 001 SOCKET CONTACT 8 208 068764 000 PLUG SEALING 12 14 GA 1 209 029617 002 CONN MALE 25 INSUL 14...

Page 121: ...SB80 Work Platform European 6 37 ILLUSTRATED PARTS BREAKDOWN Section 6 1 Engine Module Assembly Diesel Drawing 2 of 2...

Page 122: ...W HHC 1 4 20 UNC X 1 10 16 014996 004 WASHER 1 4 SAE FLAT PLTD 16 17 011248 004 NUT HEX ESNA 1 4 20 UNC 12 18 011253 012 SCREW HHC GR5 5 16 18 UNC X 1 1 4 2 19 014996 005 WASHER 5 16 SAE FLAT PLTD 4 2...

Page 123: ...SB80 Work Platform European 6 39 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 124: ...0310 000 STIFFENER UPPER CONROLLER 1 6 012797 000 SWITCH TOGGLE SPST MAINTAINED 1 7 012798 000 SWITCH TOGGLE SPDT MOMENTARY 4 8 102294 001 INDICATOR LIGHT RED 1 9 102294 002 INDICATOR LIGHT AMBER 1 10...

Page 125: ...SB80 Work Platform European 6 41 ILLUSTRATED PARTS BREAKDOWN Section 6 1 Upper Controller Assembly Diesel Drawing 1 of 2...

Page 126: ...OCKET 218 068764 000 PLUG 219 066807 001 ALARM107DB 1 220 100319 000 HINGE SOUTHCO C6 30 2 221 03965 006 SCREW HHC 10 24 X 3 4 LG 8 222 011240 003 WASHER 10 FLAT 8 224 011715 006 SCREW RD HD MACHINE 6...

Page 127: ...SB80 Work Platform European 6 43 ILLUSTRATED PARTS BREAKDOWN Section 6 1 Upper Controller Assembly Diesel Drawing 2 of 2...

Page 128: ...LE RELAY 3 22 100328 001 CONTROLLER SUPER FLEX 1 23 100299 000 SPACER 8 24 067661 001 RELAY SINGLE POLE 1 25 067661 002 RELAY DOUBLE POLE 3 26 067662 005 RETAINER CLIP RELAY 1 27 067662 006 RETAINER C...

Page 129: ...SB80 Work Platform European 6 45 ILLUSTRATED PARTS BREAKDOWN Section 6 1 Lower Controller Assembly Diesel Drawing 1 of 2...

Page 130: ...6 46 SB80 Work Platform European ILLUSTRATED PARTS BREAKDOWN Section 6 1 Lower Controller Assembly Diesel Drawing 2 of 2...

Page 131: ...SB80 Work Platform European 6 47 ILLUSTRATED PARTS BREAKDOWN Section 6 1 Lower Controller Assembly Diesel Drawing 2 of 2 con t...

Page 132: ...102178 000 STOP BLOCK THREADED 2 13 100575 013 ANCHOR PIN STEERING CYL 2 14 100086 000 KING PIN WELDMENT LOWER 2 15 100472 011 PIN WELDMENT 2 16 102335 000 AXLE EXTEND CYLINDER ASSEMBLY 1 17 068899 00...

Page 133: ...SB80 Work Platform European 6 49 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 134: ...CLEVIS PIN 1 DIA X 2 75 LG 2 19 062889 002 CLIP 177 DIA WIRE 2 20 102234 000 SHIM 20 GA AS REQ D 21 011238 006 LOCKWASHER 3 8 SPLIT RING 48 22 011254 012 SCREW HHC 3 8 16 UNC X 1 1 2 LG 6 23 011254 00...

Page 135: ...SB80 Work Platform European 6 51 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 136: ...0 PIN CYLINDER MOUNT 1 DIA X 2 3 4 LG 2 13 062889 012 HAIR PIN 177 DIA X 3 3 4 LG 2 14 102234 000 SHIM 20GA 8 15 011291 014 SCREW HHC GR8 5 8 11 UNC X 1 3 4 16 16 011240 006 WASHER 3 8 FLAT 32 17 0112...

Page 137: ...SB80 Work Platform European 6 53 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 138: ...FFORX 4FFORX90S 66 1 9 100424 110 4M2T 4FFORX 4FFORX 140 1 10 102417 091 8M3K 8FFORX 8FFORX 91 4 11 102423 048 12C13 12FJX 12FJX 48 8 12 100424 056 4M2T 4FFORX 4FFORX 56 3 14 102421 025 12C13 12FJX 12...

