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035-19670-003 Rev. A (1004)

Unitary Products Group

15

Vent and Supply (Outside) Air Safety Check Procedure

For Category I furnaces, vent installations shall be in accordance with
Parts 7 and 11 of the National Fuel Gas Code, ANSI Z223.1/NFPA 54,
and or Section 7 and Appendix B of the CSA B149.1, Natural Gas and
Propane Installation Codes, the local building codes, furnace and vent
manufacture's instructions.

Multi-story or common venting systems are permitted and must be
installed in accordance with the National Fuel Gas Code, ANSI Z223.1/
NFPA 54 and / or the CSA B149.1, Natural Gas and Propane Installa-
tion Codes, local codes, and the manufacture's instructions. 
Vent connectors serving Category I furnaces shall not be connected
into any portion of mechanical draft systems operating under positive
pressure.
Horizontal portions of the venting system shall be supported to prevent
sagging using hangers or perforated straps and must slope upwards
not less than 1/4" per foot (0.635 cm/m) from the furnace to the vent ter-
minal.
It is recommended that you follow the venting safety procedure below.
This procedure is designed to detect an inadequate ventilation system
that can cause the appliances in the area to operate improperly causing
unsafe levels of Carbon Monoxide or an unsafe condition to occur.

TABLE 12: 

Free Area

BTUH Input 

Rating

Minimum Free Area Required for Each Opening

Horizontal Duct 

(2,000 BTUH)

Vertical Duct or 

Opening to Outside 

(4,000 BTUH)

Round Duct

(4,000 BTUH)

60,000

30 in

2

 (193 cm

2

)

15 in

2

 (97 cm

2

)

5” (13 cm)

80,000

40 in

2

 (258 cm

2

)

20 in

2

 (129 cm

2

)

5” (13 cm)

100,000

50 in

2

 (322 cm

2

)

25 in

2

 (161 cm

2

)

6” (15 cm)

120,000

60 in

2

 (387 cm

2

)

30 in

2

 (193 cm

2

)

7” (18 cm)

EXAMPLE: Determining Free Area.
Appliance 1Appliance 

2Total 

Input

100,000 

+ 30,000 = (130,000 

÷

 4,000) = 32.5 Sq. In. Vertical

Appliance 1Appliance 

2Total 

Input

100,000 

+ 30,000 = (130,000 

÷

 2,000) = 65 Sq. In. Horizontal

TABLE 13: 

Unconfined Space Minimum Area in Square Inch

BTUH Input Rating

Minimum Free Area in Square Feet

Required for Each Opening

60,000

375 (34.84 m

2

)

80,000

500 (46.45 m

2

)

100,000

625 (58.06 m

2

)

120,000

750 (69.68 m

2

)

EXAMPLE: Square feet is based on 8 foot ceilings.
28,000 BTUH   X  50 Cubic Ft.   =          1,400             =   175 Sq. Ft.
      1,000                                                  8’ Ceiling Height

 FIGURE 25:  

Outside and Ambient Combustion Air

GABLE
VENT

GAS
VENT

SOFFIT
VENT

VENTILATED

ATTIC

TOP ABOVE
INSULATION

OPTIONAL
INLET (a)

OUTLET
AIR (a)

VENTILATED

CRAWL SPACE

GAS
WATER
HEATER

VENTILATED

ATTIC

TOP ABOVE
INSULATION

GAS
VENT

GABLE
VENT

SOFFIT
VENT

GAS
WATER
HEATER

INLET
AIR (a)

INLET
AIR (b)

GAS
VENT

OUTLET
AIR (a)

OUTLET
AIR (b)

INLET
AIR (a)

INLET
AIR (b)

GAS
WATER
HEATER

FURNACE

FURNACE

FURNACE

1. An opening may be used in lieu of a duct to provide to provide the outside air

supply to an appliance unless otherwise permitted by the authority having
jurisdiction. The opening shall be located within 12” (30.5 cm) horizontally from,
the burner level of the appliance. Refer to “AIR SOURCE FROM OUTDOORS
AND VENT AND SUPPLY AIR SAFETY CHECK” in these instructions for
additional information and safety check procedure.

2. The duct shall be either metal, or a material meeting the class 1

requirements of CAN4-S110 Standard for Air Ducts.

3. The duct shall be least the same cross-sectional area as the free

area of the air supply inlet opening to which it connects.

4. The duct shall terminate within 12 in (30.5 cm) above, and

within 24 in (61 cm) horizontally from, the burner level of
the appliance having the largest input.

5. A square or rectangular shaped duct shall only be used

when the required free area of the supply opening is
9 in (58.06 cm ) or larger. When a square or rectangular
duct is used, its small dimensionshall not be less than
3 in (7.6 cm).

2

2

6. An air inlet supply from outdoors shall be equipped with

a means to prevent the direct entry of rain and wind.
Such means shall not reduce the required free area of
the air supply opening.

7.

An air supply inlet opening from the outdoors shall
be located not less than 12” (30.5 cm) above the
outside grade level.

AIR SUPPLY OPENINGS AND DUCTS

COMBUSTION AIR SOURCE FROM OUTDOORS

1. Two permanent openings, one within 12 in (30.5 mm) of the top and

one within 12 in (30.5 mm) of bottom of the confined space,

shall communicate directly or by means of ducts

with the outdoors, crawl spaces or attic spaces.

Two

permanent openings,

2.

One permanent openings, commencing within 12 in (30.5 mm)of the
top of the enclosure shall be permitted where the equipment has
clearances of at least 1 in (2.54 cm) from the sides and back and
6 in (15.24 cm) from the front of the appliance. The opening shall
communicate directly with the outdoors and shall have a minimum
free area of:

3.

