UniCarriers 1F1 Operator'S Manual Download | Manualshive

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125

Inspection items

Interval

How to Check

Months

1

2

3

4

5

6

7

8

9

10

11

12

18

Hundreds

of hours

2

4

6

8

10 12 14 16 18

20

22

24

36

K21/K25, GK21/GK25 Engine

Engine Compartment Maintenance

(except LPG Fuel System)

Intake and exhaust valve clearance
(operating temp)

A

A

A

A

A

A

Test/Adjust

Drive belt tension

I

I

I

I

I

I

I

I

I

I

I

I

I

Visual

Engine oil

R

R

R

R

R

R

R

Replace

Oil filter

R

R

R

R

R

R

R

Replace

Engine Coolant (LLC)

R

Replace

Air cleaner element

I

I

I

I

I

R

I

I

I

I

I

R

R

Visual/Replace

Spark plugs

I

I

I

I

I

I

I

I

I

I

I

I

R

Visual

PCV valve

R

R

R

Replace

Engine Compartment

Maintenance (LPG Fuel System)

Piping or pipe connector portion for
gas leakage and damage

I

I

I

I

I

I

I

I

I

I

I

I

I

Visual

Tar in vaporizer

D

D

D

D

D

D

D

D

D

D

D

D

D

Drain

LPG fuel filters

C

C

C

R

C

Visual/Replace

Injection screen

C

C

C

C

C

Visual

Check LPG cylinder holder for
looseness or damage

I

I

I

I

I

I

I

I

I

I

I

I

I

Visual

Abbreviations: I = Inspect (correct or replace if necessary), D: Drain, R: Replacement, A: Adjustment, C: Clean, T: Retighten, L: Lubricate/Grease

NOTE:

• When the LPG cylinder is replaced, inspect pipe connectors for gas leakage with soapy water.
• UCA recommends a complete tear down, inspection and resealing of the vaporizer before 6,000 hours or 30 months of operation, whichever occurs first. This maintenance

is necessary for all lift trucks even if the recommended HD5 grade is being used. The conditions in your area and the quality of the LPG may dictate a more stringent
maintenance schedule.

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Summary of Contents for 1F1

Page 1: ...ELS 1F1 1F2 Platinum II Series Cushion Pneumatic Tire Engine Powered LPG Gasoline Dual Fuel Diesel Carburetor 3 000 8 000 lb Capacities Printing April 2018 02 Publication No 997OE 45001 Printed in Marengo IL USA OPERATOR R ...

Page 2: ...n the hallmark of our organization our people and our equipment Today our unrivaled reliability continues to provide UniCarriers customers with a competitive edge And together we move the merchandise that moves world commerce with greater ef ficiency economy and reliability When it comes to providing forklifts that make a difference for our customers and theirs We Never Quit ...

Page 3: ...afety and Health Administration OSHA adopted a new and stringent Powered Industrial Truck Operator Training rule 29 CFR 1910 178 1 Based on the Industrial Truck Standards Development Foundation ITSDF B56 current standard Operator Training is now explained in detail The employer shall ensure that operators of powered industrial trucks are competent and trained in the safe and proper operation of po...

Page 4: ...ety and Health Act DISCLOSURE OF REGULATION APPLICABILITY FOR CALIFORNIA CUSTOMERS ONLY To owner operators of UniCarriers lift trucks in California ARB Regulation 2449 d 3 June 2008 Starting June 15 2008 the California Air Resources Board CARB placed a limit in idling time for in use off road diesel powered equipment When operated in California any off road diesel vehicle may be subject to the Cal...

Page 5: ...in accordance with the latest factory approved methods This manual is not a training manual it is a guide to help trained and authorized operators safely operate this lift truck Please consult your employer for proper training on the appropriate use of this lift truck while performing your job Illustrations in this manual will show the operator the correct procedures for checking starting operatin...

Page 6: ...ation is no longer in business and there is no successor to the business the user may arrange for a modification or alteration to a powered industrial forklift provided however that the user shall a Arrange for the modification or alteration to be designed tested and implemented by an engineer s expert in industrial forklifts for their safety b Maintain a permanent record of the design test s and ...

Page 7: ...7 Traveling 18 Loading 20 Dockboards Bridge Plates Trucks and Railroad Cars 21 Surface and Capacity 22 Fuel Handling 23 Installation of Attachments 24 ANSI ITSDF Standards for Lift Truck Clamp Attachments 24 In Case of Tip Over 24 Transporting Lift Truck 25 Approach Angle Departure Angle and Gangway 25 Hoisting Lifting up the Lift Truck 26 Function Tests 27 Traction Bar 27 Position of Data and Cap...

Page 8: ...44 Transmission Position 44 Malfunction and Warning Indications 45 Mast Interlock Warning 45 LPG Level Warning LPG Rack Lock Warning 46 Torque Converter Fluid Temp Warning 46 Radiator Level Warning 46 Air Cleaner Warning 46 Fuel Filter Warning 46 Service Reminder Display 47 Displays when Malfunction Occurs 47 Driver Recognition Mode 48 LPG Remaining Time Management 49 Switches 52 Horn Button 52 Re...

Page 9: ...omatic Transmission 75 Loading 77 Transporting Loads 77 Unloading 77 Climbing 77 Stopping and Parking the Lift Truck 78 Forks 78 Seat Adjustment 79 Suspension Seat Operator s Weight Adjustment 79 Forward and Backward Control Lever 79 Backrest Inclination Adjustment 79 Lumbar Adjustment 80 Swivel Seat 80 Seat Belt 80 Seat Belt Interlock Options 82 Top Panel 83 Open Operation 83 Close Operation 84 T...

Page 10: ... 109 Fuel Tank Cleaning Drain Plug 109 Checking Fan Belt 109 Fuel Filter 109 Air Purge 110 Draining of Tar from the Vaporizer 111 Precautions for Using LPG 112 Recommended LPG Fuel Type 112 Cylinder Tank Size 113 LPG Cylinder Tank Replacement 114 Swing out Type Cylinder Tank Mount 114 Removing Cylinder Tank Swing Out Type 114 Installing Cylinder Tank Swing Out Type 115 Removing Cylinder Tank Swing...

Page 11: ... Shift 135 Side Shift Operation 136 Daily Checks and Simple Maintenance 137 Specifications 138 Model Variation Long Model Code Breakdown 138 Main Truck 139 Mast 169 Fuel and Oil Capacity 199 Engine 200 Engine Oil Capacity 200 Noise Level 201 Index 202 Warranty Certificate K21 K25 Engines 2016 206 Warranty Certificate K21 K25 Engines 2017 207 Warranty Certificate K21 K25 Engines 2018 208 Warranty C...

Page 12: ... abuse MAINTENANCE AND SERVICING UniCarriers lift trucks are built to be dependable but as with any lift truck they are only as efficient as the operator and the persons responsible for maintaining them It is essential to keep your lift truck in good operating condition by following a recommended maintenance schedule A damaged lift truck is a potential source of danger to the operator and to other...

Page 13: ...ral state local agencies or your own operational area The operating practices listed do not follow any order of importance but are all to be learned and used in your daily operation Make sure that your lift truck is correctly equipped for use in your work area according to these rules or laws There may be certain hazards that may not or cannot be avoided solely by mechanical means in the everyday ...

Page 14: ... the lift truck to help avoid accidents and or injuries from occurring WARNING LEVELS The following safety signs are used in this manual to emphasize important and critical instructions They are used to alert you to potential personal injury hazards Obey all safety messages that follow these safety signs to avoid possible injury or death Be sure to read these precautionary instructions and all saf...

Page 15: ...regulations or you may also contact the Industrial Truck Standards Development Foundation ANSI ITSDF 1750 K Street NW Suite 460 Washington DC 20006 and request a copy of B56 1 Safety Standard for Power Industrial Trucks Section for the User SAFETY GUARDS WARNING An overhead guard is intended to offer protection from falling objects but cannot protect against every possible impact Therefore it shou...

Page 16: ...t and safety shoes should also be worn as required by the work environment employer or local and state regulations DAILY INSPECTION WARNING OSHA 1910 178 requires a daily or per shift inspection Inspect the lift truck before operating Do not operate the lift truck if it is in need of repair If it is in need of repair tag the lift truck remove the key if equipped and report the condition to the pro...

