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271043-UIM-B-0707

2

Unitary Products Group

SPECIFIC SAFETY RULES AND PRECAUTIONS

1.

Only Natural gas or Propane (LP) gas are approved for use with
this furnace. Refer to the furnace rating plate or Section IV of
these instructions.

2.

Install this furnace only in a location and position as specified in
SECTION I of these instructions.

3.

A gas-fired furnace for installation in a residential garage must be
installed as specified in SECTION I of these instructions.

4.

Provide adequate combustion and ventilation air to the furnace
space as specified in SECTION VI of these instructions.

5.

Combustion products must be discharged outdoors. Connect this
furnace to an approved vent system only, as specified in SEC-
TION VI of these instructions.

6.

Tests for gas leaks as specified in SECTION IX of these instruc-
tions.

7.

Always install the furnace to operate within the furnace’s intended
temperature rise range. Only connect the furnace to a duct system
which has an external static pressure within the allowable range,
as specified on the furnace rating plate.

8.

When a furnace is installed so that supply ducts carry air circulated
by the furnace to areas outside the space containing the furnace,
the return air shall also be handled by duct(s) sealed to the fur-
nace casing and terminating outside the space containing the fur-
nace.

9.

It is permitted to use the furnace for heating of buildings or struc-
tures under construction. Installation must comply with all manu-
facturer’s installation instructions including:

Proper vent installation;

Furnace operating under thermostatic control;

Return air duct sealed to the furnace;

Air filters in place;

Set furnace input rate and temperature rise per rating plate
marking;

Means for providing outdoor air required for combustion;

Return air temperature maintained between 55ºF (13ºC) and
80ºF (27ºC);

The 

air filter must be replaced

 upon substantial completion of

the construction process;

Clean furnace, duct work and components upon substantial
completion of the construction process, and verify furnace-
operating conditions including ignition, input rate, temperature
rise and venting, according to the manufacturer’s instructions.

10. When installed in a Non-HUD-Approved Modular Home or building

constructed on-site, combustion air shall not be supplied from
occupied spaces.

11.

The size of the unit should be based on an acceptable heat loss
calculation for the structure. ACCA, Manual J or other approved
methods may be used.

SAFETY REQUIREMENTS

This furnace should be installed in accordance with all national
and local building/safety codes and requirements, local plumbing
or wastewater codes, and other applicable codes. In the absence
of local codes, install in accordance with the National Fuel Gas
Code ANSI Z223.1/NFPA 54, National Fuel Gas Code, and/or
CAN/CGA B149.1 Natural Gas and Propane Installation Code
(latest editions). Furnaces have been certified to the latest edition
of standard ANSI Z21-47 • CSA 2.3.

Refer to the unit rating plate for the furnace model number, and
then see the dimensions page of this instruction for return air ple-
num dimensions in Figure 1. The plenum must be installed
according to the instructions.

Provide clearances from combustible materials as listed under
Clearances to Combustibles in Table 1.

Provide clearances for servicing ensuring that service access is
allowed for both the burners and blower.

These models 

ARE NOT 

CSA listed or approved for installation

into a 

HUD Approved Modular Home

 or a 

Manufactured

(Mobile) Home

.

This furnace is not approved for installation in trailers or recre-
ational vehicles.

Failure to carefully read and follow all instructions in this
manual can result in furnace malfunction, death, personal
injury and/or property damage.

Furnaces for installation on combustible flooring shall not be
installed directly on carpeting, tile or other combustible material
other than wood flooring.

Check the rating plate and power supply to be sure that the elec-
trical characteristics match. All models use nominal 115 VAC, 1
Phase, 60-Hertz power supply. DO NOT CONNECT THIS APPLI-
ANCE TO A 50 HZ POWER SUPPLY OR A VOLTAGE ABOVE
130 VOLTS.

Furnace shall be installed so the electrical components are pro-
tected from water.

