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5. Operation and maintenance

Picture 32

A

Correct operation and service 
guarantee good functionality and 
long operating life for WehoPuts 
miniature treatment plant. Opera-
tion and service should be logged 
in the treatment plant operation 
journal.

NOTE! Protective gloves must be 
worn and instructions followed 
during service. The treatment 
plant lid must be locked aft er the 
procedures.

A working treatment plant requires 
the following regular maintenance 
procedures:

• 

Monitoring treatment plant 
operation using the control 
unit display and plant 
signal lamp or GSM remote 
monitoring 

• 

Monitoring amount of 
WehoPuts fl occulation 
chemical and fi lling chemical 
tank as required

• 

Emptying the sludge bag as 
required, normally on average 
between 2 to 4 months 
(WP 10: 1 to 3 months) 

• 

Alternatively, the sludge can 
be removed using a vacuum 
truck at least 2 times per year 
or based on a settling test

• 

Periodic service once a year, at 
least every 2 years 

5.1 Treatment plant operation 
monitoring  

To ensure disturbance-free treat-
ment plant operation, pay regular 
attention to the signal lamp, con-
trol unit display and compressor. In 
case of alarm/failure, proceed as 
described in section 6.1. 

The following procedures are part 
of regular monitoring: 

• 

Verify the signal lamp is 
constantly on, if the light 
goes out or is fl ashing, see 
section 6.1.

• 

Follow compressor activity 
every week. 

• 

Follow aeration functionality 
by monitoring process tank 
water level. If the air bub-

bles are single and large, the 
aerating equipment requires 
service

• 

Observe the quality and odour 
of outgoing water. 

• 

Check the functionality of 
the control unit ground fault 
switches at least once a year. 
The switch is checked by 
pressing the Test button in 
the control unit. Pressing the 
button should trigger the 
fuse, which is restored aft er 
the test. 

NOTE! You can test the functional-
ity of the compressor or pumps by 
moving the device plug to the X6 
service socket or choosing IO test in 
the soft ware menus (section 4.3)

5.2 Filling chemical container

The treatment plant control unit 
will alarm when the chemical tank 
is emptying. The alarm will not 
interrupt the cleaning process 
itself, but more chemicals need to 
be added as soon as possible. 

The treatment plant consumes ca. 
0.2l of chemical per 1m

3

 of waste-

water. The chemical tank holds 50 
litres.

We recommend not fi lling the 
chemical container completely if 
the treatment plant is not in active 
use. The chemical may form layers 
with ageing.

The WehoPuts fl occulation 
chemical is sold in containers of 10 
and 20 litres.

Only the WehoPuts 
fl occulation chemical 
may be used in the 
treatment plant.  

The WehoPuts fl occulation 
chemical is a corroding agent 
(pH 2). The chemical safety data 
sheet must be studied before 
handling the chemical. 

NOTE! Filling the chemical tank 
must be registered in the operation 
journal!

The chemical tank is located below the 
treatment plant machine room and it is 
fi lled through the pipe in the machine 
room. 

NOTE! Use protective gloves 
and glasses when handling the 
chemical!

Filling chemical container:

1. 

Study the chemical safety 
data sheet.

2. 

Open the fi ller pipe cap 
(picture 32, A)

3. 

Empty the chemical container 
using the funnel 
(picture 33 B). Be careful not 
to spill the chemical.

4. 

During fi lling, monitor the 
surface of the chemical from 
the fi ll pipe to prevent overfi l-
ling. The tank holds 50l.

5. 

Close the cap.

6. 

The chemical alarm is auto-
matically acknowledged when 
chemical has been added into 
the container.

18

Summary of Contents for WehoPuts 10

Page 1: ...WehoPuts 5 10 MINI AT URE WA S T E WAT E R T R E ATME N T PL A N T S INS TA L L AT ION A ND OPER AT ION M A NUA L 9 2014...

Page 2: ...removal using sludge bags 14 4 Treatment plant management 15 4 1 Treatment plant control unit 15 4 2 Process monitoring 15 4 3 Operation settings 16 4 4 Acknowledging alarms and reminders 17 4 5 GSM r...

Page 3: ...vers structural manufactur ing and material errors reported to and veri ed by the manufacturer Detailed warranty conditions can be found in the warranty certi cate supplied with the treatment plant MO...

Page 4: ...ent plant will automati cally resume the process from the interrupted stage Process steps 1 Wastewater batch accumulation Wastewater is directed into the storage tank without separate pre treatment Fr...

Page 5: ...875 1105 920 1160 outlet 110 110 outlet height from ground level 1335 1400 Electricity 230V 230V Distribution board main fuse 1x10A 1x10A Power supply cable MCMK 2x1 5 1 5 MCMK 2x1 5 1 5 Annual power...

