Unitek DS-405.2 Manual Download Page 1

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Hans-Paul-Kaysser-Straße 1

Ausgabe / Version

71397 Leutenbach-Nellmersbach

04/2019 - V01

Tel.: 07195 / 92 83 - 0

Fax: 07195 / 92 83 - 129

[email protected]

www.unitek.eu

M A N U A L

Digitale three-phase Servo Amplifier

DS-400.2

for EC/AC-Servo Motors

Summary of Contents for DS-405.2

Page 1: ...Stra e 1 Ausgabe Version 71397 Leutenbach Nellmersbach 04 2019 V01 Tel 07195 92 83 0 Fax 07195 92 83 129 contact unitek eu www unitek eu M A N U A L Digitale three phase Servo Amplifier DS 400 2 for E...

Page 2: ...and guidelines 13 2 14 Risks 14 2 15 Technical data 15 3 Mechanical Installation 18 3 1 Important advices 18 3 2 Dimensions DS 405 DS 420 19 3 3 Dimensions accessories 20 3 4 Installation 21 4 Electri...

Page 3: ...face RS 232 40 5 5 CAN BUS 41 5 6 Resolver connection 42 5 7 Encoder TTL connection 43 5 8 SIN COS 1Vss CONNECTION 45 5 9 Rotor position encoder connection via a bl tacho 46 5 10 X8 TTL Encoder output...

Page 4: ...t converters 1Q 4Q Servo UNITEK Series Classic 200W to 800kW DC and ac servo amplifiers for battery operation A2 A3 D3 Series BAMO Analog and digital Series BAMOBIL Series BAMOCAR 2 3 Engineering inst...

Page 5: ...rial sector B2B secondary environment Manufacturer UNITEK Industrie Elektronik GmbH Dealer Caution Danger to life High voltage Warning Important Dangerous electric fields 2 6 Scope of delivery Divece...

Page 6: ...performance is higher which results in up to 5 times higher acceleration values Asynchronous servo motors are less expensive and do not require solenoids in the rotor The control characteristics are v...

Page 7: ...od processing machines robots and handling systems conveyors extruders calenders and many other machines and installations for industrial applications Build Robust units for switch cabinet mounting st...

Page 8: ...or enable and the output stage switch emergency stop function safety BTB ready for operation solid state relay Position speed and torque control Encoder systems resolver TTL incremental encoder SINCOS...

Page 9: ...orrect programming may cause dangerous movements Intended applications The devices of the DSxx series are power electric parts used for regulating energy flow They are designed as components BDM to co...

Page 10: ...switch cabinet is open and or the safety systems are de activated it must be ensured by the operator that only skilled and suitably trained personnel has access to the units Assembly should only be c...

Page 11: ...arted until it is ensured that the machine the installation or the vehicle comply with the regulations of the EC machinery directive 2006 42 EG and the EMC guideline 2004 108 EG On the installation an...

Page 12: ...property When operating the units the switch cabinet must be closed and the safety systems must be enabled Exceptions to this are the first commissioning or if switch cabinet repair works have to be c...

Page 13: ...ly hazardous for health and life Protective parts for earth leakage earth leakage circuit breakers must be ac dc sensitive and designed and rated according to the standards EN 50178 For emergency batt...

Page 14: ...c power drive systems safety 2010 EN 60664 1 Isolation coordinates low voltage 2012 EN 61010 Safety regulations control units 2011 EN 61508 5 Functional safety of electric electronic systems 2011 EN 6...

Page 15: ...ermitted in the specifications electromagnetic interferences electrostatic interferences lightning strikes failure of components failure in the brakes Dangerous temperatures caused by faults during th...

Page 16: ...rent Aeff 5 12 20 Max peak current Alo 10 24 40 Max power loss W 80 150 250 Clock frequency kHz 8 Ballast switch on voltage V 750 10 Over voltage switching threshold V 860 10 Min external ballast resi...

Page 17: ...C EN60721 Site of installation 1000m above sea level 100 1000m performance reduced by 1 5 100 m Cooling Internal ventilator Mounting position vertical performance reduced by 20 when mounted horizonta...

