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035-19670-003 Rev. A (1004)

12

Unitary Products Group

VENTING INTO AN EXISTING CHIMNEY

For Category I installations, the furnace shall be connected to a factory
built chimney or vent complying with a recognized standard, or a
masonry or concrete chimney lined with a material acceptable to the
authority having jurisdiction. Venting into an unlined masonry chimney
or concrete chimney is prohibited.
Whenever possible, B-1 metal pipe should be used for venting. Where
use of an existing chimney is unavoidable, the following rules must be
followed:

1.

The masonry chimney must be built and installed in accordance
with nationally recognized building codes or standards and must
be lined with approved fire clay tile flue liners or other approved
liner material that will resist corrosion, softening, or cracking from
flue gases. 

THIS FURNACE IS NOT TO BE VENTED INTO AN

UNLINED MASONRY CHIMNEY.

2.

This furnace must be vented into a fire clay tile lined masonry
chimney only if a source of dilution air is provided, such as by com-
mon venting with a draft hood equipped water heater. If no source
of dilution air is available, Type B vent must be used, or masonry
chimney vent kit 1CK0603 or 1CK0604 must be used. Refer to the
instructions with the kit to properly apply these masonry chimney
kits.

3.

The chimney must extend at least 3 ft (0.91 cm) above the highest
point where it passes through a roof of a building and at least two
feet higher than any portion of the building with a horizontal dis-
tance of ten feet.

4.

The chimney must extend at least 5 ft (1.5 cm) above the highest
equipment draft hood or flue collar.

HORIZONTAL SIDEWALL VENTING

For applications where vertical venting is not possible, the only
approved method of horizontal venting is the use of an auxiliary power
vent. Approved power venters are Fields Controls Model SWG-4Y or
Tjernlund Model GPAK-JT. Follow all application and installation details
provided by the manufacturer of the power vent. 

VENT PIPING ASSEMBLY

The final assembly procedure for the vent piping is as follows:

1.

Cut piping to the proper length beginning at the furnace.

2.

Deburr the piping inside and outside.

3.

Dry-fit the vent piping assembly from the furnace to the termination
checking for proper fit support and slope. Piping should be sup-
ported with pipe hangers to prevent sagging. The maximum spac-
ing between hangers is 4 feet (1.22 m).

4.

Assemble the vent piping from the furnace to the termination
securing the pipe connections with screws.

VENT CLEARANCES

IMPORTANT: 

The vent must be installed with the following minimum

clearances as shown in Figure 22, and must comply with local codes
and requirements.

 FIGURE 17:  

Alternate Air Intake, Air Outlet and Chimney Connections

FURNACE

W

A

TER

HEA

TER

OUTLET
AIR

VENTILATION LOUVERS
(each end of attic)

CHIMNEY OR
GAS VENT

INLET
AIR

ALTERNATE
AIR INLET

VENTILATION LOUVERS FOR UNHEATED CRAWL SPACE

 FIGURE 18:  

Typical Sidewall Vent Application

 FIGURE 19:  

Typical Sidewall Vent and Termination Configuration

FAN ASSISTED FURNACE
& WATER HEATER

FAN ASSISTED
FURNACES

VENT
PIPE

HOT
WATER
TANK

FURNACE

OPTIONAL
SIDEWALL
VENT SYSTEM
(field supplied)

EXTERIOR
VENT HOOD

VENT PIPE

FLUE
PIPE

BURNER
ACCESS
PANEL

CELLAR
WALL

OPTIONAL
SIDEWALL
VENT SYSTEM
(field supplied)

TOP
COVER

BAROMETRIC
DAMPER

TABLE 10: 

Horizontal Venting

High / Low 
Fire Inputs

High / Low 

Fire Outputs

Heating

Output

Furnace

Airflow

Furnace

Airflow

Pipe Size

Min. Vent Length

Max. Vent Length

Inches

cm

BTU/H (kW)

BTU/H (kW)

kW

CFM

cm/m

Feet

meters

Feet

meters

60/42 (17.6/12.3)

46/34 (13.5/9.96)

A

1200

33.98

4

10.16

4.5

1.37

34.5

10.82

80/59 (23.4/17.3)

64/48 (18.8/14.1)

A

1200

33.98

4

10.16

4.5

1.37

34.5

10.82

80/59 (23.4/17.3)

64/48 (18.8/14.1)

B

1600

45.31

4

10.16

4.5

1.37

34.5

10.82

100/65 (29.3/19.1)

80/53 (23.4/15.5)

B

1200

33.98

4

10.16

4.5

1.37

34.5

10.82

100/65 (29.3/19.1)

80/53 (23.4/15.5)

C

2000

56.63

4

10.16

4.5

1.37

34.5

10.82

120/78 (35.1/22.9)

96/64 (28.1/18.8)

C

1600

45.31

4

10.16

4.5

1.37

34.5

10.82

120/78 (35.1/22.9)

96/64 (28.1/18.8)

C

2000

56.63

4

10.16

4.5

1.37

34.5

10.82

Summary of Contents for PT8

Page 1: ...ETY 1 DUCTWORK 3 FILTERS 6 GAS PIPING 7 ELECTRICAL POWER 9 VENT SYSTEM 11 SAFETY CONTROLS 16 START UP AND ADJUSTMENTS 16 WIRING DIAGRAM 24 LIST OF FIGURES Dimensions 5 Furnace Base Rectangular Blockof...

