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035-19670-003 Rev. A (1004)

18

Unitary Products Group

In the USA use the following formula to calculate the furnace input.

For natural gas multiply the heat content of the gas BTU/SCF (or Default 1030 BTU/SCF (38.4 MJ/m

3

), times 2 cubic ft. (0.056 m) of gas measured

at the gas meter, times a barometric pressure and temperature correction factor of 0.960; times 3600, then divided by the time (In seconds) it took to
measure 2 cubic ft. (0.056 m) of gas from the gas meter.

For propane (LP) gas multiply the heat content of the gas BTU/SCF (or Default 2500 BTU/SCF (93.15 MJm

3

), times 1 cubic ft. (0.028 m) of gas mea-

sured at the gas meter, times a barometric pressure and temperature correction factor of 0.960; times 3600, then divided by the time (In seconds) it
took to measure 1 cubic ft. (0.028 m) of gas from the gas meter.

The formula for US input calculation using a cubic foot gas meter:

In Canada you will use the following formula to calculate the furnace input if you are using a cubic foot gas meter.

For Natural Gas multiply the Heat content of the gas MJ/m

3

 (or Default 39.2), times 2 cubic ft. of gas x 0.02831 to convert from cubic feet to cubic

meters measured at the gas meter, times a barometric pressure and temperature correction factor of 0.960; times 3600, then divided by the time it
took to measure 2 cubic ft. (0.056 m) of gas from the gas meter.

For Propane (LP) Gas multiply the Heat content of the gas MJ/m

3

 (or Default 93.14), times 1 cu. ft. of gas x 0.02831 to convert from cubic feet to

cubic meters measured at the gas meter, times a barometric pressure and temperature correction factor of 0.960; times 3600, then divided by the
time it took to measure 1 cubic ft. (0.028 m) of gas from the gas meter.

The formula for metric input calculation using a cubic foot gas meter:

In Canada use the following formula to calculate the furnace input if you are using a gas meter that measures cubic meters.

For Natural Gas multiply the Heat content of the gas MJ/m

3

 (or Default 39.2), times 0.0566 m

3

 of gas measured at the gas meter, times a barometric

pressure and temperature correction factor of 0.960; times 3600, then divided by the time it took to measure 2 cubic ft. (0.0566 m

3

) of gas from the

gas meter.

For Propane (LP) Gas multiply the Heat content of the gas MJ/m

3

 (or Default 93.14), times 0.00283 m

3

 of gas measured at the gas meter, times a

barometric pressure and temperature correction factor of 0.960; times 3600, then divided by the time it took to measure 1 cubic ft. (0.0283 cm) of gas
from the gas meter.

The formula for metric input calculation using a cubic foot gas meter:

DO NOT ADJUST the manifold pressure regulator if the actual input is equal to or within 8% less than the furnace input specified on the rating plate
or if the furnace rise is above the specified rise range on the rating plate.

If the actual input is significantly higher than the furnace input specified on the rating plate

 then replace the gas orifice spuds with the gas ori-

fice spuds of the proper size for the type of gas you are using.

For altitudes above 2,000 ft. (610 m) the furnace input MUST BE DERATED. Refer to the GAS CONVERSION FOR PROPANE (LP) AND HIGH
ALTITUDES IN SECTION IV for information on high altitude conversions.

BTU/f

3

 x 2 cu.ft. x 0.960 x 3600

=

BTU/H

BTU/f

3

 x 2 cu.ft. x 0.960 x 3600

=

BTU/H

Seconds it took to measure the 2 cu.ft. of gas

Seconds it took to measure the 2 cu.ft. of gas

NATURAL GAS INPUT CALCULATION

PROPANE (LP) GAS INPUT CALCULATION

EXAMPLE:

EXAMPLE:

1030 x 2 x 0.960 x 3600

=

79,997.38

2500 x 1 x 0.960 x 3600

=

80,000.00

90.5

108

Natural Gas

Propane Gas

BTU/SCF 1030

BTU/SCF 2500

MJ/m

3

 x (2 cu.ft. x 0.028) x 0.960 x 3600

=

 MJ/H

x

0.2777

=

kW

x

3412.14

=

BTU/H

Seconds it took to measure the 2 cu.ft. of gas

NATURAL GAS INPUT CALCULATION

EXAMPLE:

39.2 x (2 x 0.028) x 0.960 x 3600

=

84.83

x

0.2777

=

23.28

x

3412.14

=

79,433

90.5

Natural Gas

BTU/SCF 1030 = 39.2 MJ/m

3

PROPANE (LP) GAS INPUT CALCULATION

EXAMPLE:

93.15 x (1 x 0.028) x 0.960 x 3600

=

84.41

x

0.2777

=

23.45

x

3412.14

=

80,000.00

108

Propane Gas

BTU/SCF 2500 = 93.15 MJ/m

3

MJ/m

3

 x m

x 0.960 x 3600

=

 MJ/H

x

0.2777

=

kW

x

3412.14

=

BTU/H

Seconds it took to measure the 2 cu.ft. of gas

NATURAL GAS INPUT CALCULATION

EXAMPLE:

39.2 x 0.1 x 0.960 x 3600

=

84.67

x

0.2777

=

23.51

x

3412.14

=

80,231

160

Natural Gas

BTU/SCF 1030 = 39.2 MJ/m

3

PROPANE (LP) GAS INPUT CALCULATION

EXAMPLE:

93.15 x 0.028 x 0.960 x 3600

=

84.48

x

0.2777

=

23.18

x

3412.14

=

79,107

107.97

Propane Gas

BTU/SCF 2500 = 93.15 MJ/m

3

Summary of Contents for PT8

Page 1: ...ETY 1 DUCTWORK 3 FILTERS 6 GAS PIPING 7 ELECTRICAL POWER 9 VENT SYSTEM 11 SAFETY CONTROLS 16 START UP AND ADJUSTMENTS 16 WIRING DIAGRAM 24 LIST OF FIGURES Dimensions 5 Furnace Base Rectangular Blockof...