Page 139: ...SB80 Work Platform European 6 55 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 140: ...RX 42 1 209 102414 053 8M3K 8FFORX45 8FFORX 53 1 210 102404 024 4M2T 4FFORX90S 4FFORX 24 1 211 102405 024 4M2T 4FFORX90L 4FFORX 24 1 213 102404 052 4M2T 4FFORX 4FFORX90S 52 4 215 102421 045 12C13 12FJ...

Page 141: ...SB80 Work Platform European 6 57 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 142: ...26 1 304 102408 112 6M3K 6JIC 6FFORX90S 112 1 305 102407 112 6M3K 6FFORX 6FFORX90S 112 1 306 102407 132 6M3K 6FFORX 6FFORX90S 164 1 307 102432 137 6M3K MTF 6FFORX 6FFORX90S 984 2 310 102430 120 4M3K M...

Page 143: ...SB80 Work Platform European 6 59 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 144: ...6MFOR 2 5 100434 008 FITTING 90 ADAPTER 6MB 6MFOR 2 6 102381 005 FITTING TEE 8MB 8MFOR 8MFOR 1 7 100434 004 FITTING 90 ADAPTER 6MB 4MFOR 2 9 100433 005 FITTING 45 ADAPTER 6MB 6MFOR 11 10 011941 020 FI...

Page 145: ...2039 000 ITEM PART NO DESCRIPTION QTY 1 102272 000 VALVE BLOCK 1 4 100432 009 FITTING STR 6MB 6MFOR 10 5 100432 004 FITTING STR 6MB 4MFOR 3 6 100432 010 FITTING STR ADAPTER 8MB 6MFOR 2 7 100448 002 FI...

Page 146: ...VALVE BLOCK ASSEMBLY SB80 TWO SPEED AXLE LOCK BRAKE 102331 000 ITEM PART NO DESCRIPTION QTY 1 100258 001 VALVE BLOCK BRAKE AXLE LOCK 2 SPD 1 2 100432 002 FITTING STR ADAPTER 4MB 4MFOR 5 4 100434 008 F...

Page 147: ...tform European 6 63 ILLUSTRATED PARTS BREAKDOWN Section 6 1 JIB VALVE BLOCK ASSEMBLY SB80 102332 000 ITEM PART NO DESCRIPTION QTY 1 100283 002 VALVE BLOCK JIB ROTATE 1 2 100434 008 FITTING STR ADAPTER...

Page 148: ...432 002 FITTING STR ADAPTER 4MB 4MFOR 4 3 100432 015 FITTING STR ADAPTER 8MB 8MFOR 1 4 011941 020 FITTING STR ADAPTER 12MB 12MJ 3 5 102293 000 VALVE STERLING N5D125 10 0 N 1 6 102292 001 VALVE STERLIN...

Page 149: ...002 VALVE STERLING LO6A3 90 90 1 5 100434 026 FITTING 90 ADAPTER 16MB 16MFOR 1 6 100432 027 FITTING STR ADAPTER 12MB 12JIC 5 7 100432 005 FITTING STR ADAPTER 8MB 4MFOR 1 8 100432 002 FITTING STR ADAPT...

Page 150: ...ILLUSTRATED PARTS BREAKDOWN Section 6 1 SLEW MOTOR VALVE ASSEMBLY SB80 102343 000 ITEM PART NO DESCRIPTION QTY 1 100261 000 MOTOR VALVE BLOCK 1 2 100434 008 FITTING 90 ADAPTER 6MB 6MFOR 2 3 100434 00...

Page 151: ...Work Platform European 6 67 ILLUSTRATED PARTS BREAKDOWN Section 6 1 CHARGE PUMP FILTER ASSEMBLY SB80 102327 000 ITEM PART NO DESCRIPTION QTY 1 100289 000 FILTER 1 2 100434 015 FTG 90 ADAPTER 12MB 8MF...

Page 152: ...0 FILTER 1 5 012467 003 PIPE NIPPLE 3 4 NPT 1 6 102388 018 FITTING STR 20MP 20MFOR 1 7 102388 016 FITTING STR 16MP 16MFOR 1 8 102388 009 FITTING STR 8MP 8MFOR 2 9 100286 001 SUCTION STRAINER 1 11 1002...

Page 153: ...TRATED PARTS BREAKDOWN Section 6 1 EMERGENCY LOWERING POWER UNIT ASSEMBLY SB80 102334 000 ITEM PART NO DESCRIPTION QTY 1 102264 000 EMERGENCY LOWERING POWER UNIT 1 2 100434 008 FITTING 90 6MB 6MFOR 1...

Page 154: ...ELDMENT 1 3 100481 000 ROLLER TUBE 2 4 011253 022 SCREW HHC 5 16 18 UNC X 2 3 4 2 5 011248 005 LOCKNUT HEX 5 16 18 UNC ESNA 2 6 100468 001 PANEL DECAL MOUNT REF 7 026551 005 POP RIVET 1 8 DIA 3 16 1 4...