Installing and servicing heating equipment can be hazardous due
to the electrical components and the gas fired components. Only
trained and qualified personnel should install, repair, or service
gas heating equipment. Untrained service personnel can perform
basic maintenance functions such as cleaning and replacing the
air filters. When working on heating equipment, observe precau-
tions in the manuals and on the labels attached to the unit and
other safety precautions that may apply.

These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances
these instructions exceed certain local codes and ordinances,
especially those who have not kept up with changing residential
and non-HUD modular home construction practices. These
instructions are required as a minimum for a safe installation.

COMBUSTION AIR QUALITY 

(LIST OF CONTAMINANTS)

The furnace will require 

OUTDOOR AIR

 for combustion when the fur-

nace is located in any of the following environments.

Restricted Environments 

Commercial buildings 

Buildings with indoor pools 

Furnaces installed in laundry rooms 

Furnaces installed in hobby or craft rooms 

Furnaces installed near chemical storage areas 

Chemical Exposure 

The furnace will require 

OUTDOOR AIR

 for combustion when the fur-

nace is located in an area where the furnace is being exposed to the fol-
lowing substances and / or chemicals.

Permanent wave solutions 

Chlorinated waxes and cleaners 

Chlorine based swimming pool chemicals 

Water softening chemicals 

De-icing salts or chemicals 

Carbon tetrachloride 

Halogen type refrigerants 

Cleaning solvents (such as perchloroethylene) 

Printing inks, paint removers, varnishes, etc. 

Hydrochloric acid 

Cements and glues 

Antistatic fabric softeners for clothes dryers 

Masonry acid washing materials 

When outdoor air is used for combustion, the combustion air intake pipe
termination must be located external to the building and in an area
where there will be no exposure to the substances listed above.

FIRE OR EXPLOSION HAZARD
Failure to follow the safety warnings exactly could result in serious
injury, death or property damage.
Never test for gas leaks with an open flame. Use a commercially
available soap solution made specifically for detection of leaks to
check all connections. A fire or explosion may result causing prop-
erty damage, personal injury or loss of life.

Summary of Contents for AHC9V UP

Page 1: ...electrical and mechanical codes LIST OF SECTIONS SAFETY 1 DUCTWORK 4 FILTERS 6 GAS PIPING 7 ELECTRICAL POWER 8 COMBUSTION AIR AND VENT SYSTEM 12 CONDENSATE PIPING 18 SAFETY CONTROLS 19 START UP AND AD...

Page 2: ...ible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models ARE NOT CSA l...

Page 3: ...or and the furnace must be located or protected to avoid physical damage by vehicles The furnace area must not be used as a broom closet or for any other storage purposes as a fire hazard may be creat...

Page 4: ...NOTE When attaching duct flange do not shoot the screw down into the casing Use the formed flange intended for duct flange attachment The duct system is a very important part of the installation If th...

Page 5: ...e presence of leaks in the heat exchanger This access cover shall be attached in such a manner as to prevent leaks TABLE 2 Minimum Duct Sizing For Proper Airflow Input Cabinet Airflow Return1 Rectangu...

Page 6: ...provided with that accessory for proper hole cut size SECTION III FILTERS FILTER INSTALLATION All applications require the use of a filter Filters must be installed external to the furnace cabinet DO...

Page 7: ...igure 1 dimensions The inlet to the gas valve lines up directly with the opening in the left side of the furnace casing To line up with the opening in the right side of the casing two street ells shou...

Page 8: ...5 1 4 1 3 39 1 0 37 0 34 0 31 1100 1 3 1 2 1 1 41 0 0 34 0 31 0 28 2500 LP 4 1 3 8 3 5 93 2 LP 1 03 0 95 0 87 PROPANE AND HIGH ALTITUDE CONVERSION KITS It is very important to choose the correct kit...

Page 9: ...o the terminal board on the ignition module as shown in Figures 5 and 6 Electronic thermostats may require the common wire to be connected as shown in Figures 5 and 6 Apply strain relief to thermostat...

