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268882-UIM-A-0407

6

Unitary Products Group

Downflow Air Conditioning Coil Cabinet

The Cooling Coil Cabinet can be used in place of the combustible floor
base for downflow installations on combustible materials. The furnace
should be installed with the cooling coil cabinet specifically intended for
downflow applications. The cooling coil cabinet must be secured to the
floor. A supply air duct plenum is installed through the opening pro-
vided. The supply air duct is then secured to the duct system with
screws and sealed to prevent leaks. If a matching cooling coil is used, it
may be connected directly to the furnace outlet using the accessory
transition kit and sealed to prevent leakage. The transition kit must be
used to secure the cooling coil cabinet to the furnace casing when
installed in a downflow configuration.

NOTE: 

The model 9155 Coil cabinet does not require the use of an

accessory transition kit. It may be connected directly to the furnace out-
let.

The transition kit (when used) may be installed in one of two ways. The
transition kit may be installed and secured to either the furnace or the
cooling coil cabinet by the use of screws and then it must be sealed to
prevent leaks. 

If the transition kit has been installed on the cooling coil cabinet it
must be secured to the cooling coil cabinet with screws. The sup-
ply air side of the furnace is then placed on the cooling coil cabi-
net and secured to the transition kit.

If the transition kit has been installed on the supply air side of the
furnace it must be secured to the furnace with screws. The fur-
nace and the transition kit are then placed on the cooling coil cab-
inet and secured with screws.

IMPORTANT: 

The furnace, transition kit (when used), and the cooling

coil cabinet MUST BE SEALED as needed to prevent leaks, AND
SECURED. Refer to the assembly drawing in Figure 2.

IMPORTANT: 

On all installations without a coil, a removable access

panel is recommended in the outlet duct such that smoke or reflected
light would be observable inside the casing to indicate the presence of
leaks in the heat exchanger. This access cover shall be attached in
such a manner as to prevent leaks.

Attachment to Structure

A furnace for installation in a manufactured (mobile) home must be
securely attached to the building structure. The perforated strap sup-
plied with the furnace may be used for that purpose. Refer to Figure 3.

BLEND AIR  INSTALLATIONS

This bracket is to be used only for Alcove application on the 90% Gas
Furnaces. It helps in installation of Blend Air Damper Tube close to the
furnace. It is recommended that the Blend Air be installed with the help
of this bracket as close to the furnace as possible. The Blend Air
Bracket Assembly should be installed no higher than 18 inches above
the furnace. See Figure 4.

 FIGURE 2:  

Transition Kit Assembly

AIRFLOW

AIRFLOW

AIRFLOW

AIRFLOW

DOWNFLOW
FURNACE

TRANSITION KIT
(if needed)

TRANSITION KIT
(if needed)

COOLING
COIL
CABINET

REFRIGERANT
LINES

DRAIN
CONNECTIONS

 FIGURE 3:  

Attachment to Structure

 FIGURE 4:  

Blend Air Bracket

TIE DOWN
PERFORATED
STRAP

ATTACH
TO WALL STUD
WITH A NAIL
OR SCREW

ATTACH TO
FURNACE WITH
SCREW

COMBUSTION
AIR PIPE

VENT
PIPE

VENT
PIPE

VENT
DRAIN

W

ALL

WA

L

L

SUPPLY AIR DUCT

COMBUSTION
AIR PIPE

SCREW x2

BLEND AIR
BRACKET

18”
MAX.

9155-7171
FILTER KIT

90%
GAS
FURNACE

Summary of Contents for DGAD

Page 1: ...START UP AND ADJUSTMENTS 20 WIRING DIAGRAM 28 LIST OF FIGURES Combustible Floor Base Accessory 5 Transition Kit Assembly 6 Attachment to Structure 6 Blend Air Bracket 6 Dimensions 7 Mobile Home Filte...

Page 2: ...ration has the combustion air pipe connected to the burner box and terminating in an attic or crawl space The vent pipe terminates external to the building The vent pipe and combustion air pipe will n...

Page 3: ...the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following require ments shall be sat...

Page 4: ...t 0 635 cm m so that condensate will flow towards the drain 4 If this unit is installed in an unconditioned space and an extended power failure occurs there will be potential damage to the conden sate...

Page 5: ...be the same dimensional size as the rectangu lar opening in the base of the furnace The duct system is a very important part of the installation If the duct system is improperly sized the furnace will...

