Unitary products group AHC9V UP Installation Manual Download Page 13

271043-UIM-B-0707

Unitary Products Group

13

Example:

An 80,000 BTUH furnace requires 32 feet of pipe and four 90º elbows.
Using 2" pipe and standard elbows, the total equivalent length will be:

This exceeds the 65 foot maximum equivalent length of 2" pipe allowed
for that model and is thus not acceptable.

By using sweep elbows, the total equivalent length will be:

This is less than the 65 foot maximum equivalent length of 2" pipe
allowed for that model and is thus acceptable. 

Alternatively, using 3" pipe and standard elbows, the total equivalent
length will be:

This is less than the 90 foot maximum equivalent length of 3" pipe
allowed for that model and is thus acceptable.

Dimensions are those required in Standard ASTM D-3311.

NOTE: 

Sidewall vent terminal may be used for sidewall vent termina-

tions. Refer to part list in the back of the USERS INFORMATION AND
SERVICE AND MAINTENANCE MANUAL for the terminal part number.

*. Vent pipe size must be increased to 3” diameter after connection to furnace 

on this model.

IMPORTANT: 

Accessory concentric vent / intake termination kits

1CT0302 and 1CT0303 are available and approved for use with these
furnaces. Horizontal sidewall vent terminations kits 1HT0901 &
1HT0902 are also approved for use with these furnaces.

IMPORTANT: 

Furnace vent pipe connections are sized for 2” (5.1 cm).

pipe. Any pipe size change must be made outside the furnace casing in
a vertical pipe section to allow proper drainage of condensate. An offset
using two 45º (degree) elbows will be required for plenum clearance
when the vent is increased to 3” (7.6 cm).

COMBUSTION AIR AND VENT PIPING ASSEMBLY

The final assembly procedure for the combustion air and vent piping is
as follows:

1.

Cut piping to the proper length beginning at the furnace.

2.

Deburr the piping inside and outside.

3.

Chamfer (bevel) the outer edges of the piping.

4.

Dry-fit the vent piping assembly from the furnace to the outside ter-
mination checking for proper fit support and slope.

5.

Dry-fit the combustion air piping assembly checking for proper fit,
support and slope on the following systems:

A.

Sealed combustion air systems from the furnace to the out-
side termination.

B.

Ventilated combustion air systems from the furnace to the
attic or crawl space termination.

6.

Disassemble the combustion air and vent piping, apply cement
primer and the cement per the manufactures instructions. Primer
and cement must conform to ASTM D2564 for PVC, or ASTM
D2235 for ABS piping.

7.

All joints must provide a permanent airtight and watertight seal.

8.

Support the combustion air and vent piping such that it is angled a
minimum of 1/4” per foot (0.635 cm/m) so that condensate will flow
back towards the furnace. Piping should be supported with pipe
hangers to prevent sagging.

9.

Seal around the openings where the combustion air and / or vent
piping pass through the roof or sidewalls.

COMBUSTION AIR / VENT CLEARANCES

IMPORTANT: 

The vent must be installed with the following minimum

clearances, and must comply with local codes and requirements.

TABLE 8: 

Maximum Equivalent Pipe Length

Model Input 

BTUH (kW)

Pipe Size 

Inches (cm)

Maximum Equivalent 

length feet (m)

40,000 (11.7)

2 (5.1)

65 (19.8)

40,000 (11.7)

3 (7.6)

90 (27.4)

60,000 (17.6)

2 (5.1)

65 (19.8)

60,000 (17.6)

3 (7.6)

90 (27.4)

80,000 (23.4)

2 (5.1)

65 (19.8)

80,000 (23.4)

3 (7.6)

90 (27.4)

100,000 (29.3)

2 (5.1)

30 (9.2)

100,000 (29.3)

3 (7.6)

85 (25.9)

120,000 (29.3)

2 (5.1)

NA

120,000 (29.3)

3 (7.6)

60 (18.3)

TABLE 9: 