Page 6: ...ank level switch 6 Over ow pipe connection 7 Machine room ventilation 8 Flushing tank 9 Chemical tank 10 Aerating plate 11 Sludge pump 12 Emptying pump 13 Process tank level switch 14 Outlet pipe conn...

Page 7: ...on pipe signal lamp ventilation pipe sludge bags sludge bag xing ring settling test measuring glass 2 2 Planning and choice of treatment plant location A plan is required for wastewater system constru...

Page 8: ...absorption well or area is measured based on the amount of water absorbed at one time and a bypass option is arranged in case of clogging It is preferable to install an inspection pipe in front of the...

Page 9: ...ant in locations where the soil contains mostly clay or high groundwater levels Lower the treatment plant into the trench using the lifting rings Install the anchor plates 4 pcs rod on the rods inside...

Page 10: ...er ow pipe in e g properties with a basement Over ow pipe and discharge pipe connection Fill the trench in layers to the level of the over ow pipe and discharge pipe connection Connect the over ow pip...

Page 11: ...d marked according to protection requirements The electricity cable is connected to the single phase socket in the treat ment plant machine room The control unit is connected to the socket with a plug...

Page 12: ...ting outward from the plant The treatment plant is entirely insulated to ground level 2 3 8 Filling and locking After installation the trench is lled up and the ground is shaped so it is slanted away...

Page 13: ...ere must be no sand or stones on the bottom of the storage and process tanks after installation 3 2 Releasing pumps For transport and installation the treatment plant pumps 2 pcs have been lifted to t...

Page 14: ...mode the compressor aerates the waste water Once a certain amount of wastewater has accumulated in the process tank the cleaning process begins 3 6 Sludge removal using a vacuum truck In the treatment...

Page 15: ...ers or alarms may be moni tored from the control unit PLC display The logic keyboard can be used for the following operational settings and choices Operating language Sludge emptying method selection...

Page 16: ...6 00 No Specifying sampling time The function is activated by choosing Yes and pressing Enter Feed the process block end time in numbers and press Enter The time is speci ed by being 7 h 30 min before...

Page 17: ...s been corrected and the alarm acknowledged The status of the treatment plant may also be supervised by status queries which the plant will reply to using SMS messages Messages correspond to readings...

Page 18: ...ault switches at least once a year The switch is checked by pressing the Test button in the control unit Pressing the button should trigger the fuse which is restored after the test NOTE You can test...

Page 19: ...age tank Sludge bag installation and replacement 1 Open treatment plant lid and move the sludge pipe to the side before removing the sludge basket picture 34 2 Lift up the entire sludge basket 3 Relea...

Page 20: ...ge removal using a vacuum truck is normally performed twice a year Vacuum truck emptying is not the default setting in the treatment plant Sludge pumping into the sludge bag is enabled until vacuum tr...

Page 21: ...tling test 4 Take sludge from the process tank on the right side into the measuring glass up to the one litre marker picture 40 5 Place the measuring glass on an even surface temperature above 0 degre...

Page 22: ...d into the treatment plant as it is a strong alkali that may lead to active sludge death Picture 42 Picture 43 Picture 44 5 5 2 Dosing and monitoring Lime is added into the treatment plant s process t...

Page 23: ...orised service vendors The periodic service and failure related service of the treatment plant are carried out by the manufacturer or a manufacturer authorised ser vice centre The owner of the propert...

Page 24: ...ince the last vacuum truck emptying The sludge bag reminder is not on by default You can activate the reminder by using the instructions in section 4 3 The replacement interval is a guideline When slu...

Page 25: ...nspected If the sludge is black in colour the active sludge has died This may be due to a long break in operation aerating malfunction or foreign substance in the treatment plant You can determine the...

Page 26: ...TE Before service ensure that the electrical supply to the treatment plant is disconnected NOTE Note the risk of falling into the tank 7 2 1 Transfer pump cleaning The transfer pump is located inside...

Page 27: ...ter cleaning ensure the free rotation of the blade wheel picture 53 Picture 48 Picture 49 Picture 50 9 Reassemble the pump after cleaning Carefully reattach the bottom plate screws Clear any accumulat...

Page 28: ...er pump chain in the storage tank The structure of the treatment plant is explained in section 1 7 Cleaning storage tank level switches see section 7 1 items 1 2 6 and 9 Cleaning process tank level sw...

Page 29: ...Operation journal dures carried out on the treatment plant DATE EVENT ALERT SERVICE PROCEDURE The property owner must regularly complete an operation journal of the operation and service proce 29...

Page 30: ...DATE EVENT ALERT SERVICE PROCEDURE 30...

Page 31: ...DATE EVENT ALERT SERVICE PROCEDURE 31...

Page 32: ...30721_ENG_09 2014 Performer Uponor Infra Ltd P O Box 21 FI 65101 Vaasa Finland T 358 20 129 211 F 358 20 129 2098 W www uponor E markkinointi uponor uponor com...

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