Page 17: ...erator shall be familiar with unusual operating conditions that may require additional safety precautions or special operating instructions GENERAL WARNING Use 3 point contact when mounting or dismounting a lift truck when the operator s compartment floor height is 300 mm or higher Maintain contact with one hand and two feet or two hands and one foot at all times Keep hands free of items i e food ...

Page 18: ...rom the truck which remains in view or whenever the operator leaves the truck and it is not within view Before leaving the operator s position a Bring lift truck to a complete stop b Place selector lever in neutral c Apply the parking brake d Lower load engaging means fully e Turn the ignition switch off f If unit is unattended remove the key if equipped Maintain a safe distance from the edge of r...

Page 19: ...dous use only lift trucks approved for use in those areas Report all accidents involving personnel building structures and equipment to the supervisor or as directed Do not block access to fire aisles stairways or fire equipment NO RIDERS WARNING Do not sit on the forks or get under the forks or operator s platform at anytime whether empty or loaded Do not permit riders on any part of the lift tru...

Page 20: ...gerous locations Slow down and sound the audible warning device s at cross aisles and other locations where vision is obstructed Cross railroad tracks at an angle wherever possible Do not park closer than 2 m 6 ft to the nearest rail of a railroad track Keep a clear view of the path of travel and observe for other traffic personnel and safe clearances If the load being carried obstructs forward vi...

Page 21: ...ecessary to clear the road surface Avoid turning if possible and use extreme caution on grades ramps or inclines normally travel straight up and down WARNING Under all travel conditions operate the lift truck at a speed that will permit it to be brought to a stop in a safe manner Travel with load engaging means or load at lowered height except during stacking operation Make starts stops turns or d...

Page 22: ...leave Avoid running over loose objects on the driving surface When negotiating turns reduce speed to a safe level consistent with the operating environment Make the turns smoothly Except when maneuvering at a very low speed turn the steering control at a moderate even rate LOADING WARNING Handle only stable and safely arranged loads a When handling off center loads that cannot be centered oper ate...

Page 23: ...ing Do not tilt forward with the load engaging means elevated except to pick up or deposit a load over a rack or stack Use only enough backward tilt to stabilize the load when picking up or depositing a load in a rack or from a stack DOCKBOARDS BRIDGE PLATES TRUCKS AND RAILROAD CARS WARNING Portable and powered dockboards shall be marked conspicuously in plain sight with their carrying capacity Th...

Page 24: ...s from being moved during loading and unloading Wheel stops hand brakes or other recognized positive means shall be used to prevent movement during loading and unloading Whenever lift trucks are driven on and off semitrailers not coupled to a tractor supports may be needed to prevent upending or corner dipping Maintain a safe distance from the edge of ramps platforms or other similar working surfa...

Page 25: ...PG Cylinder tank or recharging the battery place the lift truck only in a designated area with good ventilation Keep away from arcs sparks flames or lit cigarettes Lower forks completely turn off the ignition switch and remove the key if equipped WARNING Do not breath exhaust gasses they contain colorless and odorless carbon monoxide Carbon monoxide is a dangerous gas and can cause unconsciousness...

Page 26: ...a lever to release the load refer to page 65 ANSI B56 1 Section 7 25 Load Handling Controls can be reviewed by visiting the ITSDF website at www itsdf org IN CASE OF TIP OVER WARNING 1 The following precautions should be closely observed to ensure safe operation of the lift truck as well as to prevent personal injury 2 Slow down before turning 3 Always make sure your seat belt is securely fastened...

Page 27: ...ttach the cable to the traction bar refer to page 27 Do not ride on the lift truck while it is being winched 5 Be sure to use lashing points and firmly secure the lift truck to the load carrying platform 6 When hoisting lifting up the lift truck be sure to use the lifting points refer to page 26 7 Apply the parking brake turn off the ignition switch and remove the key if equipped 8 Make sure the b...

Page 28: ...re ropes to holes on both sides of the outer mast cross beam and to the holes on the counterweight and then utilize a lifting device Front Side Rear Side WARNING Make sure that the cables wire ropes do not interfere with the overhead guard while lifting the lift truck Make sure that cables wire ropes and the lifting device are strong enough to support the lift truck safely as the lift truck is ext...

Page 29: ...d 3 Test for holding load Check the rate at which the mast lowers naturally 3 94 in 100 mm 10 min max Check the rate at which the tilt cylinder tilts forwards naturally 5 degrees 10 min max 4 Test for all inhibitor functions if equipped Seat Belt Seat Switch Interlock Systems Shutdown Systems TRACTION BAR The traction bar should be used only for pulling the lift truck out of ditches or muddy roads...

Page 30: ...DATA AND CAPACITY PLATES AND DECALS WARNING When data and capacity plates or warning and caution decals are damaged such that they cannot be read or have peeled off they should be immediately replaced with new ones to ensure that they are continually maintained in a legible condition The plates and decals are available from your Local Authorized Dealer The warning and caution decals are affixed to...

Page 31: ...ER MODELS P1F1 P1F2 ALL OTHER MODELS 1F2 MODELS ONLY WARNING Lateral tip over can occur if truck is improperly operated Don t risk injury or death DANGER IN CASE OF TIP OVER Buckle up belt Stay in seat Slow down before turning Follow these instructions Lean away Hold on steering wheel Brace feet Don t jump Except for EU region For EU region Except for EU region ...

Page 32: ...Actual Capacity will vary with lift truck configuration and load center Mast configuration will determine the maximum lifting distance These values are stamped on the data plate WARNING Do not exceed the actual capacity of the lift truck Note the specifications of the lift truck you are using and operate it accordingly ALTERNATE CAPACITY PLATES 1 Serial Number Lift Truck Serial Number 2 Attachment...

Page 33: ...XXXX AP1F2 9U2XXXX U1F2 9J2XXXX CP1F1 9N2XXXX UG1F2 9L2XXXX CP1F2 9W2XXXX UJ1F2 9V2XXXX CU1F2 9Q2XXXX Y1F2 9K2XXXX CUG1F2 9R2XXXX YG1F2 9M2XXXX P1F1 9G2XXXX The engine serial number is stamped as shown below Gasoline Engine Gasoline Engine K21 K25 GK21 GK25 Carburetor K21 K25 GK21 GK25 EFI Diesel Engine QD32 Chassis serial number Engine No ...

Page 34: ...drive the lift truck and must understand safety techniques and rules for the lift truck operation Make sure that you read and fully understand the Operator s Manual supplied with this lift truck Failure to follow all instructions in this manual could be a violation of the Occupational Safety and Health Act Follow these instructions IN CASE OF TIP OVER Lean away Hold on to steering wheel Brace feet...

Page 35: ...d Furthermore do not stand immediately underneath the forks Otherwise serious accidents can occur if the forks should move abruptly and the load placed on the forks unexpectedly falls down MAST WARNING DECAL WARNING This label indicates the warning of not having a Flow Control Valve installed on the Mast VAPORIZER DRAIN VALVE WARNING DECAL OPTION FROM 2018 WARNING This Warning Decal is located und...

Page 36: ...truck RADIATOR WARNING DECAL WARNING Never remove the radiator cap when the engine is hot Serious burns could be caused by high pressure fluid escaping from the radiator COOLING FAN WARNING DECAL WARNING Never touch the cooling fan while it is turning Touching the cooling fan while it is turning may result in injury to your fingers and in the worst case may sever the fingers NEVER OPEN WHEN HOT WA...

Page 37: ...ng LPG LATCH WARNING DECAL WARNING Ensure that the LPG bracket latch is closed before operating the lift truck If the LPG bracket is not latched the engine can not be started LPG FUEL WARNING DECAL WARNING Precautions concerning handling of the LPG Fuel Cylinder This decal lists precautions concerning the handling of the LPG Cylinder tank If LP gas leaks it may result in fire or a serious accident...

Page 38: ...UCKS UniCarriers lift trucks are solely designed and manufactured to handle goods The lift truck should only be fitted with the appropriate accessories relevant to the application PROHIBITED APPLICATIONS FOR UNICARRIERS LIFT TRUCKS It is not permitted to use these lift trucks for other purposes including the following WARNING Do not operate in areas that contain gases which can cause fire or explo...

Page 39: ...n i meter panel j parking brake lever k selector lever and l cargo handling lever s 4 Backrest Portion of the carriage and forks serving to restrain the load when the load is tilted rearward or upward 5 Forks Their widths can be easily adjusted to fit differing pallets or loads 6 Overhead Guard Intended to offer protection from falling objects but cannot protect against every possible impact 7 Ste...