Page 18: ...Basic information 17 04 2019 V01 DS 400 2 Technical data Blank page for printing reasons...

Page 19: ...ischarged ventilation air min 100mm Any bore hole dimensions for the fixation of the device must be taken from the dimension diagrams or from the drilling plan not from the device Drill the mounting b...

Page 20: ...04 2019 V01 DS 400 2 Dimensions DS 405 DS 420 3 2 Dimensions DS 405 DS 420 DS DS 400 2 publi Size 2 DS405 xx bis DS420 xx Mounting depth without connector 190 mm with connector max 250 mm Fixing screw...

Page 21: ...and input filter capacitors are installed in the device Moto choke DS DS 400 Drossel Type Voltage Induction Dimension Weight A mH HxBxT mm kg MDD 1 6a 5 5 1 9 95x54x108 MDD 1 6b 10 10 1 95x58x108 MDD...

Page 22: ...angular crossings spatial separation of the disturbance coupling Installation instruction DS 400 schrank2 block Recommended fixing screw DIN 912 M5x12 with safety washer Bore the threaded M5 holes at...

Page 23: ...vice is safely disconnected from the power supply place the short circuit bracket affix warning signs The installation should only be carried out by suitably trained personnel for electrical engineeri...

Page 24: ...Electrical installation 23 04 2019 V01 DS 400 2 Circuit diagram 4 2 Circuit diagram DS 400 blockbild 2 tms...

Page 25: ...Electrical installation DS 400 2 04 2019 V01 24 Circuit diagram Circuit diagram DS 400 blockbild digi 1 5...

Page 26: ...9 33 40 38 40 48 42 28 43 47 41 19 20 21 24 AOUT GND Master connector Line protection Mains filter ext regen resistor Auxiliary voltage Mains voltage maximum 3x480V 10 24V Safety circuit Control Prote...

Page 27: ...AIN1 AIN1 INC OUT CAN BUS RS232 CAN MASTER GND PC COMx DS 400 2 19 20 21 24 AOUT GND DC BUS input DC BUS fuses Auxiliary voltage DC BUS maximal 650 24V Safety circuit Control Protective earth PE conn...

Page 28: ...END1 LMT1 END2 LMT2 AIN1 AIN1 DIN1 GNDE FRG RUN 8 10 11 9 6 7 5 GND24 BTB RDY BTB RDY 2 3 1 X1 Resolver Motor Temperatur nc nc nc 10 9 11 REF1 COS1 SIN2 13 12 14 15 REF2 4 M nc 1 2 3 COS2 SIN1 Motor...

Page 29: ...PE screw X 3 6 must be connected to the mounting plate using a 4 mm line Connection of the control conductors All control conductors must be shielded Analogue signal lines must be twisted and shielded...

Page 30: ...EMC requirements Bus filter and input capacitors are installed Leakage current 60 mA Connection to the T NC mains using an auto transformer DS400 Netzanschluss T NC Trafo The max secondary voltage of...

Page 31: ...ect earthing Device PE via a ground connection Connection data Typ AC connection 1x30V 10 to 1x480V 10 50 60Hz Three phase current connection 3x30V 10 to 3x480V 10 50 60Hz min connecting cross section...

Page 32: ...device ventilator Note Always check the switching capacity K1 Fast switching off on If the switch off on sequence is fast the inrush current may rise to a 30 fold higher value 1ms Attention The drive...

Page 33: ...al ripple 10 Inrush current 2 A Nominal current 0 8 A Attention In addition to the internal supply current 0 8 A the sum of the output currents DOUT must be provided by the mains module 24 V If the au...

Page 34: ...e below table Connecting terminal X3 6 X3 7 X3 8 X3 9 Only one correct connecting sequence is possible Type DS 405 412 420 Motor choke Only necessary for a shield capacity of 5 nF Approx 25 m motor ca...

Page 35: ...trifugal mass Always use external resistors for centrifugal masses or in case of uncertainties concerning the rating Type DS 405 412 420 Installed resistor Ohm 80 51 42 Continuous power W 50 100 Pulse...