Page 155: ...SB80 Work Platform European 6 71 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 156: ...WELDMENT 1 3 100481 000 ROLLER TUBE 2 4 011253 022 SCREW HHC 5 16 18 UNC X 2 3 4 2 5 011248 005 LOCKNUT HEX 5 16 18 UNC ESNA 2 6 100468 001 PANEL DECAL MOUNT REF 7 026551 005 POP RIVET 1 8 DIA 3 16 1...

Page 157: ...SB80 Work Platform European 6 73 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 158: ...NO DESCRIPTION QTY 1 102259 000 PUMP SUNDSTRAND SERIES 42 1 2 102397 005 FITTING 90 LG ADAPTER 16MB 16MFOR 1 3 011934 015 FITTING 90 ADAPTER 12MB 12MJ 2 4 100432 032 FITTING STR ADAPTER 16MB 12FOR 1...

Page 159: ...ean 6 75 ILLUSTRATED PARTS BREAKDOWN Section 6 1 LIFT PUMP ASSEMBLY SB80 102326 000 ITEM PART NO DESCRIPTION QTY 1 102277 000 PUMP 1 2 100434 020 FITTING 90 ADAPTER 12MB 10MFOR 1 3 100434 027 FITTING...

Page 160: ...Section 6 1 AXLE EXTEND LOGIC VALVE ASSEMBLY SB80 102345 000 ITEM PART NO DESCRIPTION QTY 1 102276 000 AXLE EXTEND LOGIC VALVE 1 2 100432 002 FITTING STR ADAPTER 4MB 4MFOR 1 3 100434 006 FITTING 90 AD...

Page 161: ...VE MOTOR ASSEMBLY SB80 102328 000 ITEM PART NO DESCRIPTION QTY 1 102260 000 DRIVE MOTOR 1 2 102280 000 FITTING AREO FS59011 1212 75 2 3 100434 002 FITTING 90 4MB 4MFOR 1 4 100434 021 FITTING 90 10MB 8...

Page 162: ...ATED PARTS BREAKDOWN Section 6 1 REAR DRIVE MOTOR ASSEMBLY SB80 102330 000 ITEM PART NO DESCRIPTION QTY 1 102260 000 DRIVE MOTOR 1 3 100434 002 FITTING 90 4MB 4MFOR 1 4 100434 014 FITTING 90 10MB 8MFO...

Page 163: ...ork Platform European 6 79 ILLUSTRATED PARTS BREAKDOWN Section 6 1 PLATFORM ROTATOR ASSEMBLY SB80 102340 000 ITEM PART NO DESCRIPTION QTY 1 100550 000 ROTATOR 1 2 100434 002 FITTING 90 ADAPTER 4MB 4MF...

Page 164: ...pean ILLUSTRATED PARTS BREAKDOWN Section 6 1 SWING DRIVE ASSEMBLY SB80 102346 000 ITEM PART NO DESCRIPTION QTY 1 102262 000 SWING DRIVE 1 2 100432 002 FITTING STR ADAPTER 4MB 4MFOR 1 3 100435 001 FITT...

Page 165: ...AXLE FLOAT CYLINDER ASSEMBLY SB80 102333 000 ITEM PART NO DESCRIPTION QTY 1 100556 000 CYLINDER AXLE FLOAT 1 2 100432 002 FITTING STR ADAPTER 4MB 4MFORS 1 3 100434 002 FITTING 90 ADAPTER 4MB 4MFOR 1...

Page 166: ...KDOWN Section 6 1 AXLE EXTEND CYLINDER ASSEMBLY SB80 102335 000 ITEM PART NO DESCRIPTION QTY 1 102256 000 CYLINDER AXLE EXTEND 1 2 100432 009 FITTING STR ADAPTER 6MB 6MFOR 2 3 100432 002 FITTING STR A...

Page 167: ...LY SB80 102336 000 ITEM PART NO DESCRIPTION QTY 1 102255 000 CYLINDER MASTER 1 102255 010 SEAL KIT 102255 003 BUSHING CYLINDER END 2 102255 004 BUSHING ROD END 1 102255 005 COUNTERBALANCE VALVE 1 2 10...

Page 168: ...LIFT CYLINDER VALVE ASSEMBLY SB80 102337 000 ITEM PART NO DESCRIPTION QTY 1 102254 000 LIFT CYLINDERFT CYL 1 102254 010 SEAL KIT 102254 003 BUSHING ROD END 1 2 102047 000 TUBE ASSY LIFT CYL 1 3 100434...