Page 40: ...yed While driving this display changes to the speedometer when the vehicle speed is approximately 4 0 km h 2 5 mph or higher This display also indicates the inspection service timing if programmed malfunctions and warnings The display time and date will be reset if the battery cable is disconnected or the battery is replaced If the display has been reset set the time and date again NOTE TO THE OPE...

Page 41: ...n the glow plug preheating is completed Engine is ready to start CAUTION If the light remains illuminated after the glow plugs are preheated this indicates a malfunction in the glow system Have the system checked by your Local Authorized Dealer 6 OIL PRESSURE WARNING LIGHT This warning illuminates when the oil pressure is low CAUTION If the light illuminates under ordinary operating conditions sto...

Page 42: ...Authorized Dealer NOTE The display time and date will be reset if the battery cable is disconnected or the battery is replaced If the display has been reset set the time and date again Normal display time display Speedometer display Changes automatically Press Press Press Press Press Press Press Changes automatically by more than 4 0 km h 2 5 MPH lift truck speed MPH display is also available Disp...

Page 43: ...al display clock Press the button to change the display to the date or press the button to change the display to the hour meter Setting the Time Press the button to change from hours minutes confirmed Press both the and buttons at the same time to return to the previous display Press the button to change the number up Press the button to change the number down F R C E H F N 10 25 F R C E H F N 10 ...

Page 44: ... Press both the and buttons at the same time to return to the previous setting item Press the button to change the number up Press the button to change the number down F R C E H F N F R C E H 05 02 31 F N 14 25 10 25 F R C E H F N F R C E H 05 02 31 F N 14 25 05 02 31 14 25 10 25 Press and hold 06 02 31 14 25 06 02 31 14 25 06 06 31 14 25 06 06 31 14 25 06 06 26 14 25 06 06 26 14 25 06 06 26 07 25...

Page 45: ...s to blink and the multipurpose warning light illuminates to inform the operator of the high water temperature CAUTION If level 4 is indicated stop the lift truck and allow the engine to cool while idling After the engine has sufficiently cooled down turn the engine off and check the coolant level and fan belt deflection NOTE TO THE OPERATOR EFI lift trucks have a creep home feature that will redu...

Page 46: ... displays the N position and the transmission has shifted the display appears as shown here When the transmission position indicator displays the R position and the transmission has shifted the display appears as shown here When the selector lever is in the F or R position and the operator is not seated on the operator s seat for three 3 seconds the transmission will shift to neutral when 1 the pa...

Page 47: ...ever is in the 2F position the displays appears as shown here NOTE UniCarriers does not recommend starting the lift truck from the second speed position MALFUNCTION AND WARNING INDICATIONS When a warning occurs a warning symbol and the multipurpose warning light illuminate Following is an explanation of the meaning and method of correction when a warning symbol illuminates MAST INTERLOCK WARNING T...

Page 48: ...re is high If this warning symbol illuminates move the lift truck to a safe location and allow it idle in order to lower the fluid temperature When the fluid temperature has returned to normal the warning turns off NOTE EFI lift trucks have a creep home feature that will reduce engine RPMs if the transmission oil temperature is high Check the level of automatic transmission fluid refer to page 97 ...

Page 49: ... your Local Authorized Dealer It is recommended that regular inspection be performed DISPLAYS WHEN MALFUNCTION OCCURS When a controller malfunction occurs an error code is displayed Press any operation button while the error code is displayed in order to display the cause of the malfunction If any error code sample above appears contact your Local Authorized Dealer NR E 03 C E H F F E 03 VCM COMM ...

Page 50: ...B C D E for the password that was registered by the user Use the and buttons Select If the correct password was not entered Normal display clock display Normal operation is possible If the wrong password is entered 3 times PASS ERROR is displayed and operation of the lift truck is disabled Turn the ignition switch off then on again and enter the correct password When the ignition switch is on Ente...

Page 51: ...nder tank is predetermined The LPG level warning appears too early or too late on the lift truck CAUTION Set a time that leaves a sufficient amount of leeway After replacing the LPG Cylinder tank be sure to set the time setting again Otherwise the time setting continues after LPG Cylinder tank replacement and this may result in the LPG level warning symbol turning on at an unintended time When ope...

Page 52: ... change the number up Press the button to change the number down Press the button to confirm the number for each digit No operation for 10 seconds No operation for 10 seconds No operation for 10 seconds No operation for 10 seconds Following is an explanation of how to set the time setting for the first time Example Setting the time to 12 3 hours ...

Page 53: ...s the button in order to set the same time as before Operations when changing the previous time setting Operation when using the previous time setting again Press and hold Press the button to change the number up Press the button to change the number down Press the button to confirm the number for each digit Following is an explanation of how to set the time setting for the second and later times ...

Page 54: ...itch option see page 55 7 Throttle sensitivity adjust switch option see page 56 8 Transmission shift SmoothShift indicator green option see page 56 HORN BUTTON Pushing the button in the center of the steering wheel will sound the horn regardless of ignition switch position NOTE For forklifts with the optional joystick control there is also a horn button located on the joystick control REAR RIGHT G...

Page 55: ... ten 10 seconds and then try again Diesel Lift Trucks Do not operate the starter for more than thrity 30 consecutive seconds If the engine does not start wait for at least thrity 30 seconds and then try again starting with preheating CAUTION If you leave the ignition switch in the ON position while the engine is stopped the battery may run down and this may make it impossible to start the engine T...

Page 56: ...FUEL LIFT TRUCKS This switch is used to switch fuel from LPG to gasoline or vice versa LPG Position Press to this position to use LPG Neutral Position Press to this position to exhaust fuel from the fuel pipe Gasoline Position Press to this position to use gasoline The light on the fuel selection you pressed illuminates indicating the fuel that is currently selected WARNING Do not manipulate the L...

Page 57: ...ion will shift to neutral and the hydraulic function will be shut off These functions will return to normal operating condition as stated above Refer to page 82 for Seat Belt Interlock options MAXIMUM SPEED CHANGE SWITCH OPTION This switch is an optional setting switch for electronic control gasoline LPG and dual fuel lift trucks It allows you to switch the maximum speed between high speed mode H ...

Page 58: ... POWER to ECO Not possible Possible From ECO to POWER Not possible Possible NOTE Switching from the ECO mode to the POWER mode can only be done by turning the ignition switch to the OFF position TRANSMISSION SHIFT SMOOTHSHIFT INDICATOR GREEN OPTION The transmission will not shift direction at high travel speeds or engine RPM s When the indicator light turns off the engine RPM will be reduced the t...

Page 59: ...l not shift direction at high travel speeds or engine RPM s Remove your foot from the accelerator pedal or apply brakes and shift when the transmission shift SmoothShift indicator illuminates green Refer to page 56 NOTE The engine cannot be started when the selector lever is in any position other than the neutral position The transmission will shift to neutral if the operator leaves the seat with ...

Page 60: ...NG BRAKE LEVER To set the parking brake fully pull the lever towards you To release the parking brake push down the button on top of the lever and then push the lever forward Before leaving the lift truck be sure to apply the parking brake securely When parking the lift truck on a slope fully pull the lever towards you and set a chock behind each wheel NOTE The transmission will not shift to forwa...

Page 61: ...movement of the lift truck WARNING During deceleration on any grade only use the brake pedal or increase or decrease the speed by using the accelerator pedal Do not use or depress the inching brake pedal because this will put the transmission in the neutral mode Do not leave your foot on the inching brake pedal when driving the lift truck Doing so may cause the clutch to slip and prevent engine br...

Page 62: ...belt fastened when operating any lever Operating the control lever without properly sitting in the operator s seat with the seat belt fastened causes the loading interlock warning light to blink and the loading mechanism to be inactive Before operating the lever make certain that the surrounding area is clear and it is safe to proceed If the engine is stopped operation of the lever to the downside...

Page 63: ...nly by controlling the tilt angle of the lever do not depress the accelerator pedal Control of forward and backward tilting speeds For both forward and backward tilts the speed can be changed by controlling the tilt angle of the lever and by how much the operator depresses the accelerator pedal Single Control Lever Type This method performs up and down movements of fork and forward and backward ti...

Page 64: ...t truck to become unstable and tip over Do not perform forward tilt while lifting loads in any position It may cause loads to shift or drop and also may cause the lift truck to become unstable and tip over NOTE Before the ignition switch is turned ON make sure that the joystick lever is set to the neutral position If the lever is placed in any position other than the neutral position cargo handlin...