Page 36: ...resistance power P Ballast W ___Pmax___ K1 x K2 Jg n n tB Motor torque and reduced load max Speed Speed difference Braking time kgm min 1 min 1 s Warning The ballast resistor may be up to 200 C hot Re...

Page 37: ...emaining four digital inputs can be programmed The inputs LMT1 X1 5 and LMT2 X1 6 are preferably to be used as inputs of the output stage switch Input Connection Function State FRG RUN X1 7 Enable fix...

Page 38: ...e PWM pulses in the processor There is no RFE signal in the 2nd disable channel to disable the PWM pulses at the output of the processor Restart Release the safety switching device Contacts of the saf...

Page 39: ...t in the safety circuit Protect the BTB RDY signal path by means of 0 5A Ready for operation opens red LED open relay contact in case of error messages in case of under voltage of the auxiliary voltag...

Page 40: ...be changed by swapping the connections at the differential input or by means of a logic input or by programming The analog inputs can be assigned to different functions With a digital command value RS...

Page 41: ...ard coded to 115200 Baud Null modem connecting cable View to the soldered side Shield on the housing Max cable length 10m E DS 400 RS232 Verb 1 FM socket A line filter should be installed in case of s...

Page 42: ...CY 4x0 25 shield Designation Connector no Cable colour CAN V 9 brown CAN GND 3 white CAN H 7 green CAN L 2 yellow FM jack CAN BUS connection with several devices Master Address xx Address xx Address x...

Page 43: ...reso Use only motors with a 2 4 6 or 8 pole resolver which have been approved by the manufacturer Observe the motor specific connection data sheet RS Connector X7 15 pole D connector Connecting cable...

Page 44: ...anufacturer Observe the motor specific connection data sheet IN Connector X7 15 pole D connector Connecting cable 10 signal conductors shielded min cross section 0 14 mm 2 supply lines min cross secti...

Page 45: ...5V the voltage must be specified on order and externally be connected Checking the correct connection Rotor sequence The correct sequence of the rotor signals with a motor turning clockwise is 1 3 2 6...

Page 46: ...tors twisted and shielded min cross section 0 14 mm 2x signal conductors shielded min cross section 0 14 mm 4x supply lines temp min cross section 0 5 mm Cable type 4x 2x0 14 4x0 14 C 4x0 5 C For link...

Page 47: ...ector Connecting cable 12x signal conductors supply lines temp min cross section 0 25mm For link chains use appropriate cables Cable length for 25 m the cross section of the cable used must be increas...

Page 48: ...x DPC E DS 400 Enco In Out TTL Ansch3 DS BAx DPC DS 400 Stecker encoout D Stecker X8 1 VCC CNT 2 9 3 8 7 4 5 GND CNT TMS DSxx BAxx 6 Out In A A B B N N VCC CNT GND LBR 1 Inc In Inc Out Z hler CNC SPS...

Page 49: ...med Parameter 0 x a4 Bit1 for IN it corresponds to the encoder no of pulses DS 400 encoder out Pulse signals motor revolving clockwise Output level low 0 5 V high 4 5 V Slope 0 1 s Zero pulse min 0 2...

Page 50: ...re failure flashing bright dark Starting state after reset auxil voltage 24V off on The first enable stops the flashing display Drive enable Drive disabled not enabled OK 0 OK 1 ENA 1 OK 1 ENA 0 brigh...

Page 51: ...high 8 OVERVOLTAGE Overvoltage 1 8 x UN 9 I_PEAK Over current 300 A RACEAWAY Drive races without command value wrong direction B USER User choice of error C 12R Overload D RESERVE E CPU ERROR Softwar...

Page 52: ...Address 0x8f 0 WARNING_0 Device detection inconsistent Bit 16 1 ILLEGAL STATUS RUN Signal Bit 17 2 WARNING_2 RFE Signal inactiv Bit 18 3 Bit 19 4 Bit 20 5 POWERVOLTAGE Power voltage too small or miss...

Page 53: ...uyer or a third party non observance of the manual which is included in all consignments non observance of the electrical standards and regulations improper maintenance acts of nature All further clai...

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