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Part Number 550-110-726/0703

GWA/GWI/GWS

 

Gas-Fired Water Boilers – 

User’s Information Manual

  Maintenance procedures

Boiler area

To prevent potential of severe personal injury, death
or substantial property damage, eliminate all mate-
rials discussed below from the boiler vicinity. If
found:

• Remove products immediately from the area. If they

have been there for an extended period, call a
qualified service technician to inspect the boiler and
vent system for possible damage from acid
corrosion.

• If products cannot be removed, immediately call a

qualified service technician to install an outside
combustion air source for the boiler (if not already
installed).

1. Combustible/flammable materials — Do not store

combustible materials, gasoline or any other
flammable vapors or liquids near the boiler. Remove
immediately if found.

2. Air contaminants — See listing of contaminants on

page 2.

  Check daily

The boiler should be inspected and started annu-
ally, at the beginning of the heating season, only by
a qualified service technician. In addition, the main-
tenance and care of the boiler designated on page
3 and explained on the following pages must be
performed to assure maximum boiler efficiency and
reliability. Failure to service and maintain the boiler
and system could result in equipment failure, caus-
ing possible severe personal injury, death or sub-
stantial property damage.

The following information provides detailed instruc-
tions for completing the maintenance items listed
in the maintenance schedule, page 3. In addition to
this maintenance, the boiler must be serviced and
started up at the beginning of each heating season
by a qualified service technician.
See page 12 for 

troubleshooting 

procedures for

common problems.

Air openings

1. Verify that combustion and ventilation air openings to the boiler

room and/or building are open and unobstructed.

2.

GWI 

and 

GWS boilers

 — Verify that boiler vent discharge

and air intake (GWS only) are clean and free of obstructions.
Remove any debris on the air intake or flue exhaust openings.

Pressure/temperature gauge

1. Make sure the pressure reading on the boiler pressure/

temperature gauge does not exceed 24 psig. Higher pressure
may indicate a problem with the expansion tank or gauge.

2. Contact a qualified service technician if problem persists.

  Component information

Do not attempt to place
boiler in operation if spill
switch cuts off gas flow. Im-
mediately call a service tech-
nician. Failure to do so can
cause severe personal in-
jury, death or substantial
property damage.

Spill switch (GWA only)

The Spill switch is attached to the draft
hood. It cuts off gas flow if the vent system
becomes blocked.

Rollout thermal fuse element

The Rollout TFE is located above the
burners. It cuts off gas flow should flame
rollout occur.

Do not attempt to place
boiler in operation if rollout
thermal fuse element cuts off
gas flow. Immediately call a
service technician. Failure to
do so can cause severe per-
sonal injury, death or sub-
stantial property damage.

  Check daily

Summary of Contents for GWA

Page 1: ...vice procedures and the correct Lighting or Operating Instruc tions Propane gas odorant Propane boilers only Your propane supplier mixes an odorant with the propane to make its pres ence detectable In some instances the odorant can fade and the gas may no longer have an odor Propane gas can accumulate at floor level Smell near the floor for the gas odorant or any unusual odor If you suspect a leak...

Page 2: ...ical supply to pump Instead shut off the gas supply at a location external to the appliance 6 DO NOT use this boiler if any part has been under water Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control that has been under water 7 Have the building monitored when it is vacant for an extended period Safety controls c...

Page 3: ...relief valve Check automatic air vents if used Check pilot and main burner flames Check and clean vent termination air intake screens GWS boil ers only Periodically Test low water cutoff if used Oil inducer motor GWI and GWS boilers only Every 6 months Operate relief valve End of season Shut down procedure Maintain your boiler using this schedule To locate Lighting or Operating Instructions Find y...

Page 4: ...er to the appliance 5 When equipped with Johnson Controls vent damper Model M35 manually rotate damper blade in direction of arrow to Open position indicated on damper assembly 6 Turn gas control knob clockwise to OFF 7 When equipped with vent damper verify damper blade is in full open position 8 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas ...

Page 5: ...cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water 1 Stop Read the safety information above on this label 2 Set the thermostat to lowest setting 3 When equipped with Effikal vent damper Model RVGP place service switch in Hold Damper Open position 4 Turn off all electrical power to the appliance 5 When equipped with Johnson Con...

Page 6: ... for gas including near the floor If you smell gas STOP Follow B in the safety information above If you don t smell gas go to the next step 10 Turn gas control knob counterclockwise to ON Press down on White Rodgers 36C valve knob to turn 11 Turn on all electric power to the appliance 12 When equipped with Effikal vent damper place service switch in Automatic Operation position 13 Set thermostat t...

Page 7: ...he fire department 1 Stop Read the safety information above on this label 2 Set the thermostat to lowest setting 3 When equipped with Effikal vent damper Model RVGP place service switch in Hold Damper Open position 4 Turn off all electrical power to the appliance 5 When equipped with Johnson Controls vent damper Model M35 manually rotate damper blade in direction of arrow to Open position indicate...

Page 8: ...witch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WHAT TO DO IF YOU SMELL GAS 1 STOP Read the safety information above on this label 2 Set the thermostat to lowest setting 3 Turn off all electrical power to the appliance 4 Remove jacket front pa...

Page 9: ...rovides detailed instruc tions for completing the maintenance items listed in the maintenance schedule page 3 In addition to this maintenance the boiler must be serviced and started up at the beginning of each heating season by a qualified service technician See page 12 for troubleshooting procedures for common problems Air openings 1 Verify that combustion and ventilation air openings to the boil...

Page 10: ...echnician at once if you find any problem Failure to inspect the vent system as noted above and have it repaired by a qualified service techni cian can result in vent system failure causing se vere personal injury or death Check condensate drain system GWI or GWS 1 Inspect condensate drain fittings and tubing Verify that condensate can flow freely to drain Boiler relief valve 1 Inspect the boiler ...

Page 11: ...if installed 1 If the boiler or system is fitted with a low water cutoff device test the device following the cutoff manufacturer s instructions Oil inducer motor GWI and GWS boilers 1 Use only S A E 20 motor oil DO NOT use household universal oils Use only S A E 20 motor oil to lubricate the inducer motor Do not use common universal household oils 2 Place a few drops of oil in each of the two oil...

Page 12: ...eak compounds Black water condition Oxygen corrosion due to leaks in boiler and piping Have qualified service technician repair at once Keep pH of water between 7 0 to 8 5 Popping or percolating noise heard in boiler Mineral deposits in sections due to constant use of makeup water Call qualified service technician to de lime boiler if necessary In some cases deposits will be too heavy to remove wi...

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