Page 65: ...when the joystick control system malfunctions When this occurs immediately stop cargo handling operations and have the lift truck checked and repaired by your Local Authorized Dealer WARNING If an erroneous cargo handling operation is noticed regardless of the joystick lever position press the emergency stop button on the console box stop cargo handling operations immediately and have the lift tru...

Page 66: ...d stop to horizontal No movement when turning on the tilt horizontal switch With load Turning on the tilt horizontal switch during operation will not automatically stop tilting in the horizontal direction no movement NOTE In case of twin lever method the tilt horizontal switch is attached to the tilt lever The tilt horizontal switch is kept ON while pressed and turned OFF when released Unless the ...

Page 67: ...form two distinct motions before opening releasing the clamp For example the operator must press a button and then move a lever to release the load ANSI B56 1 Section 7 25 Load Handling Controls can be reviewed by visiting the ITSDF website at www itsdf org Clamp Release System Operation The clamp will close or clamp the load by operating the auxiliary hydraulic lever without pushing the switch Th...

Page 68: ...TRUCK OPERATING PRECAUTIONS 1 Malfunction Displays If any error code appears on the meter display contact your Local Authorized Dealer 2 Warning buzzer This buzzer warns the operator by a continuous sound that the operating procedures start safety system operating and the dismounting procedures have not been followed PRECAUTIONS FOR COLD AND HOT WEATHER IN COLD WEATHER Oil and Grease Use engine oi...

Page 69: ...lift truck is easier with the forks leading Always look in the direction of travel Operate the lift truck from the operator s position after assuring operation will not endanger the operator or any other person Do not operate a lift truck in hazardous areas Make sure that the forks and or load have clearance to lower and do not hang up WARNING Do not turn the ignition switch ON unless the selector...

Page 70: ...start within ten 10 seconds release the ignition switch and wait for ten 10 seconds before attempting to start the engine Refer to page 82 for Seat Belt Starter Interlock option 5 After starting the engine give it time to warm up Allow it to idle for approximately one 1 minute NOTE The engine is cold immediately after starting Do not intermittently race the engine or run the engine at high speeds ...

Page 71: ...on during travel testing The smaller the radius of a turn to be made the lower the speed of the lift truck should be When making a sharp turn always drive the lift truck at a low speed FUEL CHANGE SWITCH DUAL FUEL LIFT TRUCKS WARNING Do not operate turn on or open the LPG cylinder tank change refill valve Opening the valve may cause LPG to leak into the atmosphere and could cause a dangerous fire ...

Page 72: ...el change switch from the GAS to the neutral position 2 Slightly depress the accelerator pedal and hold it to allow the engine to race Continue pressing the accelerator pedal until the engine stops 3 After the engine has completely stopped open the discharge valve on the LPG cylinder and move the fuel change switch to the LPG position Restart the engine CAUTION Directly changing over GAS to LPG wi...

Page 73: ...engine preheating has started 3 Keep the ignition switch in the ON position until the glow pilot light turns off This indicates that preheating is complete NOTE Engine preheating is controlled automatically corresponding to the engine coolant temperature atmospheric air temperature etc and the glow pilot light turns off when the engine is preheated to the specified temperature 4 When the glow pilo...

Page 74: ...Check the lift lower tilt functions Report any malfunctions WARNING Always perform operational checks in a clear area 9 Once the forks are lowered place the selector lever in the desired direction of travel The mast should be tilted back and the forks should be raised approximately 200 mm 8 in above the ground WARNING Avoid quick steering or acceleration as this may cause an accident which could r...

Page 75: ...mponents Make sure that the jumper cables do not touch moving parts in the engine compartment and that the cable clamps do not contact any other metal on either of the two lift trucks 5 Start the engine of the booster lift truck and let it run for a few minutes 6 Keep the engine speed of the booster lift truck at about 2 000 rpm and start the engine of the lift truck being jump started CAUTION Do ...

Page 76: ...tery out of reach of children The booster battery must be rated at 12 volts Use of an improperly rated battery can damage the lift truck Whenever working on or near a battery always wear suitable eye protectors for example goggles or industrial safety glasses and remove rings metal bands or any other jewelry Do not lean over the battery when jump starting Do not attempt to start a frozen battery I...

Page 77: ...edal is depressed 2 When the selector lever is in the F or R position The lift truck will move creep in the direction of the selector lever position the brake or inching pedal must be depressed to keep the lift truck stationary NOTE If the parking brake warning light is illuminated the transmission can not shift into forward or reverse When the selector lever is in the F or R position and the park...

Page 78: ...t truck is equipped with Travel Speed Control the truck reverse travel speed will be reduced to 3 mph when the forks are less than five 5 inches off the ground 5 Inhibitor function When the selector lever is in the F or R position it is not possible to start the engine The lever must be in the neutral position to start the engine 6 Precautions When starting on slopes be sure to apply the parking b...

Page 79: ... to block forward visibility drive the lift truck backward Follow the safety rules UNLOADING Slowly approach the unloading site and stop facing straight ahead Move the selector lever into the Neutral position and apply the parking brake After adjusting the mast to the vertical position raise the load a little above the stack on which it is to be placed Release the parking brake and advance slowly ...

Page 80: ...an 8 m 25 ft from the lift truck which remains in view or whenever the operator leaves the truck and it is not within view FORKS The fork to fork distance can be properly adjusted by unlocking the lock pins on the forks These pins are unlocked by pulling them up and turning them 90 in either direction Forks must be equally located from the center of the lift truck After correct fork to fork distan...

Page 81: ...sition and apply the parking brake Adjusting the seat while the lift truck is in motion can cause loss of control BACKREST INCLINATION ADJUSTMENT To adjust the backrest to the desired angle pull up and hold the lever or strap on the left side of the seat Release the lever or strap to lock the backrest into position NOTE When opening the top panel you may need to tilt the backrest forward depending...

Page 82: ...ke Adjusting the seat while the lift truck is in motion can cause loss of control SEAT BELT 1 Holding the tongue pull out the seat belt gently 2 Wrap the lower part of the hipbone with the seat belt as tight as possible NOTE If the seat belt cannot be pulled out because it is locked loosen it once and pull it out once more 3 Being careful not to twist the seat belt insert the tongue into the buckl...

Page 83: ...elt is fastened loosely it cannot perform correctly Do not excessively tilt back the backrest otherwise the seat belt may not perform correctly Do not put any foreign substance into the buckle or retractor otherwise its performance cannot be demonstrated because it cannot be fastened normally It is recommended that the seat belt be used by pregnant women and injured persons consult with you doctor...

Page 84: ...t fastened NOTE Refer to page 55 for engine restarting instructions Option 3 Seat Belt Transmission and Mast Interlock with Engine Shutdown If the seat belt is unfastened with the engine running a shutdown timer will activate a warning to the operator After thrity 30 seconds if the seat belt is still unfastened the engine will shut down NOTE Refer to page 55 for engine restarting instructions Opti...

Page 85: ...teering wheel all the way forward and upward Use the service release latch lever yellow refer to page 84 2 For LPG and Dual Fuel lift trucks with swing out or swing down LPG Cylinder tank mounting you must swing out the LPG Cylinder tank before opening the top panel refer to page 86 For lift trucks equipped with the optional joystick before the top panel is opened you must tilt the joystick contro...

Page 86: ...o lock WARNING Before adjusting the steering wheel turn the ignition switch off and set the parking brake Be sure to adjust the steering wheel position while the lift truck is stationary After adjustment force the steering wheel upward or downward to assure it is locked securely SERVICE RELEASE LATCH Press the steering wheel forward while depressing the service release latch yellow on the left sid...

Page 87: ...o reduce possible personal injury from rotating parts NOTE Be absolutely sure to hand tighten the bolts when reinstalling the radiator cover Refer to page 94 for information on the engine coolant level check procedure REARVIEW MIRROR OPTION Adjust the rearview mirror s by hand so that you ensure the best view to the rear WARNING Never use only the rearview mirror s for operating the lift truck in ...

Page 88: ...LPG Cylinder tank holder make sure that the top panel is properly closed refer to page 84 1 Pull the lock pin up to unlock the LPG Cylinder tank holder Slowly close the LPG Cylinder tank holder and make sure that the latch pin is in the locked position WARNING If the latch pin is not locked securely there is the danger that the cylinder tank holder may move unexpectedly causing unexpected injury 2...

