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GWA/GWI/GWS

 

Gas-Fired Water Boilers – 

User’s Information Manual

2

Part Number 550-110-726/0703

Please read this page first

Failure to adhere to the guidelines on this page can result in severe
personal injury, death or substantial property damage.

Air contamination

13. To prevent potential of severe personal injury or death, check

for products or areas listed in table below before installing
boiler. If any of these contaminants are found, do one of  the
following:

Remove contaminants permanently.      — 

or —

Isolate boiler and provide outside combustion air. See
applicable codes for further information.      — 

or —

For 

GWS 

boilers only — Duct combustion air from outside

to the boiler air intake.

Boiler water

8. DO NOT use petroleum-based cleaning or sealing compounds

in boiler system. Water seal deterioration will occur, causing
leakage between sections and damage to heating system
components. This can result in substantial property damage.

9. DO NOT use "homemade cures" or "boiler patent medicines".

Serious damage to boiler, personnel and/or property may
result.

10. Continual fresh makeup water will reduce boiler life. Mineral

buildup in sections reduces heat transfer, overheats cast iron,
and causes section failure. Addition of oxygen and other gases
can cause internal corrosion. Leaks in boiler or piping must
be repaired at once to prevent makeup water.

11. DO NOT add cold water to hot boiler. Thermal shock can

cause sections to crack.

Boiler operation

4. DO NOT block flow of combustion or ventilation air to boiler.

GWS 

boilers are equipped with a control which will

automatically shut down the boiler should air or vent be
blocked. If vent or air blockage is easily accessible and
removable, remove it. 

The boiler should attempt to restart

within an hour

. If blockage is not obvious or cannot be

removed, have the boiler and system checked by a qualified
service technician.

GWI 

and 

GWA 

boilers are equipped with controls which will

automatically shut down the boiler should the vent be blocked.
Should the boiler shut down due to blockage, the GWI device
will automatically reset, but the GWA device must be reset or
replaced only by a qualified installer/service technician.

5. Should overheating occur or gas supply fail to shut off, do not

turn off or disconnect electrical supply to pump. Instead, shut
off the gas supply at a location external to the appliance.

6. DO NOT use this boiler if any part has been under water.

Immediately call a qualified service technician to inspect the
boiler and to replace any part of the control system and any
gas control that has been under water.

7. Have the building monitored when it is vacant for an extended

period. Safety controls can shut down the boiler at any time.
The loss of heat can result in significant damage due to
freezing.

Service and maintenance

1. To avoid electric shock, disconnect electrical supply before

performing maintenance.

2. To avoid severe burns, allow boiler to cool before performing

maintenance.

3. You must maintain the boiler as outlined in the manual and

have the boiler started up and serviced at least annually by a
qualified service technician to ensure boiler/system reliability.

Products to avoid

Spray cans containing chloro/fluorocarbons

Permanent wave solutions

Chlorinated waxes/cleaners

Chlorine-based swimming pool chemicals

Calcium chloride used for thawing

Sodium chloride used for water softening

Refrigerant leaks

Paint or varnish removers

Hydrochloric acid/muriatic acid

Cements and glues

Antistatic fabric softeners used in clothes dryers

Chlorine-type bleaches, detergents, and cleaning solvents found in 
household laundry rooms

Adhesives used to fasten building products and other similar products

Areas likely to have contaminants

Dry cleaning/laundry areas and establishments

Swimming pools

Metal fabrication plants

Beauty shops

Refrigeration repair shops

Photo processing plants

Auto body shops

Plastic manufacturing plants

Furniture refinishing areas and establishments

New building construction

Remodeling areas

Garages with workshops

Glycol — potential fire hazard —

12. All glycol is flammable when exposed to high temperatures.

If glycol is allowed to accumulate in or around the boiler or
any other potential ignition source, a fire can develop. In order
to prevent potential severe personal injury, death or substantial
property damage from fire and/or structural damage:

Never store glycol of any kind near the boiler or any potential
ignition source.

Inspect the boiler and system regularly for leaks. Have any
leaks repaired immediately to prevent possible accumulation
of glycol.

