Unitek 9100 Series, User Manual

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9100 SERIES REFLOW SOLDERING SYSTEM
vi 990-606
CHAPTER 4: User Maintenance ........................................................................................................ 4-1
Section I: Precautions ................................................................................................................. 4-1
General Operator Safety .................................................................................................. 4-1
Section II: Operator Maintenance ............................................................................................... 4-1
Preventive Maintenance Schedule ................................................................................... 4-1
Clean Vacuum Generator Filter ...................................................................................... 4-2
Grease Rotary Table Ring Gear and Refill Lubricators .................................................. 4-2
Check Play in Unislide and Adjust .................................................................................. 4-4
Clean Bonding Edge of Thermode .................................................................................. 4-4
APPENDIX A: Specifications .............................................................................................................. A-1
INDEX .....................................................................................................................................................Index-1
ILLUSTRATIONS
Figure Title Page
1-1
9100 Series Reflow Soldering System, Major Components ........................................................ 1-2
1-2 Control Panel .............................................................................................................................. 1-4
1-3 Workstation Tabletop .................................................................................................................. 1-5
1-4 Location of Access Panels and Electrical Connectors ................................................................. 1-6
3-1 Installing a Typical Jig ................................................................................................................. 3-3
3-2 Making the Unislide Adjustments ............................................................................................... 3-4
3-3 Making Co-Planarity Adjustment ................................................................................................ 3-5
3-4 Aligning Items to be Bonded with Micrometer ........................................................................... 3-6
4-1 Removing Vacuum Generator from Workstation ........................................................................ 4-2
4-2 Removing Filter Assembly from Vacuum Generator .................................................................. 4-2
4-3 Removing Filter from Filter Assembly ........................................................................................ 4-2
4-4 Removing Vacuum Generator Hose to the Hub .......................................................................... 4-3
4-5 Removing Rotary Table ............................................................................................................... 4-3
4-6 Lubricating Gears and Lubricators .............................................................................................. 4-3
4-7 Adjustment of Gib Strip ............................................................................................................... 4-4
A-1 Outline Drawing of Workstation ................................................................................................. A-3
A-2 Hole Pattern for Typical Segment of Rotary Table ..................................................................... A-4
TABLES
Figure Title Page
1-1
Technical Manuals for Use with the 9100 Series Reflow Soldering System .............................. 1-3
4-1 Preventive Maintenance Schedule ............................................................................................... 4-1
A-1 Specifications .............................................................................................................................. A-2