Page 89: ...ould conduct maintenance or servicing of this lift truck and its battery Always turn the ignition switch to the OFF position and disconnect the battery before doing any servicing of the battery Always wear personal protective equipment PPE i e safety goggles rubber gloves and boots when servicing the battery Battery acid will cause severe burn or injury The battery generates highly explosive hydro...

Page 90: ...reate a static electricity charge that can lead to dangerous sparking An explosion can result Do not use dust covers or vinyl sheets to protect the battery If you are cleaning battery surfaces use a slightly damp cloth BATTERY FLUID LEVEL Check the battery fluid level once a week to prevent the battery from running short of the electrolyte REFILLING BATTERY FLUID Open the top panel refer to page 8...

Page 91: ...uel tank drain plug for leaks 8 Check the water separator of the fuel filter If necessary drain the water from the separator Diesel lift trucks 9 Check the radiator core for clogging If there is dirt or dust on the radiator core the engine may overheat Clean the radiator core with compressed air or steam so as not to deform the core fins 10 Check the color of the exhaust gas after the engine is wa...

Page 92: ...atches 23 Check the safety start system operation 24 Check additional options i e attachments or special equipment as specified by the manufacturer or employer 25 Check and verify capacity plates and decals are legible if not replace WARNING Do not open the top panel with the engine running Do not place hands near the cooling fan because it rotates at a high speed and may cause injury When opening...

Page 93: ...Hydraulic Oil level dirty leaks 22 Engine runs rough noisy leaks 06 Covers Panels Sheet Metal damage missing 23 Mast smooth lifting lowering smooth roller rotation wear or damage to chains or mast rails 07 Overhead Guard bent cracked loose missing 24 Tilt loose binding excessive drift chatters leaks 08 Battery connections loose state of charge electrolyte level 25 Carriage and Attachments operatio...

Page 94: ... locking or turn it counterclockwise to unlock After refilling be sure to turn the fuel cap clockwise until it clicks twice or more Gasoline to be used Except Germany Regular Unleaded Germany Normal gasoline leaded DIN 51 600 or normal unleaded DIN 51 607 CAUTION Be careful not to allow water or debris to enter the fuel tank during refilling as it may cause damage to the EFI fuel system components...

Page 95: ...e engine and at least five 5 minutes after the engine is stopped REFILLING ENGINE OIL 1 For refilling the engine oil tank with engine oil remove the oil filler cap and slowly pour genuine OEM motor oil into the tank while checking the oil level with the oil level gauge until the oil reaches the specified oil level CAUTION Carefully pour engine oil into the oil filler so as not to contaminate with ...

Page 96: ... COOLANT 1 Remove the reservoir tank filler cap and add coolant until the MAX level is reached refer to page 95 for proper mixing ratio 2 If the reservoir tank is empty refill the radiator and the reservoir tank with the coolant at the same time For refilling coolant in the radiator remove the radiator cover first and then slowly turn the radiator cap while wrapping it with a cloth After removing ...

Page 97: ...uck will be used in Engine coolant must be disposed of properly Check all local state and federal regulations Remove the radiator cover and open the engine hood 1 Remove the radiator cover and open the engine hood Remove the radiator cap 2 Place an appropriate size container under the radiator Open the drain cock of the radiator and extract the coolant 3 If changing engine coolant flush the coolin...

Page 98: ...in the brake fluid reservoir tank under the floor is within the proper range The tank is located inside the lid on the left side of the instrument panel If the level is lower than the MIN level refill the reservoir tank At the same time examine the outside and periphery of the reservoir tank for brake fluid leak or stain WARNING If brake fluid is unusually low a leak or stain is detected immediate...

Page 99: ...ficient automatic transmission fluid because the truck transmission could stop operating If the transmission fluid is extremely worn discolored or contains foreign substances immediately report it the proper authority or contact your Local Authorized Dealer REFILLING AUTOMATIC TRANSMISSION FLUID Automatic transmission fluid can be added through the level gauge hole Checking the fluid level with th...

Page 100: ...e level gauge reads the proper range REFILLING HYDRAULIC OIL Remove the hydraulic oil filler cap While checking the hydraulic oil level with the level gauge pour the specified hydraulic oil into the oil filler until the oil level is in the proper area refer to page 128 CAUTION Do not use any hydraulic oil other than those specified by the OEM otherwise it may cause not only deterioration in the pe...

Page 101: ...ion of tire and rim set death or serious injury could result If any of these warning are not adhered to it could result in death or serious injury Tires used on lift trucks manufactured in Japan and the U S are different Do not mix different sizes or tire types as this could affect stability If the tire pressure is not correct it can affect the stability of the lift truck potentially resulting in ...

Page 102: ...2 0 2 5 Ton Pneumatic 6 00 9 10PR 102 7 0 700 1F2 2 8 3 0 Ton Pneumatic 6 50 10 10PR 102 7 0 700 1F2 3 5 Ton Pneumatic 6 50 10 12PR 128 9 0 900 1F1 Compact Pneumatic 5 00 8 8PR 102 7 0 700 1F2 Compact Pneumatic 18x7 8 14PR 128 9 0 900 Model Type Tire Size Tire Load Capacity 1F1 Cushion Front Drive 18 6 12 12 Standard Rear Steer 14 5 10 HiLoad 1F2 2 0 2 5 Ton Cushion Front Drive 21 7 15 Standard Re...

Page 103: ... in the neutral position Check the lift truck and its surroundings for safety Chock wheels that are not being changed Use hardwood blocks that do not slip easily and are strong enough to withstand the lift truck weight Do not use broken or cracked blocks or metal blocks that slip easily Use wood blocks of the following size Height Allows the block to tightly fit between the backward tilted mast an...

Page 104: ...ure to insert wood blocks under each side of the frame with no space left between them Do not remove the wheel nuts until the front tires are raised off the ground 7 Support the lift truck by putting additional wood blocks under each side of the front end of the frame as shown at left Stop the engine 8 Remove the wheel nuts and replace the front tire CAUTION When removing the tire from the wheel r...

Page 105: ...e tightening torque of each wheel nut again Rear Steer Tire WARNING Do not remove the wheels unless you are familiar with the procedure For wheel replacement contact your Local Authorized Dealer NOTE To replace a cushion press on tire contact properly trained personnel your Local Authorized Dealer 1 Place the lift truck on a level and solid surface 2 Apply the parking brake and place chocks behind...

Page 106: ...6 Pneumatic Remove the wheel nuts and the rear tire Install replacement tire 6 Cushion Remove the retainer nut and the rear tire Install replacement tire WARNING Pneumatic When removing the tire from the wheel rim do not remove the rim set bolts and nuts before releasing the air Never get under the lift truck while it is supported only by the wood blocks 7 Pneumatic Reinstall the wheel nuts and te...

Page 107: ...88 735 2 Special B 123 166 167 226 1 B 398 506 539 686 1 N 398 506 539 686 1 N 398 506 539 686 1 58 72 78 4 98 3 434 542 588 735 2 434 542 588 735 2 434 542 588 735 2 123 166 167 226 2 Rear Steer 123 166 167 226 123 166 167 226 123 166 167 226 155 189 210 257 123 166 167 226 100 114 135 155 B Bolt N Nut 1 Inner Wheel 2 Outer Wheel Nut 3 Hub Nut Outer Hub 4 Wheel Nut 5 Wheel Composite Nut Model C1F...

Page 108: ...al will vary with working conditions During months in which working conditions are sever it will be necessary to grease the parts frequently When the lift truck is operated apply a coat of grease to the contact surface of the lift roller and inner mast or outer mast CHECKING LIFT CHAIN WARNING Use extreme care when checking lift chain tension Check the chains for cracks or broken links and pins Ch...

Page 109: ...d load center distance shown of the truck s data plate Fork inspection shall be carried out carefully by trained personnel with the aim of detecting any damage failure deformation etc which might impair safe use Any fork that shows such damage shall be withdrawn from service and shall not be return to service unless it has been satisfactorily repaired in accordance with the current ANSI ITSDF B56 ...

Page 110: ...ke sure the parking brake works properly when pulled and then returns to its original release position Pulling force at gripping position is 116 160 N 12 16 kg 26 36 lb CHECKING TOP PANEL LOCK The lock prevents not only the top panel from lifting when brakes are applied abruptly but also prevents the battery from being thrown out of the compartment if the lift truck should suddenly overturn Make s...