The duct shall be least the same cross-sectional area as the free
area of the air supply inlet opening to which it connects.

1 square in per 3000 Btu per hour (6.45 cm 0.879 kW) of the total
input rating of all equipment located in the enclosure.

2

a.

Not less than the sum of all vent connectors in the confined space.

b.

4.

The blocking effects of louvers, grilles and screens must be given
consideration in calculating free area. If the free area of a specific
louver aor grille is not known.

When a Category I furnace is removed or replaced, the original
venting system may no longer be correctly sized to properly vent
the attached appliances. 
An improperly sized vent system can cause CARBON MONOXIDE
to spill into the living space causing personal injury, and or death.

Summary of Contents for PT8

Page 1: ...ETY 1 DUCTWORK 3 FILTERS 6 GAS PIPING 7 ELECTRICAL POWER 9 VENT SYSTEM 11 SAFETY CONTROLS 16 START UP AND ADJUSTMENTS 16 WIRING DIAGRAM 24 LIST OF FIGURES Dimensions 5 Furnace Base Rectangular Blockof...

Page 2: ...ailure to carefully read and follow all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combustible flooring sha...

Page 3: ...es shall take precedence over clear ances for combustible materials where accessibility clearances are greater Installation in a residential garage 1 A gas fired furnace for installation in a resident...

Page 4: ...mined by adding the Supply Duct Static Pressure reading to the Return Duct Static Pressure reading and adding the pressure drop across any applied a coil Tables 2 3 is to be used as a guide only to he...

Page 5: ...quired service accessibility IMPORTANT If an external mounted filter rack is being used see the instructions provided with that accessory for proper hole cut size HORIZONTAL MODELS The supply air temp...

Page 6: ...duct flanges This is typi cally through the use of S cleat material when a metal plenum is used The use of an approved flexible duct connector is recommended on all installations The connection of th...

Page 7: ...pproved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figures 9 or 10 TABLE 5 Filter Sizes Cabinet Size Side in Side cm Bottom in...

Page 8: ...he gas valve when installing piping A wrench must be placed on the octa gon hub located on the gas inlet side of the valve Placing a wrench to the body of the gas valve will damage the valve causing i...

Page 9: ...OLARITY Ignition Control If the power supply polarity is reversed the control board will flash 9 times The furnace will not operate until the polarity is corrected LOW VOLTAGE CONTROL WIRING CONNECTIO...

Page 10: ...1 0 amp maximum during circulating blower opera tion HUMIDIFIER CONNECTION Two 1 4 0 64 cm spade terminals EAC and NEUTRAL for humidifier connections are located on the control board The terminals pr...

Page 11: ...codes and standards listed in these instructions Approved Modular Homes must be vented with an approved roof jack and may not be common vented with other appliances VENTING Category I venting consists...

Page 12: ...etails provided by the manufacturer of the power vent VENT PIPING ASSEMBLY The final assembly procedure for the vent piping is as follows 1 Cut piping to the proper length beginning at the furnace 2 D...

Page 13: ...ent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of the structure every 4 ft 1 22 m FAN ASSISTED COMBUSTION SYSTEM An appliance equipped with an...

Page 14: ...r a grille or screen shall have no dimen sion smaller than 0 25 6 4 mm 3 A manually operated damper or manually adjustable louvers are not permitted for use 4 A automatically operated damper or automa...

Page 15: ...NACE 1 An opening may be used in lieu of a duct to provide to provide the outside air supply to an appliance unless otherwise permitted by the authority having jurisdiction The opening shall be locate...

Page 16: ...RBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monxide poisoning or dea...

Page 17: ...cm tee 1 5 16 0 8 cm x 1 8 3 175 mm reducing coupling 1 1 8 0 3 cm adapter There is a accessory kit 1PK0602 available from Source 1 which has the following items 12 30 cm length x 1 8 0 3 cm diameter...

Page 18: ...ivided by the time it took to measure 2 cubic ft 0 0566 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 14 times 0 00283 m3 of gas measured at...

Page 19: ...low adjustment seal screw and tighten securely Cycle the valve several times to verify regulator setting 7 Remove manometer and replace the outlet pressure tap plug Low Outlet Pressure Adjustment 1 T...

Page 20: ...urnace control Intermittent Blower Heating On cooling heating thermostats with a fan switch when the fan switch is set in the auto position and the thermostat calls for heating a circuit is completed...

Page 21: ...ps Obtain the airflow values at 0 50 w c 125 Pa 0 60 w c 150 Pa ESP Airflow 0 50 2125 CFM 60 17 m3 min Airflow 0 60 2035 CFM 57 62 m3 min Subtract the airflow 0 50 w c 125 Pa from the airflow 0 60 w c...

Page 22: ...0 1150 41 6 41 1 40 8 40 5 39 4 38 5 37 1 36 0 34 5 32 6 Low 1260 1260 1260 1260 1250 1200 1150 1110 1070 1010 35 7 35 7 35 7 35 7 35 4 34 0 32 6 31 4 30 3 28 6 100 1200 B High 1700 1620 1560 1480 139...

Page 23: ...1430 1410 1370 1340 1280 1220 1140 1040 890 730 40 5 39 9 38 8 37 9 36 2 34 5 32 3 29 4 25 2 20 7 Medium Low 1140 1170 1150 1120 1080 1040 970 890 760 630 32 3 33 1 32 6 31 7 30 6 29 4 27 5 25 2 21 5...

Page 24: ...d in U S A 035 19670 003 Rev A 1004 Copyright by York International Corp 2004 All rights reserved Supersedes 035 19670 002 Rev A 0704 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION IX W...

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