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USSC

FIREBOX BRICK REPLACEMENT

This furnace comes from the factory with the firebrick in

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stalled. However, if brick replacement is necessary, follow 

these instructions. Before furnace operation, remove the 

brick retaining strip. This piece is used during shipping to 

reduce brick damage.
There are 

6 full brick and 1 half brick per side

. Install the 

half brick first by putting the bottom of the brick in first and 

let it rest against the firebox side and fire grates. Then slide 

it to the rear. After that, install the  #2, #3, #4, #5 & #6 brick, 

sliding the 6th brick forward to allow for the 7th brick. Re

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peat for opposite side.

NOTE:  Prior to operation, be sure to remove the brick 

retaining strips.

WIRING DIAGRAM

FIREBRICK AND BAFFLE REPLACEMENT

BAFFLE/BRICK REPLACEMENT

If baffle replacement is necessary

, slide the baffle out until 

you  can  access  the  nuts  thru  the  flue  outlet.  Once  the 

nuts have been removed, slide the baffle off the rod and 

thru the opening in the firebrick. You may have to remove 

one of the firebrick to make baffle removal easier.
There are 

4 full brick and 1 half brick in the top of the fur

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nace

. Install the brick by inserting one end of the brick an

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gled upward and then allowing the opposite end to rest 

on the firebox lip. Lay the brick between the spacer and 

firebox back. Slide the baffle to the rear and let it rest on 

that half brick. After installing brick #2 in the front, install #3 

and slide it under the baffle.  Finally install bricks #4 and #5.

All electrical connections should be 

done by a qualified electrician.

NOTE: The extra brown wire on the fan 

center has no use. It should be capped 

off or removed.

The conduit may be cut shorter to provide a 

cleaner installation

Summary of Contents for Clayton 1602M

Page 1: ...80 www usstove com SAFETY NOTICE If this furnace is not properly installed a house fire may result For your safety follow these installation instructions Contact local building or fire officials about...

Page 2: ...etting the draft adjustment and the chimney to which the unit is attached The actual area that this unit will heat depends on factors such as the conditions of the building heat loss type of construct...

Page 3: ...d slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the rela tively cool chimney flue of a slow burning fire As a re...

Page 4: ...m of 1 4 to the foot At no time should the pipe turn downward toward the chimney or run horizontal 2 There should be no more than two 90 degree elbows 3 The connector pipe should never be longer than...

Page 5: ...order to insure proper furnace performance Failure to provide return air ducts of the specified size will void your warranty A filter should be installed in the cold air return Furnace fil ters shoul...

Page 6: ...ting brackets on the left side of the door frames as illustrated The slots in the brack ets and latches are for door seal adjustment Make the proper adjustments then tighten the nuts The door s gas ke...

Page 7: ...the illustration Attach the shorter con duit assembly to the bottom of the box securing it with the nut on the fitting 5 Plug the wires onto the snap disc see wiring sche matic and then attach the box...

Page 8: ...CK REPLACEMENT If baffle replacement is necessary slide the baffle out until you can access the nuts thru the flue outlet Once the nuts have been removed slide the baffle off the rod and thru the open...

Page 9: ...oal in on the shaker grates It should come up to about half of the first firebrick level Place crumpled paper over the coal and crisscross a couple handfuls of dry kindling wood 3 4 in thickness on to...

Page 10: ...a fire extinguisher into the firebox After chimney fire is over completely inspect system for damage before further use NEVERthrowwateronthefireoratthefurnace asrapidly expanding steam could result in...

Page 11: ...ap is not too close to the top of the chimney D Check chimney draft make sure chimney flue pipe is clean and chimney is of adequate height E Make sure you re not suffocating the fire with exces sive a...

Page 12: ...12 USSC PARTS DIAGRAM 11 12 13 16 15 17 14 7 10 5 2 3 6 30 29 4 3 2 1 35 3 8 9 24 26 25 27 17 16 3 19 18 20 28 34 21 22 32 33 23 31...

Page 13: ...ide x 9 tall x 1 1 4 thick 891414 3 18 Slide Baffle 24231 1 19 Baffle Rod 86603 1 20 Lock Nut 1 2 13 83444 2 21 Gasket Flue Collar 88032 1 22 Flue Collar 40246 1 23 Flue Collar Ring 22761 1 24 Smoke C...

Page 14: ...for your home U S Stove offers the model UFB908 as an option and can be purchased from your local dealer The UFB908 utilizes a standard 16 x 20 filter that can be purchased from your local dealer or a...

Page 15: ...al The installation is now ready to be plumbed to your exist ing hot water system Choose one of the three methods described in the Hot Water Coil instructions 6 Remove knockouts from the access panel...

Page 16: ...method with the highest portion of your fire bed in the center of the firebox The first flames will be long and generally orange or yellow and produce quite a bit of smoke As the gases burn off the fl...

Page 17: ...w minutes until the volatile gases have burned off It is not necessary to shake down the ashes each time you refuel the furnace Experience will be your best teacher BULLETIN RC454 A GUIDE TO BURNING C...

Page 18: ...18 USSC NOTES...

Page 19: ...19 USSC NOTES...

Page 20: ...future reference When placing an order or for warranty claims please provide the following information found on the Certification Plate located below the ash door PART NUMBER PART DESCRIPTION MODEL NU...

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