Page 111: ... removing the drain plug be careful not to lose the packing Before installing the drain plug be sure to install the packing Tightening torque 25 39 N m 2 6 3 9 kg m 18 28 ft lb CHECKING FAN BELT Check the belt deflection by applying moderate thumb pressure at a point midway between the pulleys If necessary adjust the belt deflection Fan belt deflection 11 13 mm 0 43 0 51 in WARNING Be sure that th...

Page 112: ...PURGE DIESEL LIFT TRUCKS WARNING Never allow open flames smoking or other sources of ignition in the operation area CAUTION Do not remove the screw completely otherwise a large amount of fuel may spout out Fuel may spout out from the air purge screw hole during air purge Be sure to block the hole with a cotton cloth or a similar item to prevent fuel from splashing over surrounding parts If fuel sp...

Page 113: ...er the bolt type outlet or the optional vaporizer drain valve 6 For the bolt type slowly remove the plug For the optional drain valve open the vaporizer drain valve lever 7 Tar will drip when it stops fix the bolt or close the vaporizer drain valve lever the procedure is complete 8 If tar adheres to the body or surrounding areas completely wipe it off 9 Close the top panel refer to page 84 WARNING...

Page 114: ...n well ventilated areas Do not use or park near fire Do not expose directly to the sun for extended periods of time Inspect equipment pipe connections for gas leaks at mating sections Only a person who is familiar with replacing LPG Cylinders tanks should replace them LPG is heavier than air WARNING Internal combustion lift trucks are not recommended for use in enclosed or confined spaces because ...

Page 115: ...ght Empty Diameter Length 1 ton series 38 lb 33 lb 12 in 27 1 4 in 2 3 ton series 38 lb 33 lb 12 in 27 1 4 in Optional Pneumatic 2 5 ton and up 70 lb 43 lb 12 in 33 5 16 in Cushion 2 8 ton and up 70 lb 43 lb 12 in 33 5 16 in Aluminum cylinder only steel cylinders sizes may vary ...

Page 116: ...nterfering with the operator s seat Follow the procedure outlined to replace the LPG Cylinder tank on swing out type cylinder mount equipped lift trucks Removing Cylinder Tank Swing Out Type 1 Place the fuel change switch in the LPG position 2 Turn the discharge valve located on the right side when viewed from the rear of the lift truck slowly to the right clockwise to fully close the valve 3 Allo...

Page 117: ...re is the danger that your hands may be caught between the cylinder tank and the holder Installing Cylinder Tank Swing Out Type 1 Turn the LPG Cylinder tank so that the side with the locator hole for the locator pin on the bracket are lined up Securely grasp the cylinder tank with both hands and lift the cylinder tank up and place on holder WARNING Do not place your feet directly below the LPG Cyl...

Page 118: ...justments to the switch or latch Removing Cylinder Tank Swing Down Type 1 Follow steps 1 through 7 in removing cylinder swing out type refer to page 114 2 While supporting the bottom of the LPG cylinder slowly push the holder down towards the ground until the cylinder holder stops 3 While firmly supporting the cylinder by pressing it into the holder pull right on the strap latch and open fully to ...

Page 119: ...es 115 116 REFILLING LPG CYLINDERS TANKS WARNING Only a trained and authorized person should refill LPG Cylinders tanks Do not refill cylinders tanks while mounted on a lift truck Make sure that you know and understand the proper procedure for filling a LPG Cylinder tank Know all local fire codes If you have any questions about refilling LPG Cylinders tanks please ask your supervisor If problems w...

Page 120: ...wheels Follow any lock out tag out policies that your employer may have NOTE Periodic maintenance should be performed after specified intervals have elapsed in months or hours whichever comes first Under dusty dirty or heavy operation more frequent maintenance is necessary All items listed must be maintained in order to meet and keep control systems operating at designed level Failure to maintain ...

Page 121: ...Visual Switches I I I I I Test Lights all I I I I I Test Horn Buzzer I I I I I Test Gauge and indicators I I I I I Test Bulbs If Necessary Visual Differential Oil level I I Visual Differential oil replacement R R Replace Automatic Transmission Fluid level I I I I I I I I I I I I Visual Fluid replacement R R Replace Line pressure If Necessary Test Stall speed If Necessary Test Abbreviations I Inspe...

Page 122: ... I I I I I I I I I Test Adjust Steer axle adjustment If Necessary Adjust Wheel play I I I I I I I I I I I I Test Wheel bearing grease repack R Replace Kingpin L L L L L Grease Wheels Wheel nuts I I I I I I I I I I I I Test Torque Rim side rings and wheel disc damage I I I Visual Tire pressure wear damage and foreign materials I I I I I I I I I I I I Visual Test Abbreviations I Inspect correct or r...

Page 123: ... I I I I I Test Brake system Function of brake system I I I I I I I I I I I I Test Brake fluid level I I I I I I I I I I I R Replace Brake pedal I I I I I I I I I I I I Test Adjust Brake lining wear I Visual Shoe clearance adjustment A Adjust Brake tubes and hoses mounting cracks etc I I I I I Visual Hand brake I I Test Adjust Inching brake pedal I I I I I I I I I I I I Test Adjust Abbreviations I...

Page 124: ... Replace Micron oil filter R R R Replace Suction filter C Clean Movement and connection of levers I I I I I Test Hydraulic hoses and tubes cracks damage and fittings I I I I I Visual Lift and tilt cylinder mounting and operation I I I I I I I I I I I I Visual Tilt cylinder pin L L L L L Grease Leakage valve cylinder and orbitol I I I I I Visual Abbreviations I Inspect correct or replace if necessa...

Page 125: ...rollers If Necessary Visual Test Back up metals L L L L L Grease Thrust metals L L L L L Grease Lift chains wear tension I I I I I I I I I I I I Visual Adjust Attachments mounting I I I I I Visual Attachments L L L L L Grease Lift chains L L L L L Lubricate Hose pulley s I I I I I Visual Test Mast support L L L L L Grease Forks wear damage cracks I I I I I I I I I I I I Visual Carriage height I I ...

Page 126: ...ver may be removed for maintenance checks but the original cover must be installed as soon as maintenance checks are completed You must notify your Local Authorized Dealer if either the valve rocker cover or label is damaged and needs to be replaced NOTE Periodic maintenance should be performed after specified intervals have elapsed in months or hours whichever comes first Under dusty dirty or hea...

Page 127: ... for gas leakage and damage I I I I I I I I I I I I I Visual Tar in vaporizer D D D D D D D D D D D D D Drain LPG fuel filters C C C R C Visual Replace Injection screen C C C C C Visual Check LPG cylinder holder for looseness or damage I I I I I I I I I I I I I Visual Abbreviations I Inspect correct or replace if necessary D Drain R Replacement A Adjustment C Clean T Retighten L Lubricate Grease N...

Page 128: ...eplace Engine Coolant LLC R Replace Air cleaner element I I R I I R I I R I I R R Visual Replace Water Separator D D D D R D Drain Engine idle rpm A A A A A A A A A A A A A Adjust Nozzle I I I Visual Abbreviations I Inspect correct or replace if necessary D Drain R Replacement A Adjustment C Clean T Retighten L Lubricate Grease NOTE If engine power decreases black exhaust smoke is emitted or engin...

Page 129: ... 400 hours Every 6 Months 1 200 hours Every 4 Months 500 hours Every 3 Months 600 hours 8 2 Diesel Engine 500 hours LUBRICATION CHART Item Suitable Oil Below 16 C 60 F Above 16 C 60 F Gasoline Engine Oil Refer to Page 128 Diesel Engine Oil Refer to Page 128 Gear Oil Refer to Page 128 W B Grease NLGI No 2 Chassis Grease NLGI No 1 A T Fluid Dexron 3 or M2C 33E F Hydraulic Oil I S O VG32 Replace or C...

Page 130: ...e Fluid DOT 3 F M V S S No 116 Antifreeze Blue Extended Life Antifreeze Coolant Permanent antifreeze Ethylene glycol base Lift Chain Sprayon LU202 Moly Chain Lubricant RECOMMENDED SAE VISCOSITY CHART 0 10 20 30 40 C 10 20 30 0 20 40 80 100 20 60 F Temperature Range Anticipated Before Next Oil Change 140 90 85W 80W 90 80W 75W 5W 20 5W 30 5W 30 20W 20W 20 20W 20W 20 10W 30 10W 40 40 50 10W 50 15W 50...

