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USSC

When the fire is well established and the room is be

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coming  warm,  partially  close  the  dampers.  Some 

experimenting  will  have  to  take  place  with  each 

particular setting of all dampers and controls as the 

chimney  provides  the  draft  necessary  to  not  only 

exhaust the smoke, but to pull combustion air into 

the heater as well - and no two chimney’s perform 

the same. Under ideal draft conditions, one should 

be able to turn the secondary air supply below the 

feed door (some models) to a near closed position - 

but leave the ash pit damper at least partially open 

to prevent the fire from going out. Adjust the stove 

pipe  damper  to  reduce  the  draft  on  the  fire.  With 

anthracite  there  will  be  short  blue  flames  above 

the coal, except when the fire is started or a new 

charge is added. If, however, there is no flame then 

the fire needs more air from the bottom (unless it is 

near the end of its burn cycle and needs to be re

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charged).
Only when the coal is burned down to half its origi

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nal depth it is time to add fresh coal. When doing so, 

open the stove pipe damper and turn the thermo

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stat damper to high, which will allow the fire to burn 

off any accumulated gases. Open the feed door, 

and with a small rake, hoe, or hooked poker pull the 

glowing coals to the front of the firebox. Try not to 

disturb the fire too much. Next, add a fresh charge 

to  the  back  being  careful  not  to  seal  off  the  top. 

Close the feed door, but leave the spin damper (or 

thermostat) open for a few minutes until the volatile 

gases have burned off. It is not necessary to shake 

down the ashes each time you refuel the furnace. 

Experience will be your best teacher.

BULLETIN RC454

A GUIDE TO BURNING COAL IN YOUR FURNACE

BANKING THE FIRE:

For extended operation, such as overnight, the fire 

will  need  to  be  banked.  To  do  so  heap  coal  up 

along the sides and back of the firebox so that the 

fire gradually burns it over a longer period of time. 

The intensity of the fire will also be reduced without 

letting it go out. Follow the same procedure as for 

refueling.  If  possible,  avoid  shaking,  as  a  heavier 

layer of ash will help reduce the intensity of the fire 

during this  time. After  loading,  let  the fire establish 

itself for about 30 minutes. Then close your damper 

and automatic control to the point where the house 

does not become too cold. It is important that you 

begin banking early enough before retiring or leav

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ing that you can make necessary adjustments after 

the fire is well established.
To revive a coal fire that is almost out, (1) open the 

ash door and stove pipe damper and close the spin 

damper under the door to get a good draft through 

the grate. (2) place a thin layer of dry coal over the 

entire top of the fire. 

DO NOT POKE OR SHAKE THE 

FIRE AT THIS TIME!

 (3) after the fresh coal has become 

well ignited shake the grate (just a little), refuel.

DO  NOT

  burn  coke,  charcoal,  high  volatile  bitumi

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nous  coal,  sub  bituminous,  lignite  or  cannel  coal 

(sometimes called channel coal or candle coal).

NEVER

  burn  wax  or  chemically  impregnated  saw

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dust logs - their intended use is for fireplaces only.

NEVER

 fill the stove or furnace above the firebrick or 

cast iron liner.

Summary of Contents for Clayton 1602M

Page 1: ...80 www usstove com SAFETY NOTICE If this furnace is not properly installed a house fire may result For your safety follow these installation instructions Contact local building or fire officials about...

Page 2: ...etting the draft adjustment and the chimney to which the unit is attached The actual area that this unit will heat depends on factors such as the conditions of the building heat loss type of construct...

Page 3: ...d slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the rela tively cool chimney flue of a slow burning fire As a re...

Page 4: ...m of 1 4 to the foot At no time should the pipe turn downward toward the chimney or run horizontal 2 There should be no more than two 90 degree elbows 3 The connector pipe should never be longer than...

Page 5: ...order to insure proper furnace performance Failure to provide return air ducts of the specified size will void your warranty A filter should be installed in the cold air return Furnace fil ters shoul...

Page 6: ...ting brackets on the left side of the door frames as illustrated The slots in the brack ets and latches are for door seal adjustment Make the proper adjustments then tighten the nuts The door s gas ke...

Page 7: ...the illustration Attach the shorter con duit assembly to the bottom of the box securing it with the nut on the fitting 5 Plug the wires onto the snap disc see wiring sche matic and then attach the box...

Page 8: ...CK REPLACEMENT If baffle replacement is necessary slide the baffle out until you can access the nuts thru the flue outlet Once the nuts have been removed slide the baffle off the rod and thru the open...

Page 9: ...oal in on the shaker grates It should come up to about half of the first firebrick level Place crumpled paper over the coal and crisscross a couple handfuls of dry kindling wood 3 4 in thickness on to...

Page 10: ...a fire extinguisher into the firebox After chimney fire is over completely inspect system for damage before further use NEVERthrowwateronthefireoratthefurnace asrapidly expanding steam could result in...

Page 11: ...ap is not too close to the top of the chimney D Check chimney draft make sure chimney flue pipe is clean and chimney is of adequate height E Make sure you re not suffocating the fire with exces sive a...

Page 12: ...12 USSC PARTS DIAGRAM 11 12 13 16 15 17 14 7 10 5 2 3 6 30 29 4 3 2 1 35 3 8 9 24 26 25 27 17 16 3 19 18 20 28 34 21 22 32 33 23 31...

Page 13: ...ide x 9 tall x 1 1 4 thick 891414 3 18 Slide Baffle 24231 1 19 Baffle Rod 86603 1 20 Lock Nut 1 2 13 83444 2 21 Gasket Flue Collar 88032 1 22 Flue Collar 40246 1 23 Flue Collar Ring 22761 1 24 Smoke C...

Page 14: ...for your home U S Stove offers the model UFB908 as an option and can be purchased from your local dealer The UFB908 utilizes a standard 16 x 20 filter that can be purchased from your local dealer or a...

Page 15: ...al The installation is now ready to be plumbed to your exist ing hot water system Choose one of the three methods described in the Hot Water Coil instructions 6 Remove knockouts from the access panel...

Page 16: ...method with the highest portion of your fire bed in the center of the firebox The first flames will be long and generally orange or yellow and produce quite a bit of smoke As the gases burn off the fl...

Page 17: ...w minutes until the volatile gases have burned off It is not necessary to shake down the ashes each time you refuel the furnace Experience will be your best teacher BULLETIN RC454 A GUIDE TO BURNING C...

Page 18: ...18 USSC NOTES...

Page 19: ...19 USSC NOTES...

Page 20: ...future reference When placing an order or for warranty claims please provide the following information found on the Certification Plate located below the ash door PART NUMBER PART DESCRIPTION MODEL NU...

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