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Part Number 550-110-726/0703

GWA/GWI/GWS

 

Gas-Fired Water Boilers – 

User’s Information Manual

Service technician

(covered in Boiler Manual — for use only by a 

qualified service technician

)

Owner maintenance

(see pages 9 – 11 for instructions)

A

NNNUAL

 

STA

R

T

-

UP

  

Inspect:

•  Reported problems

•  Boiler area

•  Air openings

•  Flue gas vent system

•  Pilot and main burner flames

•  Water piping

•  Boiler heating surfaces

•  Burners, base and inlet air box

•  Condensate drain system (GWI and 

GWS boilers only)

  

Service:

•  Inducer motor (GWI and GWS boilers 

only)

•  Oiled-bearing circulators

  

Start-up:

•  Perform start-up per manual

  

Check/test:

•  Gas piping

•  Cold fill and operating pressures

•  Air vents and air elimination

•  Limit controls and cutoffs

•  Expansion tank

•  Boiler relief valve

  

Review:

•  Review with owner

   Daily

•  Check boiler area

•  Check boiler pressure/

temperature gauge

•  Check air openings

   Monthly

•  Check boiler piping

•  Check venting system

•  Check condensate drain system 

(GWI and GWS boilers only)

•  Check boiler relief valve

•  Check automatic air vents (if 

used)

•  Check pilot and main burner 

flames

•  Check and clean vent termination 

& air intake screens — GWS boil-
ers only

   Periodically

•  Test low water cutoff (if used)

•  Oil inducer motor (GWI and GWS 

boilers only)

   Every 6 months

•  Operate relief valve

   End of season

•  Shut down procedure

Maintain your boiler using this schedule:

To locate Lighting or Operating Instructions:

Find your boiler model number on boiler nameplate (begins with GWA, GWI or GWS). GWA model number will
include a suffix indicating pilot ignition — “S” for standing pilot or “I” for spark-ignited pilot. Read the valve
manufacturer’s model and name on the boiler gas valve. Locate the correct “Lighting or Operating Instructions”
using the table below. Use only the instructions applying to your boiler model and gas valve. If you are in doubt
which to use, please contact your boiler installer/technician for assistance.

GWA standing pilot

With gas valve:

Page

GWA spark-ignited pilot

With gas valve:

Page

GWI 

or 

GWS spark-ignited pilot

With gas valve:

Page

Honeywell VR8200/8300

4

Honeywell VR8204/8304
White-Rodgers 36C or 36E

6

All gas valves

8

Robertshaw 7200

5

Robertshaw 7200

7

Summary of Contents for GWA

Page 1: ...vice procedures and the correct Lighting or Operating Instruc tions Propane gas odorant Propane boilers only Your propane supplier mixes an odorant with the propane to make its pres ence detectable In some instances the odorant can fade and the gas may no longer have an odor Propane gas can accumulate at floor level Smell near the floor for the gas odorant or any unusual odor If you suspect a leak...

Page 2: ...ical supply to pump Instead shut off the gas supply at a location external to the appliance 6 DO NOT use this boiler if any part has been under water Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control that has been under water 7 Have the building monitored when it is vacant for an extended period Safety controls c...

Page 3: ...relief valve Check automatic air vents if used Check pilot and main burner flames Check and clean vent termination air intake screens GWS boil ers only Periodically Test low water cutoff if used Oil inducer motor GWI and GWS boilers only Every 6 months Operate relief valve End of season Shut down procedure Maintain your boiler using this schedule To locate Lighting or Operating Instructions Find y...

Page 4: ...er to the appliance 5 When equipped with Johnson Controls vent damper Model M35 manually rotate damper blade in direction of arrow to Open position indicated on damper assembly 6 Turn gas control knob clockwise to OFF 7 When equipped with vent damper verify damper blade is in full open position 8 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas ...

Page 5: ...cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water 1 Stop Read the safety information above on this label 2 Set the thermostat to lowest setting 3 When equipped with Effikal vent damper Model RVGP place service switch in Hold Damper Open position 4 Turn off all electrical power to the appliance 5 When equipped with Johnson Con...

Page 6: ... for gas including near the floor If you smell gas STOP Follow B in the safety information above If you don t smell gas go to the next step 10 Turn gas control knob counterclockwise to ON Press down on White Rodgers 36C valve knob to turn 11 Turn on all electric power to the appliance 12 When equipped with Effikal vent damper place service switch in Automatic Operation position 13 Set thermostat t...

Page 7: ...he fire department 1 Stop Read the safety information above on this label 2 Set the thermostat to lowest setting 3 When equipped with Effikal vent damper Model RVGP place service switch in Hold Damper Open position 4 Turn off all electrical power to the appliance 5 When equipped with Johnson Controls vent damper Model M35 manually rotate damper blade in direction of arrow to Open position indicate...

Page 8: ...witch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WHAT TO DO IF YOU SMELL GAS 1 STOP Read the safety information above on this label 2 Set the thermostat to lowest setting 3 Turn off all electrical power to the appliance 4 Remove jacket front pa...

Page 9: ...rovides detailed instruc tions for completing the maintenance items listed in the maintenance schedule page 3 In addition to this maintenance the boiler must be serviced and started up at the beginning of each heating season by a qualified service technician See page 12 for troubleshooting procedures for common problems Air openings 1 Verify that combustion and ventilation air openings to the boil...

Page 10: ...echnician at once if you find any problem Failure to inspect the vent system as noted above and have it repaired by a qualified service techni cian can result in vent system failure causing se vere personal injury or death Check condensate drain system GWI or GWS 1 Inspect condensate drain fittings and tubing Verify that condensate can flow freely to drain Boiler relief valve 1 Inspect the boiler ...

Page 11: ...if installed 1 If the boiler or system is fitted with a low water cutoff device test the device following the cutoff manufacturer s instructions Oil inducer motor GWI and GWS boilers 1 Use only S A E 20 motor oil DO NOT use household universal oils Use only S A E 20 motor oil to lubricate the inducer motor Do not use common universal household oils 2 Place a few drops of oil in each of the two oil...

Page 12: ...eak compounds Black water condition Oxygen corrosion due to leaks in boiler and piping Have qualified service technician repair at once Keep pH of water between 7 0 to 8 5 Popping or percolating noise heard in boiler Mineral deposits in sections due to constant use of makeup water Call qualified service technician to de lime boiler if necessary In some cases deposits will be too heavy to remove wi...

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