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035-19670-003 Rev. A (1004)

2

Unitary Products Group

SPECIFIC SAFETY RULES AND PRECAUTIONS

1.

Only Natural gas or Propane (LP) gas are approved for use with
this furnace. Refer to the furnace rating plate or Section IV of
these instructions.

2.

Install this furnace only in a location and position as specified in
SECTION I of these instructions.

3.

A gas-fired furnace for installation in a residential garage must be
installed as specified in SECTION I of these instructions.

4.

Provide adequate combustion and ventilation air to the furnace
space as specified in SECTION VII of these instructions.

5.

Combustion products must be discharged outdoors. Connect this
furnace to an approved vent system only, as specified in SEC-
TION VII of these instructions.

6.

Test for gas leaks as specified in SECTION VIII of these instruc-
tions.

7.

Always install the furnace to operate within the furnace’s intended
temperature rise range. Only connect the furnace to a duct system
which has an external static pressure within the allowable range,
as specified on the furnace rating plate.

8.

When a furnace is installed so that supply ducts carry air circulated
by the furnace to areas outside the space containing the furnace,
the return air shall also be handled by duct(s) sealed to the fur-
nace casing and terminating outside the space containing the fur-
nace.

9.

The furnace is not to be used for temporary heating of buildings or
structures under construction.

10. When installed in a Approved Modular Home or building con-

structed on-site, combustion air shall not be supplied from occu-
pied spaces.

11.

The size of the unit should be based on an acceptable heat loss
calculation for the structure. ACCA, Manual J or other approved
methods may be used.

SAFETY REQUIREMENTS

This furnace should be installed in accordance with all national
and local building/safety codes and requirements, local plumbing
or wastewater codes, and other applicable codes. In the absence
of local codes, install in accordance with the National Fuel Gas
Code ANSI Z223.1/NFPA 54, National Fuel Gas Code, and/or
CAN/CGA B149.1 Natural Gas and Propane Installation Code
(latest editions). Furnaces have been certified to the latest edition
of standard ANSI Z21-47 • CSA 2.3.

Refer to the unit rating plate for the furnace model number, and
then see the dimensions page of this instruction for return air ple-
num dimensions in Figure 1. The plenum must be installed
according to the instructions.

Provide clearances from combustible materials as listed under
Clearances to Combustibles.

Provide clearances for servicing ensuring that service access is
allowed for both the burners and blower.

These models 

ARE NOT 

CSA listed or approved for installation

into a 

Manufactured (Mobile) Home

.

This furnace is not approved for installation in trailers or recre-
ational vehicles.

Failure to carefully read and follow all instructions in this
manual can result in furnace malfunction, death, personal
injury and/or property damage.

Furnaces for installation on combustible flooring shall not be
installed directly on carpeting, tile or other combustible material
other than wood flooring.

Check the rating plate and power supply to be sure that the elec-
trical characteristics match. All models use nominal 115 VAC, 1
Phase, 60-Hertz power supply. DO NOT CONNECT THIS APPLI-
ANCE TO A 50 HZ POWER SUPPLY OR A VOLTAGE ABOVE
130 VOLTS.

Furnace shall be installed so the electrical components are pro-
tected from water.

Installing and servicing heating equipment can be hazardous due
to the electrical components and the gas fired components. Only
trained and qualified personnel should install, repair, or service
gas heating equipment. Untrained service personnel can perform
basic maintenance functions such as cleaning and replacing the
air filters. When working on heating equipment, observe precau-
tions in the manuals and on the labels attached to the unit and
other safety precautions that may apply.

These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances
these instructions exceed certain local codes and ordinances,
especially those who have not kept up with changing residential
and modular home construction practices. These instructions are
required as a minimum for a safe installation.

COMBUSTION AIR QUALITY 

(LIST OF CONTAMINANTS)

The furnace will require 

OUTDOOR AIR

 for combustion when the fur-

nace is located in any of the following environments.

Restricted Environments 

Commercial buildings 

Buildings with indoor pools 

Furnaces installed in laundry rooms 

Furnaces installed in hobby or craft rooms 

Furnaces installed near chemical storage areas 

Chemical Exposure 

The furnace will require 

OUTDOOR AIR

 for combustion when the fur-

nace is located in an area where the furnace is being exposed to the fol-
lowing substances and / or chemicals.

Permanent wave solutions 

Chlorinated waxes and cleaners 

Chlorine based swimming pool chemicals 

Water softening chemicals 

De-icing salts or chemicals 

Carbon tetrachloride 

Halogen type refrigerants 

Cleaning solvents (such as perchloroethylene) 

Printing inks, paint removers, varnishes, etc. 

Hydrochloric acid 

Cements and glues 

Antistatic fabric softeners for clothes dryers 

Masonry acid washing materials 

When outdoor air is used for combustion, the combustion air intake duct
system termination must be located external to the building and in an
area where there will be no exposure to the substances listed above.

FIRE OR EXPLOSION HAZARD
Failure to follow the safety warnings exactly could result in serious
injury, death or property damage.
Never test for gas leaks with an open flame. Use a commercially
available soap solution made specifically for detection of leaks to
check all connections. A fire or explosion may result causing prop-
erty damage, personal injury or loss of life.