Page 6: ...rnace with screws The fur nace and the transition kit are then placed on the cooling coil cab inet and secured with screws IMPORTANT The furnace transition kit when used and the cooling coil cabinet M...

Page 7: ...return air duct and plenum are not required by state local or regional codes then the filter can be attached to the top of the fur nace as shown in Figure 6 IMPORTANT When replacing an existing the fu...

Page 8: ...PORTANT Plan your gas supply before determining the correct gas pipe entry Use 90 degree service elbow s or short nipples and con ventional 90 degree elbow s to enter through the cabinet access holes...

Page 9: ...e placed on the octagon hub located on the gas inlet side of the valve Placing a wrench to the body of the gas valve will damage the valve causing improper oper ation and or the valve to leak The gas...

Page 10: ...e leads into the box using a protective bushing where the wires pass through the furnace panel After making the wiring con nections replace the wiring box cover and screws Refer to Figure 10 3 The fur...

Page 11: ...ion that can be installed in a Manufactured Mobile Home Rubber couplings and hose clamps may be used to provide a secure connection between the furnace PVC pipe and ABS pipe The rubber couplings can b...

Page 12: ...less than the 90 foot maximum equivalent length of 3 pipe allowed for that model and is thus acceptable Dimensions are those required in Standard ASTM D 3311 NOTE Sidewall vent terminal may be used f...

Page 13: ...ons Primer and cement must conform to ASTM D2564 for PVC or ASTM D2235 for ABS piping 7 All joints must provide a permanent airtight and watertight seal NOTE Be sure to visually check each pipe connec...

Page 14: ...ons 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW C Clearance to permanently closed window 12 inches 30 cm 12 inches 30 cm D Vertical clearance to ventilated...

Page 15: ...ly on the 2 5 1 cm 45 PVC street elbow as shown in Figure 16 3 Locate the rubber condensate hose in front of the blower access panel 4 Slide the hose through the hole in the top cover and insert the h...

Page 16: ...ir intake pipe should be located either through the wall horizontal or side vent or through the roof vertical vent Care should be taken to locate side vented systems where trees or shrubs will not blo...

Page 17: ...lar Home Installations Only GABLE VENT GAS VENT SOFFIT VENT VENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED ATTIC TOP ABOVE INSUL...

Page 18: ...4 5 of these instructions Ventilated Combustion Air Modular Home Installations Only The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirement...

Page 19: ...028 15158 000 9 Drain tube Vent system Horizontal RT Before Tee Horizontal LT 028 15168 000 3 Drain tube Inducer Down flow 028 15169 002 5 Drain tube After Tee Down flow 028 15175 000 4 Drain tube Rai...

Page 20: ...air blower heat exchanger or a blocked vent pipe connection Corrective action is required These are manual reset controls that must be reset before operation can continue PRESSURE SWITCHES This furna...

Page 21: ...l start and come up to speed Shortly after inducer start up the hot surface igniter will glow for about 17 seconds b After this warm up the ignition module will energize open the main gas valve c Afte...

Page 22: ...0 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the gas...

Page 23: ...erence atmo spheric pressure Refer to Figure 39 for connection details IMPORTANT The cap for the pressure regulator must be removed entirely to gain access to the adjustment screw Loosening or tighten...

Page 24: ...must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning the jumper on two of the four pins WIT...

Page 25: ...as valve dirty or faulty flame sensor faulty hot surface ignitor or burner problem may cause this The furnace will lock out for one hour and then restart 8 RED FLASHES This fault is indicated if the f...

Page 26: ...20 Low 752 745 731 718 698 652 602 580 536 496 21 21 21 20 20 18 17 16 15 14 80 High 2071 2026 1981 1935 1864 1796 1713 1625 1532 1401 59 57 56 55 53 51 48 46 43 40 Med High 1583 1590 1569 1554 1532...

Page 27: ...s Obtain the airflow values at 0 50 w c 0 124 Pa 0 60 w c 0 149 kPa ESP Airflow 0 50 2034 CFM 58 m3 min Airflow 0 60 1924 CFM 54 m3 min Subtract the airflow 0 50 w c 0 124 kPa from the airflow 0 60 w...

Page 28: ...rinted in U S A 268882 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167809 UIM C 0506 Unitary P O WIchita Products Box KS Group 19014 67204 9014 SECTION X WIRING...

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