Upright SB-80, Service & Parts Manual

Page: 27 / 186

SB80 Work Platform - European 3-3
M
AINTENANCE
Section
3.2
Preventative Maintenance Table Key
Interval
Daily=each shift or every day
50h/30d=every 50 hours or 30 days
250h/6m=every 250 hours or 6 months
1000h/2y=every 1000 hours or 2 years
Y=Yes/Acceptable N=No/Not Acceptable
R=Repaired/Acceptable
Preventative Maintenance Report
Date: ___________________________________
Owner: _________________________________
Model No: _______________________________
Serial No: _______________________________
Serviced By: _____________________________
Service Interval: __________________________
Table 3-1: Preventative Maintenance Check list
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Battery
Check electrolyte level Daily
Check specific gravity 6m
Clean exterior 6m
Check battery cable condition Daily
Clean terminals 6m
Engine Oil and
Filter
Check level and condition Daily
Check for leaks Daily
Change oil & filter (Diesel) 500h
Change oil & filter (Gas) 200h
Engine Fuel
System
Check fuel level Daily
Check for leaks Daily
Replace fuel filter 6m
Check air cleaner Daily
Engine
Coolant
Check coolant level (with engine cold) Daily
Replace coolant 3m
Hydraulic Oil
*See Note
Check oil level Daily
Change filter 6m
Drain and replace oil 2y
Hydraulic
System
Check for leaks Daily
Check hose connections 30d
Check hoses for exterior wear 30d
Emergency
Hydraulic
System
Check operation of the emergency lowering
override power unit
Daily
Controller Check switch operation Daily
Control Cable
Check the exterior of the cable for pinching,
binding or wear
Daily
Platform Deck
and Rails
Check fasteners for proper torque Daily
Check welds for cracks Daily
Check condition of platform Daily
Tires
Check for damage Daily
Check air pressure 6,9 bar (100PSI) Daily
Check lug nuts (torque: 353 Nm [260 ft/lbs]) 30d
Hydraulic
Pump
Wipe clean 30d
Check for leaks at mating surfaces 30d
Check for hose fitting leaks Daily
Check mounting bolts for proper torque 30d
Drive Motors Check for operation and leaks Daily
Torque Hubs
Check for leaks Daily
Check oil level 250h/6m
Change Oil after break-in 50h/30d
Torque hub mounting hardware to 353 Nm
[260 ft/lbs])
6m
Change Oil 1000h/2y
Steering
System
Check hardware & fittings for proper torque 6m
Check linkage for wear 30d
Check for missing or loose retainers 30d
Check steering cylinder for leaks 30d
Elevating
Assembly
Inspect for structural cracks Daily
Check pivot points for wear 30d
Check mounting pin pivot bolts for proper
torque
30d
Check members for deformation Daily
Chassis
Check hoses for pinch or rubbing points Daily
Check component mounting for proper
torque
6m
Check swing bearing bolt torque 475 Nm
(350 ft/lbs)
6m
Check welds for cracks Daily
Axles Grease wear pads on extending axles 30h
Lift Cylinder
Check the cylinder rod for wear 30d
Check mounting pin pivot bolts for proper
torque
30d
Check seals for leaks 30d
Inspect pivot points for wear 30d
Check fittings for proper torque 30d
Axle Cylinder
Check the cylinder rod for wear 30d
Check mounting pin pivot bolts for proper
torque
30d
Check seals for leaks 30d
Inspect pivot points for wear 30d
Check fittings for proper torque 30d
Entire Unit
Check for and repair collision damage Daily
Check fasteners for proper torque 3m
Check for corrosion-remove and repaint 6m
Lubricate 30d
Turret
Check ring gear for wear and proper
lubrication
Daily
Check planetary oil level 150h/3m
Check Lubricate ring gear(MoS
2
grease)
30d
Labels
Check for peeling, missing, or unreadable
labels & replace
Daily
* Mobile DTE 15M, ISO grade 46, 40°F to 110°F
* Mobile DTE 13M, ISO grade 32, 10°F to 65°F
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R