Equivalent Length of Fittings

Fitting

Equivalent Length

2" 90º sweep elbow

5 feet of 2" pipe

2" 45º sweep elbow

2-1/2 feet of 2" pipe

2" 90º standard elbow

10 feet of 2" pipe

2" 45º standard elbow

5 feet of 2" pipe

3" 90º sweep elbow

5 feet of 3" pipe

3" 45º sweep elbow

2-1/2 feet of 3" pipe

3" 90º standard elbow

10 feet of 3" pipe

3" 45º standard elbow

5 feet of 3" pipe

2" corrugated connector

10 feet of 2" pipe

3" corrugated connector

10 feet of 3" pipe

32 feet of 2" pipe =

32 equivalent feet

4 - 90º standard 2" elbows = (4x10) =

 40 equivalent feet

Total = 

72 equivalent feet of 2" pipe

32 feet of 2" pipe =

32 equivalent feet

4 - 90º standard 2" elbows = (4x5) =

 20 equivalent feet

Total = 

52 equivalent feet of 2" pipe

32 feet of 3" pipe =

32 equivalent feet

4 - 90º standard 2" elbows = (4x5) =

 40 equivalent feet

Total = 

72 equivalent feet of 3" pipe

 FIGURE 8:  

Dimensions

A

A

A

A

STANDARD ELBOW

LONG (SWEEP) ELBOW

TABLE 10: 

Elbow Dimensions

Elbow

"A" Dimension

2" Standard

2-5/16"

3" Standard

3-1/16"

2" Sweep

3-1/4"

3" Sweep

4-1/16"

TABLE 11: 

Combustion Air Intake and Vent Connection Size at Furnace 

(All Models)

FURNACE VENT CONNECTION SIZES

Furnace Input

60 - 100 MBH 

(17.5 - 29.3 kW)

120 MBH 

(35.2 kW)

Intake Pipe Size

2” (5.1 cm)

3” (7.6 cm)

Vent Pipe Size

2” (5.1 cm)

3” (7.6 cm)

Solvent cements are flammable and must be used in well-ventilated
areas only. Keep them away from heat, sparks and open flames.
Do not breathe vapors and avoid contact with skin and eyes.

Summary of Contents for AHC9V UP

Page 1: ...electrical and mechanical codes LIST OF SECTIONS SAFETY 1 DUCTWORK 4 FILTERS 6 GAS PIPING 7 ELECTRICAL POWER 8 COMBUSTION AIR AND VENT SYSTEM 12 CONDENSATE PIPING 18 SAFETY CONTROLS 19 START UP AND AD...

Page 2: ...ible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models ARE NOT CSA l...

Page 3: ...or and the furnace must be located or protected to avoid physical damage by vehicles The furnace area must not be used as a broom closet or for any other storage purposes as a fire hazard may be creat...

Page 4: ...NOTE When attaching duct flange do not shoot the screw down into the casing Use the formed flange intended for duct flange attachment The duct system is a very important part of the installation If th...

Page 5: ...e presence of leaks in the heat exchanger This access cover shall be attached in such a manner as to prevent leaks TABLE 2 Minimum Duct Sizing For Proper Airflow Input Cabinet Airflow Return1 Rectangu...

Page 6: ...provided with that accessory for proper hole cut size SECTION III FILTERS FILTER INSTALLATION All applications require the use of a filter Filters must be installed external to the furnace cabinet DO...

Page 7: ...igure 1 dimensions The inlet to the gas valve lines up directly with the opening in the left side of the furnace casing To line up with the opening in the right side of the casing two street ells shou...

Page 8: ...5 1 4 1 3 39 1 0 37 0 34 0 31 1100 1 3 1 2 1 1 41 0 0 34 0 31 0 28 2500 LP 4 1 3 8 3 5 93 2 LP 1 03 0 95 0 87 PROPANE AND HIGH ALTITUDE CONVERSION KITS It is very important to choose the correct kit...