Summary of Contents for PT8

Page 1: ...ETY 1 DUCTWORK 3 FILTERS 6 GAS PIPING 7 ELECTRICAL POWER 9 VENT SYSTEM 11 SAFETY CONTROLS 16 START UP AND ADJUSTMENTS 16 WIRING DIAGRAM 24 LIST OF FIGURES Dimensions 5 Furnace Base Rectangular Blockof...

Page 2: ...ailure to carefully read and follow all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combustible flooring sha...

Page 3: ...es shall take precedence over clear ances for combustible materials where accessibility clearances are greater Installation in a residential garage 1 A gas fired furnace for installation in a resident...

Page 4: ...mined by adding the Supply Duct Static Pressure reading to the Return Duct Static Pressure reading and adding the pressure drop across any applied a coil Tables 2 3 is to be used as a guide only to he...

Page 5: ...quired service accessibility IMPORTANT If an external mounted filter rack is being used see the instructions provided with that accessory for proper hole cut size HORIZONTAL MODELS The supply air temp...

Page 6: ...duct flanges This is typi cally through the use of S cleat material when a metal plenum is used The use of an approved flexible duct connector is recommended on all installations The connection of th...

Page 7: ...pproved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figures 9 or 10 TABLE 5 Filter Sizes Cabinet Size Side in Side cm Bottom in...

Page 8: ...he gas valve when installing piping A wrench must be placed on the octa gon hub located on the gas inlet side of the valve Placing a wrench to the body of the gas valve will damage the valve causing i...

Page 9: ...OLARITY Ignition Control If the power supply polarity is reversed the control board will flash 9 times The furnace will not operate until the polarity is corrected LOW VOLTAGE CONTROL WIRING CONNECTIO...

Page 10: ...1 0 amp maximum during circulating blower opera tion HUMIDIFIER CONNECTION Two 1 4 0 64 cm spade terminals EAC and NEUTRAL for humidifier connections are located on the control board The terminals pr...

Page 11: ...codes and standards listed in these instructions Approved Modular Homes must be vented with an approved roof jack and may not be common vented with other appliances VENTING Category I venting consists...

Page 12: ...etails provided by the manufacturer of the power vent VENT PIPING ASSEMBLY The final assembly procedure for the vent piping is as follows 1 Cut piping to the proper length beginning at the furnace 2 D...

Page 13: ...ent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of the structure every 4 ft 1 22 m FAN ASSISTED COMBUSTION SYSTEM An appliance equipped with an...

Page 14: ...r a grille or screen shall have no dimen sion smaller than 0 25 6 4 mm 3 A manually operated damper or manually adjustable louvers are not permitted for use 4 A automatically operated damper or automa...

Page 15: ...NACE 1 An opening may be used in lieu of a duct to provide to provide the outside air supply to an appliance unless otherwise permitted by the authority having jurisdiction The opening shall be locate...

Page 16: ...RBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monxide poisoning or dea...

Page 17: ...cm tee 1 5 16 0 8 cm x 1 8 3 175 mm reducing coupling 1 1 8 0 3 cm adapter There is a accessory kit 1PK0602 available from Source 1 which has the following items 12 30 cm length x 1 8 0 3 cm diameter...

Page 18: ...ivided by the time it took to measure 2 cubic ft 0 0566 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 14 times 0 00283 m3 of gas measured at...

Page 19: ...low adjustment seal screw and tighten securely Cycle the valve several times to verify regulator setting 7 Remove manometer and replace the outlet pressure tap plug Low Outlet Pressure Adjustment 1 T...

Page 20: ...urnace control Intermittent Blower Heating On cooling heating thermostats with a fan switch when the fan switch is set in the auto position and the thermostat calls for heating a circuit is completed...

Page 21: ...ps Obtain the airflow values at 0 50 w c 125 Pa 0 60 w c 150 Pa ESP Airflow 0 50 2125 CFM 60 17 m3 min Airflow 0 60 2035 CFM 57 62 m3 min Subtract the airflow 0 50 w c 125 Pa from the airflow 0 60 w c...

Page 22: ...0 1150 41 6 41 1 40 8 40 5 39 4 38 5 37 1 36 0 34 5 32 6 Low 1260 1260 1260 1260 1250 1200 1150 1110 1070 1010 35 7 35 7 35 7 35 7 35 4 34 0 32 6 31 4 30 3 28 6 100 1200 B High 1700 1620 1560 1480 139...

Page 23: ...1430 1410 1370 1340 1280 1220 1140 1040 890 730 40 5 39 9 38 8 37 9 36 2 34 5 32 3 29 4 25 2 20 7 Medium Low 1140 1170 1150 1120 1080 1040 970 890 760 630 32 3 33 1 32 6 31 7 30 6 29 4 27 5 25 2 21 5...

Page 24: ...d in U S A 035 19670 003 Rev A 1004 Copyright by York International Corp 2004 All rights reserved Supersedes 035 19670 002 Rev A 0704 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION IX W...

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