Page 10: ...ight O Reversing Valve Energized in Cool TWO STAGE AIR CONDITIONING Comfort Alert Interface HUM Dehumidification Open on Humidity Rise C 24 Volt Common C 24 Volt Common R 24 Volt Hot W2 Second Stage H...

Page 11: ...W2 Delay on furnace to OFF HM Humidistat BSG Bonnet Sensor Bonnet Sensor Optional BS Bonnet Sensor AUX Auxiliary Heat E W1 First Stage Auxiliary Heat E W1 First Stage Auxiliary Heat W Auxiliary Heat Y...

Page 12: ...length listed in Table 8 is for the vent pip ing and the air intake piping separately For example if the table allows 65 equivalent feet for a particular model then the vent can have 65 equivalent fe...

Page 13: ...piping apply cement primer and the cement per the manufactures instructions Primer and cement must conform to ASTM D2564 for PVC or ASTM D2235 for ABS piping 7 All joints must provide a permanent air...

Page 14: ...ns 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW C Clearance to permanently closed window 12 inches 30 cm 12 inches 30 cm D Vertical clearance to ventilated...

Page 15: ...systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 11 or 12 VENTING MULTIPLE UNITS Multiple units can be installed in a space or...

Page 16: ...vent Care should be taken to locate side vented systems where trees or shrubs will not block or restrict supply air from entering the terminal Also the terminal assembly should be located as far as p...

Page 17: ...LE VENT GAS VENT SOFFIT VENT VENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED ATTIC TOP ABOVE INSULATION GAS VENT GABLE VENT SOFFI...

Page 18: ...Air The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in AIR SOURCE FROM OUTDOORS in this instruction or in Section 5 3 Air...

Page 19: ...e controls are mounted on the burner box assembly If the temper ature in the burner box exceeds its set point the ignition control and the gas valve are de energized The operation of this control indi...

Page 20: ...ll start and come up to speed Shortly after inducer start up the hot surface igniter will glow for about 17 seconds b After this warm up the ignition module will energize open the main gas valve c Aft...

Page 21: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the...

Page 22: ...shown in Figure 21 The procedure below is used to adjust either the high fire manifold pressure or the low fire manifold pressure IMPORTANT The cap for the pressure regulator must be removed entirely...

Page 23: ...blown into the heated space The fan off timing may be adjusted by positioning the jumper on two of the four pins as shown in Figure 23 WITH BURNER BOX COVER IN PLACE WITH BURNER BOX COVER REMOVED FIG...

Page 24: ...een the R and W terminals The indoor fan motor is energized through the W1 heat terminal and runs on the speed selected on the HEAT tap of the control board Humidistat When a humidistat is installed i...

Page 25: ...T CODE STORAGE AND RETRIEVAL The control in this furnace is equipped with memory that will store up to five error codes to allow a service technician to diagnose problems more easily This memory will...

Page 26: ...A C 52 1 35 4 53 2 35 4 1560 1010 1620 1030 C B 44 2 28 6 45 9 29 2 1470 940 1500 960 B C 41 6 26 6 42 5 27 2 1370 890 1410 880 D B 38 8 25 2 39 9 24 9 1460 930 1490 920 C A 41 3 26 3 42 2 26 1 1250 7...

Page 27: ...in in2 cm2 In W C kPA In W C kPA In W C kPA 0 750 0 21 4 230 1484 0 01 0 00249 0 01 0 00249 0 15 0 03736 751 1000 21 25 28 32 330 2129 0 05 0 01245 0 05 0 01245 0 20 0 04982 1001 1250 28 33 35 40 330...

Page 28: ...Printed in U S A 271043 UIM B 0707 Copyright by York International Corp 2007 All rights reserved Supersedes 271043 UIM A 0407 Unitary 5005 Norman Products York OK Group Drive 73069 SECTION X WIRING D...

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