Page 2: ...ailure to carefully read and follow all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combustible flooring sha...

Page 3: ...es shall take precedence over clear ances for combustible materials where accessibility clearances are greater Installation in a residential garage 1 A gas fired furnace for installation in a resident...

Page 4: ...mined by adding the Supply Duct Static Pressure reading to the Return Duct Static Pressure reading and adding the pressure drop across any applied a coil Tables 2 3 is to be used as a guide only to he...

Page 5: ...quired service accessibility IMPORTANT If an external mounted filter rack is being used see the instructions provided with that accessory for proper hole cut size HORIZONTAL MODELS The supply air temp...

Page 6: ...duct flanges This is typi cally through the use of S cleat material when a metal plenum is used The use of an approved flexible duct connector is recommended on all installations The connection of th...

Page 7: ...pproved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figures 9 or 10 TABLE 5 Filter Sizes Cabinet Size Side in Side cm Bottom in...

Page 8: ...he gas valve when installing piping A wrench must be placed on the octa gon hub located on the gas inlet side of the valve Placing a wrench to the body of the gas valve will damage the valve causing i...

Page 9: ...OLARITY Ignition Control If the power supply polarity is reversed the control board will flash 9 times The furnace will not operate until the polarity is corrected LOW VOLTAGE CONTROL WIRING CONNECTIO...

Page 10: ...1 0 amp maximum during circulating blower opera tion HUMIDIFIER CONNECTION Two 1 4 0 64 cm spade terminals EAC and NEUTRAL for humidifier connections are located on the control board The terminals pr...

Page 11: ...codes and standards listed in these instructions Approved Modular Homes must be vented with an approved roof jack and may not be common vented with other appliances VENTING Category I venting consists...

Page 12: ...etails provided by the manufacturer of the power vent VENT PIPING ASSEMBLY The final assembly procedure for the vent piping is as follows 1 Cut piping to the proper length beginning at the furnace 2 D...

Page 13: ...ent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of the structure every 4 ft 1 22 m FAN ASSISTED COMBUSTION SYSTEM An appliance equipped with an...

Page 14: ...r a grille or screen shall have no dimen sion smaller than 0 25 6 4 mm 3 A manually operated damper or manually adjustable louvers are not permitted for use 4 A automatically operated damper or automa...

Page 15: ...NACE 1 An opening may be used in lieu of a duct to provide to provide the outside air supply to an appliance unless otherwise permitted by the authority having jurisdiction The opening shall be locate...

Page 16: ...RBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monxide poisoning or dea...

Page 17: ...cm tee 1 5 16 0 8 cm x 1 8 3 175 mm reducing coupling 1 1 8 0 3 cm adapter There is a accessory kit 1PK0602 available from Source 1 which has the following items 12 30 cm length x 1 8 0 3 cm diameter...

Page 18: ...ivided by the time it took to measure 2 cubic ft 0 0566 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 14 times 0 00283 m3 of gas measured at...

Page 19: ...low adjustment seal screw and tighten securely Cycle the valve several times to verify regulator setting 7 Remove manometer and replace the outlet pressure tap plug Low Outlet Pressure Adjustment 1 T...

Page 20: ...urnace control Intermittent Blower Heating On cooling heating thermostats with a fan switch when the fan switch is set in the auto position and the thermostat calls for heating a circuit is completed...

Page 21: ...ps Obtain the airflow values at 0 50 w c 125 Pa 0 60 w c 150 Pa ESP Airflow 0 50 2125 CFM 60 17 m3 min Airflow 0 60 2035 CFM 57 62 m3 min Subtract the airflow 0 50 w c 125 Pa from the airflow 0 60 w c...

Page 22: ...0 1150 41 6 41 1 40 8 40 5 39 4 38 5 37 1 36 0 34 5 32 6 Low 1260 1260 1260 1260 1250 1200 1150 1110 1070 1010 35 7 35 7 35 7 35 7 35 4 34 0 32 6 31 4 30 3 28 6 100 1200 B High 1700 1620 1560 1480 139...

Page 23: ...1430 1410 1370 1340 1280 1220 1140 1040 890 730 40 5 39 9 38 8 37 9 36 2 34 5 32 3 29 4 25 2 20 7 Medium Low 1140 1170 1150 1120 1080 1040 970 890 760 630 32 3 33 1 32 6 31 7 30 6 29 4 27 5 25 2 21 5...

Page 24: ...d in U S A 035 19670 003 Rev A 1004 Copyright by York International Corp 2004 All rights reserved Supersedes 035 19670 002 Rev A 0704 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION IX W...

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