Page 9: ...o the terminal board on the ignition module as shown in Figures 5 and 6 Electronic thermostats may require the common wire to be connected as shown in Figures 5 and 6 Apply strain relief to thermostat...

Page 10: ...ight O Reversing Valve Energized in Cool TWO STAGE AIR CONDITIONING Comfort Alert Interface HUM Dehumidification Open on Humidity Rise C 24 Volt Common C 24 Volt Common R 24 Volt Hot W2 Second Stage H...

Page 11: ...W2 Delay on furnace to OFF HM Humidistat BSG Bonnet Sensor Bonnet Sensor Optional BS Bonnet Sensor AUX Auxiliary Heat E W1 First Stage Auxiliary Heat E W1 First Stage Auxiliary Heat W Auxiliary Heat Y...

Page 12: ...length listed in Table 8 is for the vent pip ing and the air intake piping separately For example if the table allows 65 equivalent feet for a particular model then the vent can have 65 equivalent fe...

Page 13: ...piping apply cement primer and the cement per the manufactures instructions Primer and cement must conform to ASTM D2564 for PVC or ASTM D2235 for ABS piping 7 All joints must provide a permanent air...

Page 14: ...ns 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW C Clearance to permanently closed window 12 inches 30 cm 12 inches 30 cm D Vertical clearance to ventilated...

Page 15: ...systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 11 or 12 VENTING MULTIPLE UNITS Multiple units can be installed in a space or...

Page 16: ...vent Care should be taken to locate side vented systems where trees or shrubs will not block or restrict supply air from entering the terminal Also the terminal assembly should be located as far as p...

Page 17: ...LE VENT GAS VENT SOFFIT VENT VENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED ATTIC TOP ABOVE INSULATION GAS VENT GABLE VENT SOFFI...

Page 18: ...Air The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in AIR SOURCE FROM OUTDOORS in this instruction or in Section 5 3 Air...

Page 19: ...e controls are mounted on the burner box assembly If the temper ature in the burner box exceeds its set point the ignition control and the gas valve are de energized The operation of this control indi...

Page 20: ...ll start and come up to speed Shortly after inducer start up the hot surface igniter will glow for about 17 seconds b After this warm up the ignition module will energize open the main gas valve c Aft...

Page 21: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the...

Page 22: ...shown in Figure 21 The procedure below is used to adjust either the high fire manifold pressure or the low fire manifold pressure IMPORTANT The cap for the pressure regulator must be removed entirely...

Page 23: ...blown into the heated space The fan off timing may be adjusted by positioning the jumper on two of the four pins as shown in Figure 23 WITH BURNER BOX COVER IN PLACE WITH BURNER BOX COVER REMOVED FIG...

Page 24: ...een the R and W terminals The indoor fan motor is energized through the W1 heat terminal and runs on the speed selected on the HEAT tap of the control board Humidistat When a humidistat is installed i...

Page 25: ...T CODE STORAGE AND RETRIEVAL The control in this furnace is equipped with memory that will store up to five error codes to allow a service technician to diagnose problems more easily This memory will...

Page 26: ...A C 52 1 35 4 53 2 35 4 1560 1010 1620 1030 C B 44 2 28 6 45 9 29 2 1470 940 1500 960 B C 41 6 26 6 42 5 27 2 1370 890 1410 880 D B 38 8 25 2 39 9 24 9 1460 930 1490 920 C A 41 3 26 3 42 2 26 1 1250 7...

Page 27: ...in in2 cm2 In W C kPA In W C kPA In W C kPA 0 750 0 21 4 230 1484 0 01 0 00249 0 01 0 00249 0 15 0 03736 751 1000 21 25 28 32 330 2129 0 05 0 01245 0 05 0 01245 0 20 0 04982 1001 1250 28 33 35 40 330...

Page 28: ...Printed in U S A 271043 UIM B 0707 Copyright by York International Corp 2007 All rights reserved Supersedes 271043 UIM A 0407 Unitary 5005 Norman Products York OK Group Drive 73069 SECTION X WIRING D...

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