Page 131: ...er to page 127 Change the oil and coat all exposed areas of hydraulic cylinders with corrosion resistant grease 2 Fill the radiator with antifreeze to prevent the engine from freezing 3 In order to protect the inner walls of the cylinders against corrosion remove the spark plugs from gasoline engines or injection nozzles from diesel engines and spray a small amount of oil into the cylinders Then t...

Page 132: ...ark plugs from gasoline engines or injection nozzles from diesel engines and spray a small amount of oil into the cylinders Then turn the motor over several times with the starter so that oil is distributed throughout the cylinders Finally re install the spark plugs or injection nozzles 5 As soon as the engine is started make sure that the oil pressure warning light turns off Continue to warm up t...

Page 133: ...131 OPTIONS SIDE SHIFT SLING POINT FOR HOOK ON TYPE SIDE SHIFT This illustration shows the sling point of the hook on type side shift attachment which is used for installation and removal Sling point ...

Page 134: ...k refer to the applicable sections of this manual OVERVIEW OF SIDE SHIFT Since the shift finger bar on which the forks and the backrest are mounted can be shifted to the right and left only by operating the lever from the operator s seat you can accurately insert the fork under pallets or stack loads correctly at targeted positions The following is the standard amount of side shift Model Variation...

Page 135: ...ment or parts to be added or replaced with the loading unloading devices to perform a variety of loading and unloading SAFETY RULES AND PRACTICES WARNING Do not make sudden and quick shifts with the forks loaded or raised If you make sudden shifts with the forks loaded there is a risk of a load collapse This can cause the lift truck to become unstable and possibly tip over WARNING Only operate the...

Page 136: ...G Do not shift when the forks are in contact with the floor or on a table If you do so it can result in a malfunction of the equipment or a load collapse Do not shift when the forks are in contact with the ground WARNING Do not travel with unstable or unsecured loads Do not travel with loads shifted to one side When loads are shifted off centered they will be less stable This could cause the load ...

Page 137: ...ight When the lever is pushed forward the shift finger bar with forks mounted shifts moves to the left CAUTION Do not move the levers suddenly and quickly There is a risk of a load collapse NOTE The shifting speed changes depending on the amount the lever is moved forward or backward WARNING When you operate your side shift make sure to raise the forks approximately 100 200 mm 3 94 7 87 in from th...

Page 138: ...e center of the interval between the forks CAUTION Do not shift the forks while the forks are inserted into the pallet This could cause the load to shift if the pallet is pushed If it is not possible for the forks to be centered under the load even with them shifted as far as possible back the lift truck out and try to center the forks under the load Always ensure loads are centered and secure bef...

Page 139: ...ed the previous day have been completely repaired 2 Check all parts of the hydraulic piping and the cylinder of the side for oil leaks and looseness 3 Check that the side shift is not damaged or deformed 4 Check visually the jaw installation bolt on the finger bar for looseness 5 Operate the side shift several times to check that it operates smoothly without abnormal noise Also check that the side...

Page 140: ...n 60 mm 3 500 lb 24 in 20 2 0 ton 600 mm 4 000 lb 24 in 25 2 5 ton 600 mm 5 000 lb 24 in 28 2 75 ton 600 mm 5 500 lb 24 in 30 3 0 ton 600 mm 6 000 lb 24 in 33 3 25 ton 600 mm 6 500 lb 24 in 35 3 5 ton 600 mm 7 000 lb 24 in 36 3 6 ton 600 mm 8 000 lb 24 in TRANSMISSION A 1 Speed Automatic F 2 Speed Automatic BASE MODEL 1F1 1 Ton Series 1F2 2 Ton Series WHEEL BASE 1F2 SERIES Standard G Long J Interm...

Page 141: ... in mm 15 7 400 Rear Overhang in mm 18 1 460 19 3 490 20 5 520 18 1 460 19 3 490 Tread Center of Tire standard tires Front in mm 35 0 890 Rear in mm 35 4 900 Minimum Turning Radius Outside in mm 76 2 1935 77 6 1970 79 1 2010 76 2 1935 77 6 1970 Minimum Right Angle Stack Add load length clearance in mm 91 9 2335 93 3 2370 94 9 2410 91 9 2335 93 3 2370 Fork Length standard in mm 42 0 1070 Fork Width...

Page 142: ... sec 108 2 550 110 2 560 Empty fpm mm sec 116 1 590 124 0 630 3F Full Load fpm mm sec 110 2 560 Empty fpm mm sec 127 7 650 126 0 640 3V Full Load fpm mm sec 110 2 560 104 3 530 Empty fpm mm sec 116 1 590 118 1 600 Lowering Speed 2W Full Load fpm mm sec 98 4 500 Empty fpm mm sec 98 4 500 2F Full Load fpm mm sec 94 5 480 82 7 420 Empty fpm mm sec 61 0 310 90 6 460 3F Full Load fpm mm sec 94 5 480 Em...

Page 143: ...r Pull Maximum Full Load lb kg N 3705 1680 16450 3912 1774 17400 3889 1764 17300 Truck Weight lb kg Refer to Truck Data Plate Engine Model K21 GK21 Classification EFI Carburetor Rated Output SAE Gross hp kW rpm 55 41 2700 46 34 2200 Rated Torque SAE Gross ft lb Nm rpm 111 4 151 2000 116 5 158 1600 Displacement cu in cm3 126 2065 Transmission Type Automatic Number Speeds fwd rev 1 1 ...

Page 144: ...Wheelbase in mm 63 0 1600 Front Overhang in mm 17 5 445 Rear Overhang in mm 16 3 415 Tread Center of Tire standard tires Front in mm 37 8 960 Rear in mm 38 4 975 Minimum Turning Radius Outside in mm 83 5 2120 Minimum Right Angle Stack Add load length clearance in mm 101 0 2565 Fork Length standard in mm 42 0 1070 Fork Width x Thickness in mm 1 5 x 4 40 x 100 Ground Clearance Under Mast in mm 4 5 1...

Page 145: ...pm mm sec 122 0 620 131 9 670 129 9 660 120 0 610 129 9 660 3F Full Load fpm mm sec 110 2 560 120 0 610 118 1 600 104 3 530 110 2 560 Empty fpm mm sec 126 0 640 136 4 695 118 1 600 127 9 650 3V Full Load fpm mm sec 110 2 560 120 0 610 118 1 600 98 4 500 104 3 530 Empty fpm mm sec 120 0 610 129 9 660 110 2 560 122 0 620 Lowering Speed 2W Full Load fpm mm sec 98 4 500 Empty fpm mm sec 98 4 500 2F Fu...

Page 146: ...4696 2130 20900 Truck Weight lb kg Refer to Truck Data Plate Engine Model K21 GK21 K25 GK25 QD32 K21 GK21 K25 GK25 Classification EFI V EFI U Carburetor Carburetor Rated Output SAE Gross hp kW rpm 55 41 2700 62 9 46 9 2700 55 41 2000 46 34 2200 53 6 40 2200 Rated Torque SAE Gross ft lb Nm rpm 111 4 151 2000 138 7 188 1600 143 8 195 1800 116 5 158 1600 137 2 186 1600 Displacement cu in cm3 126 2065...

Page 147: ... 17 5 445 Rear Overhang in mm 18 5 470 Tread Center of Tire standard tires Front in mm 37 8 960 Rear in mm 38 4 975 Minimum Turning Radius Outside in mm 85 8 2180 Minimum Right Angle Stack Add load length clearance in mm 103 3 2625 Fork Length standard in mm 42 0 1070 Fork Width x Thickness in mm 1 5 x 4 40 x 100 Ground Clearance Under Mast in mm 4 5 115 Under Power Unit in mm 5 3 135 Under Frame ...

Page 148: ...122 0 620 131 9 670 129 9 660 120 0 610 129 9 660 3F Full Load fpm mm sec 110 2 560 120 0 610 118 1 600 104 3 530 110 2 560 Empty fpm mm sec 126 0 640 136 4 695 134 3 680 118 1 600 127 9 650 3V Full Load fpm mm sec 110 2 560 120 0 610 118 1 600 98 4 500 104 3 530 Empty fpm mm sec 120 0 610 129 9 660 127 9 650 110 2 560 122 0 620 Lowering Speed 2W Full Load fpm mm sec 98 4 500 Empty fpm mm sec 98 4...