Page 169: ...1 SLAVE CYLINDER ASSEMBLY SB80 102338 000 ITEM PART NO DESCRIPTION QTY 1 102252 000 SLAVE CYLINDER 1 102252 010 SEAL KIT 102252 003 BUSHING 4 102252 000 COUNTERBALANCE VALVE 1 2 100434 002 FITTING 90...

Page 170: ...BREAKDOWN Section 6 1 JIB CYLINDER ASSEMBLY SB80 102339 000 ITEM PART NO DESCRIPTION QTY 1 102251 000 JIB CYLINDER 1 102251 010 SEAL KIT 102251 003 BUSHING 4 2 100432 002 FITTING STR ADAPTER 4MB 4MFO...

Page 171: ...OWN Section 6 1 STEERING CYLINDER ASSEMBLY SB80 102344 000 ITEM PART NO DESCRIPTION QTY 1 102257 000 STEERING CYLINDER 1 102257 010 SEAL KIT 102257 003 BUSHING ROD END 1 102257 004 BUSHING CYLINDER EN...

Page 172: ...AUX DSL 1 27 100340 002 LABEL UPPER CONTROLS EMERGENCY STOP 1 28 100340 008 LABEL UPPER CONTROLS AUX 1 29 100341 001 LABEL LOWER CONTROLS 1 30 066562 006 LABEL TIRE PRESSURE 4 31 100100 001 LABLE AXLE...

Page 173: ...SB80 Work Platform European 6 89 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 174: ...ONTROLS AUX DSL 1 27 100340 002 LABEL UPPER CONTROLS EMERGENCY STOP 1 28 100340 008 LABEL UPPER CONTROLS AUX 1 29 100341 001 LABEL LOWER CONTROLS 1 30 066562 006 LABEL TIRE PRESSURE 4 31 100100 001 LA...

Page 175: ...SB80 Work Platform European 6 91 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 176: ...L UPPER CONTROLS DRIVE 1 26 100340 206 LABEL UPPER CONTROLS AUX DSL 1 27 100340 202 LABEL UPPER CONTROLS EMERGENCY STOP 1 28 100340 208 LABEL UPPER CONTROLS AUX 1 29 100341 201 LABEL LOWER CONTROLS 1...

Page 177: ...SB80 Work Platform European 6 93 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 178: ...UPPER CONTROLS DRIVE 1 26 100340 206 LABEL UPPER CONTROLS AUX DSL 1 27 100340 202 LABEL UPPER CONTROLS EMERGENCY STOP 1 28 100340 208 LABEL UPPER CONTROLS AUX 1 29 100341 201 LABEL LOWER CONTROLS 1 31...

Page 179: ...SB80 Work Platform European 6 95 ILLUSTRATED PARTS BREAKDOWN Section 6 1...

Page 180: ...4 002 ITEM PART NO DESCRIPTION QTY 1 102265 000 WHEEL 22 5 X 11 75 1 2 102268 000 TIRE 22 5 X 15 NHS 16 PLY 1 3 012282 001 VALVE STEM 1 TIRE WHEEL ASSEMBLY SB80 POLY FILL RIGHT HAND 102034 003 ITEM PA...

Page 181: ...4 002 ITEM PART NO DESCRIPTION QTY 1 102265 000 WHEEL 22 5 X 11 75 1 2 102268 000 TIRE 22 5 X 15 NHS 16 PLY 1 3 012282 001 VALVE STEM 1 TIRE WHEEL ASSEMBLY SB80 POLY FILL RIGHT HAND 102034 003 ITEM PA...

Page 182: ...TANK ASSEMBLY SB80 DIESEL 102040 000 ITEM PART NO DESCRIPTION QTY 1 100250 000 FUEL TANK PLASTIC 1 2 100272 000 WITHDRAWL TUBE 2 3 010178 003 FITTING 1 4 NPT TO 1 4 BARBED 1 4 011919 006 PIPE PLUG 3 4...

Page 183: ...IPTION QTY 2 102035 002 18 22 5 18 PLY POLY FILL TIRE L H 2 2 102035 003 18 22 5 18 PLY POLY FILL TIRE R H 2 3 029945 019 LEVEL SENSOR 8 deg 1 4 100106 000 LABEL PLUS 3 INSTRUCTIONAL 3 5 066562 008 LA...

Page 184: ...6 100 SB80 Work Platform European ILLUSTRATED PARTS BREAKDOWN Section 6 1 NOTES...

Page 185: ...Call Toll Free in U S A 1 800 926 LIFT...

Page 186: ...pright Inc 801 South Pine Street Madera California 93637 TEL 559 662 3900 FAX 559 673 6184 PARTS 1 888 UR PARTS PARTSFAX 559 669 9884 Upright Inc Unit S1 Park West Industrial Park Friel Avenue Nangor...

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