Never use automotive antifreeze or ethylene glycol in the
system. Using these glycols can lead to hazardous leakage
of glycol in the boiler system.

Summary of Contents for GWA

Page 1: ...vice procedures and the correct Lighting or Operating Instruc tions Propane gas odorant Propane boilers only Your propane supplier mixes an odorant with the propane to make its pres ence detectable In some instances the odorant can fade and the gas may no longer have an odor Propane gas can accumulate at floor level Smell near the floor for the gas odorant or any unusual odor If you suspect a leak...

Page 2: ...ical supply to pump Instead shut off the gas supply at a location external to the appliance 6 DO NOT use this boiler if any part has been under water Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control that has been under water 7 Have the building monitored when it is vacant for an extended period Safety controls c...

Page 3: ...relief valve Check automatic air vents if used Check pilot and main burner flames Check and clean vent termination air intake screens GWS boil ers only Periodically Test low water cutoff if used Oil inducer motor GWI and GWS boilers only Every 6 months Operate relief valve End of season Shut down procedure Maintain your boiler using this schedule To locate Lighting or Operating Instructions Find y...

Page 4: ...er to the appliance 5 When equipped with Johnson Controls vent damper Model M35 manually rotate damper blade in direction of arrow to Open position indicated on damper assembly 6 Turn gas control knob clockwise to OFF 7 When equipped with vent damper verify damper blade is in full open position 8 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas ...

Page 5: ...cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water 1 Stop Read the safety information above on this label 2 Set the thermostat to lowest setting 3 When equipped with Effikal vent damper Model RVGP place service switch in Hold Damper Open position 4 Turn off all electrical power to the appliance 5 When equipped with Johnson Con...

Page 6: ... for gas including near the floor If you smell gas STOP Follow B in the safety information above If you don t smell gas go to the next step 10 Turn gas control knob counterclockwise to ON Press down on White Rodgers 36C valve knob to turn 11 Turn on all electric power to the appliance 12 When equipped with Effikal vent damper place service switch in Automatic Operation position 13 Set thermostat t...

Page 7: ...he fire department 1 Stop Read the safety information above on this label 2 Set the thermostat to lowest setting 3 When equipped with Effikal vent damper Model RVGP place service switch in Hold Damper Open position 4 Turn off all electrical power to the appliance 5 When equipped with Johnson Controls vent damper Model M35 manually rotate damper blade in direction of arrow to Open position indicate...

Page 8: ...witch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WHAT TO DO IF YOU SMELL GAS 1 STOP Read the safety information above on this label 2 Set the thermostat to lowest setting 3 Turn off all electrical power to the appliance 4 Remove jacket front pa...

Page 9: ...rovides detailed instruc tions for completing the maintenance items listed in the maintenance schedule page 3 In addition to this maintenance the boiler must be serviced and started up at the beginning of each heating season by a qualified service technician See page 12 for troubleshooting procedures for common problems Air openings 1 Verify that combustion and ventilation air openings to the boil...

Page 10: ...echnician at once if you find any problem Failure to inspect the vent system as noted above and have it repaired by a qualified service techni cian can result in vent system failure causing se vere personal injury or death Check condensate drain system GWI or GWS 1 Inspect condensate drain fittings and tubing Verify that condensate can flow freely to drain Boiler relief valve 1 Inspect the boiler ...

Page 11: ...if installed 1 If the boiler or system is fitted with a low water cutoff device test the device following the cutoff manufacturer s instructions Oil inducer motor GWI and GWS boilers 1 Use only S A E 20 motor oil DO NOT use household universal oils Use only S A E 20 motor oil to lubricate the inducer motor Do not use common universal household oils 2 Place a few drops of oil in each of the two oil...

Page 12: ...eak compounds Black water condition Oxygen corrosion due to leaks in boiler and piping Have qualified service technician repair at once Keep pH of water between 7 0 to 8 5 Popping or percolating noise heard in boiler Mineral deposits in sections due to constant use of makeup water Call qualified service technician to de lime boiler if necessary In some cases deposits will be too heavy to remove wi...

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