Page 2: ...ailure to carefully read and follow all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combustible flooring sha...

Page 3: ...es shall take precedence over clear ances for combustible materials where accessibility clearances are greater Installation in a residential garage 1 A gas fired furnace for installation in a resident...

Page 4: ...mined by adding the Supply Duct Static Pressure reading to the Return Duct Static Pressure reading and adding the pressure drop across any applied a coil Tables 2 3 is to be used as a guide only to he...

Page 5: ...quired service accessibility IMPORTANT If an external mounted filter rack is being used see the instructions provided with that accessory for proper hole cut size HORIZONTAL MODELS The supply air temp...

Page 6: ...duct flanges This is typi cally through the use of S cleat material when a metal plenum is used The use of an approved flexible duct connector is recommended on all installations The connection of th...

Page 7: ...pproved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figures 9 or 10 TABLE 5 Filter Sizes Cabinet Size Side in Side cm Bottom in...

Page 8: ...he gas valve when installing piping A wrench must be placed on the octa gon hub located on the gas inlet side of the valve Placing a wrench to the body of the gas valve will damage the valve causing i...

Page 9: ...OLARITY Ignition Control If the power supply polarity is reversed the control board will flash 9 times The furnace will not operate until the polarity is corrected LOW VOLTAGE CONTROL WIRING CONNECTIO...

Page 10: ...1 0 amp maximum during circulating blower opera tion HUMIDIFIER CONNECTION Two 1 4 0 64 cm spade terminals EAC and NEUTRAL for humidifier connections are located on the control board The terminals pr...

Page 11: ...codes and standards listed in these instructions Approved Modular Homes must be vented with an approved roof jack and may not be common vented with other appliances VENTING Category I venting consists...

Page 12: ...etails provided by the manufacturer of the power vent VENT PIPING ASSEMBLY The final assembly procedure for the vent piping is as follows 1 Cut piping to the proper length beginning at the furnace 2 D...

Page 13: ...ent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of the structure every 4 ft 1 22 m FAN ASSISTED COMBUSTION SYSTEM An appliance equipped with an...

Page 14: ...r a grille or screen shall have no dimen sion smaller than 0 25 6 4 mm 3 A manually operated damper or manually adjustable louvers are not permitted for use 4 A automatically operated damper or automa...

Page 15: ...NACE 1 An opening may be used in lieu of a duct to provide to provide the outside air supply to an appliance unless otherwise permitted by the authority having jurisdiction The opening shall be locate...

Page 16: ...RBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monxide poisoning or dea...

Page 17: ...cm tee 1 5 16 0 8 cm x 1 8 3 175 mm reducing coupling 1 1 8 0 3 cm adapter There is a accessory kit 1PK0602 available from Source 1 which has the following items 12 30 cm length x 1 8 0 3 cm diameter...

Page 18: ...ivided by the time it took to measure 2 cubic ft 0 0566 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 14 times 0 00283 m3 of gas measured at...

Page 19: ...low adjustment seal screw and tighten securely Cycle the valve several times to verify regulator setting 7 Remove manometer and replace the outlet pressure tap plug Low Outlet Pressure Adjustment 1 T...

Page 20: ...urnace control Intermittent Blower Heating On cooling heating thermostats with a fan switch when the fan switch is set in the auto position and the thermostat calls for heating a circuit is completed...

Page 21: ...ps Obtain the airflow values at 0 50 w c 125 Pa 0 60 w c 150 Pa ESP Airflow 0 50 2125 CFM 60 17 m3 min Airflow 0 60 2035 CFM 57 62 m3 min Subtract the airflow 0 50 w c 125 Pa from the airflow 0 60 w c...

Page 22: ...0 1150 41 6 41 1 40 8 40 5 39 4 38 5 37 1 36 0 34 5 32 6 Low 1260 1260 1260 1260 1250 1200 1150 1110 1070 1010 35 7 35 7 35 7 35 7 35 4 34 0 32 6 31 4 30 3 28 6 100 1200 B High 1700 1620 1560 1480 139...

Page 23: ...1430 1410 1370 1340 1280 1220 1140 1040 890 730 40 5 39 9 38 8 37 9 36 2 34 5 32 3 29 4 25 2 20 7 Medium Low 1140 1170 1150 1120 1080 1040 970 890 760 630 32 3 33 1 32 6 31 7 30 6 29 4 27 5 25 2 21 5...

Page 24: ...d in U S A 035 19670 003 Rev A 1004 Copyright by York International Corp 2004 All rights reserved Supersedes 035 19670 002 Rev A 0704 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION IX W...

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