Page 149: ...4652 2110 20700 Truck Weight lb kg Refer to Truck Data Plate Engine Model K21 GK21 K25 GK25 QD32 K21 GK21 K25 GK25 Classification EFI V EFI U Carburetor Carburetor Rated Output SAE Gross hp kW rpm 55 41 2700 62 9 46 9 2700 55 41 2000 46 34 2200 53 6 40 2200 Rated Torque SAE Gross ft lb Nm rpm 111 4 151 2000 138 7 188 1600 143 8 195 1800 116 5 158 1600 137 2 186 1600 Displacement cu in cm3 126 2065...

Page 150: ...Overhang in mm 20 5 520 19 7 500 Tread Center of Tire standard tires Front in mm 40 6 1030 Rear in mm 38 6 980 Minimum Turning Radius Outside in mm 88 2 2240 90 6 2300 Minimum Right Angle Stack Add load length clearance in mm 106 7 2710 109 5 2780 Fork Length standard in mm 42 0 1070 Fork Width x Thickness in mm 1 5 x 4 40 x 100 2 x 5 50 x 125 Ground Clearance Under Mast in mm 5 7 145 Under Power ...

Page 151: ... 530 86 6 440 Empty fpm mm sec 112 2 570 100 4 510 3F Full Load fpm mm sec 100 4 510 102 3 520 84 7 430 Empty fpm mm sec 110 2 560 100 4 510 3V Full Load fpm mm sec 100 4 510 102 3 520 80 7 410 Empty fpm mm sec 110 2 560 94 5 480 Lowering Speed 2W Full Load fpm mm sec 98 4 500 Empty fpm mm sec 98 4 500 2F Full Load fpm mm sec 92 5 470 65 0 330 Empty fpm mm sec 63 0 320 94 5 480 3F Full Load fpm mm...

Page 152: ... 4189 1900 18650 4321 1960 19221 4608 2090 20496 Truck Weight lb kg Refer to Truck Data Plate Engine Model K25 GK25 QD32 K25 GK25 Classification EFI V EFI U Carburetor Carburetor Rated Output SAE Gross hp kW rpm 62 9 46 9 2700 55 41 2000 53 6 40 2200 Rated Torque SAE Gross ft lb Nm rpm 138 7 188 1600 143 8 195 1800 137 2 186 1600 Displacement cu in cm3 151 8 2488 192 4 3153 151 8 2488 Transmission...

Page 153: ...Rear Overhang in mm 22 2 565 Tread Center of Tire standard tires Front in mm 41 7 1060 Rear in mm 38 6 980 Minimum Turning Radius Outside in mm 94 1 2390 Minimum Right Angle Stack Add load length clearance in mm 113 4 2880 Fork Length standard in mm 42 0 1070 Fork Width x Thickness in mm 2 x 5 50 x 125 Ground Clearance Under Mast in mm 5 9 150 Under Power Unit in mm 6 7 170 Under Frame center of w...

Page 154: ... sec 86 6 440 88 6 450 80 7 410 3F Full Load fpm mm sec 82 7 420 80 7 410 68 9 350 Empty fpm mm sec 86 6 440 88 6 450 82 7 420 3V Full Load fpm mm sec 82 7 420 80 7 410 67 0 340 Empty fpm mm sec 86 6 440 88 6 450 76 8 390 Lowering Speed 2W Full Load fpm mm sec 82 7 420 Empty fpm mm sec 70 8 360 2F Full Load fpm mm sec 76 8 390 51 2 260 Empty fpm mm sec 59 0 300 74 8 380 3F Full Load fpm mm sec 76 ...

Page 155: ...56 1840 18050 4497 2040 20005 Truck Weight lb kg Refer to Truck Data Plate Engine Model K25 GK25 QD32 K25 GK25 Classification EFI V EFI U Carburetor Carburetor Rated Output SAE Gross hp kW rpm 62 9 46 9 2700 55 41 2000 53 6 40 2200 Rated Torque SAE Gross ft lb Nm rpm 138 7 188 1600 143 8 195 1800 137 2 186 1600 Displacement cu in cm3 151 8 2488 192 4 3153 151 8 2488 Transmission Type Automatic Num...

Page 156: ... 1190 Front Overhang in mm 15 4 390 Rear Overhang in mm 19 7 500 20 9 530 22 2 565 Tread Center of Tire standard tires Front in mm 32 3 820 Rear in mm 32 3 820 Minimum Turning Radius Outside in mm 68 3 1735 69 5 1765 70 9 1800 Minimum Right Angle Stack Add load length clearance in mm 83 7 2125 84 9 2155 86 3 2190 Fork Length standard in mm 42 0 1070 Fork Width x Thickness in mm 1 5 x 4 40 x 100 Gr...

Page 157: ...50 2F Full Load fpm mm sec 108 2 550 Empty fpm mm sec 112 2 590 3F Full Load fpm mm sec 110 2 560 Empty fpm mm sec 127 7 650 3V Full Load fpm mm sec 110 2 560 Empty fpm mm sec 116 1 590 Lowering Speed 2W Full Load fpm mm sec 98 4 500 Empty fpm mm sec 98 4 500 2F Full Load fpm mm sec 94 5 480 Empty fpm mm sec 61 0 310 3F Full Load fpm mm sec 94 5 480 Empty fpm mm sec 67 1 340 3V Full Load fpm mm se...

Page 158: ...h 10 9 17 5 Drawbar Pull Maximum Full Load lb kg N 3417 1550 15200 Truck Weight lb kg Refer to Truck Data Plate Engine Model K21 GK21 Classification EFI Rated Output SAE Gross hp kW rpm 55 41 2700 Rated Torque SAE Gross ft lb Nm rpm 111 4 151 2000 Displacement cu in cm3 126 2065 Transmission Type Automatic Number Speeds fwd rev 1 1 ...

Page 159: ...base in mm 55 1 1400 Front Overhang in mm 16 1 410 Rear Overhang in mm 17 7 450 20 1 510 Tread Center of Tire standard tires Front in mm 35 0 890 Rear in mm 35 0 890 Minimum Turning Radius Outside in mm 76 0 1930 78 3 1990 Minimum Right Angle Stack Add load length clearance in mm 92 1 2340 94 4 2400 Fork Length standard in mm 42 0 1070 Fork Width x Thickness in mm 1 5 x 4 40 x 100 Ground Clearance...

Page 160: ...60 122 0 620 Empty fpm mm sec 116 1 590 131 9 670 122 0 620 131 9 670 3F Full Load fpm mm sec 110 2 560 120 0 610 110 2 560 120 0 610 Empty fpm mm sec 121 9 620 136 4 695 126 0 640 136 4 695 3V Full Load fpm mm sec 110 2 560 120 0 610 110 2 560 120 0 610 Empty fpm mm sec 116 1 590 129 9 660 120 0 610 129 9 660 Lowering Speed 2W Full Load fpm mm sec 98 4 500 Empty fpm mm sec 98 4 500 2F Full Load f...

Page 161: ... 1650 16180 4189 1900 18635 Truck Weight lb kg Refer to Truck Data Plate Engine Model K21 GK21 K25 GK25 K21 GK21 K25 GK25 Classification EFI Rated Output SAE Gross hp kW rpm 55 41 2700 62 9 46 9 2700 55 41 2700 62 9 46 9 2700 Rated Torque SAE Gross ft lb Nm rpm 111 4 151 2000 138 7 188 1600 111 4 151 2000 138 7 188 1600 Displacement cu in cm3 126 2065 151 8 2488 126 2065 151 8 2488 Transmission Ty...

Page 162: ... in mm 17 3 440 17 7 450 17 1 435 Rear Overhang in mm 21 5 545 22 4 570 20 1 510 Tread Center of Tire standard tires Front in mm 35 8 910 Rear in mm 35 0 890 36 6 930 Minimum Turning Radius Outside in mm 79 5 2020 80 7 2050 80 9 2055 Minimum Right Angle Stack Add load length clearance in mm 96 8 2460 98 4 2500 98 0 2490 Fork Length standard in mm 42 0 1070 Fork Width x Thickness in mm 1 5 x 4 40 x...

Page 163: ...F Full Load fpm mm sec 92 5 470 102 4 520 Empty fpm mm sec 100 4 510 112 2 570 3F Full Load fpm mm sec 90 6 460 100 4 510 Empty fpm mm sec 98 4 500 110 2 560 3V Full Load fpm mm sec 90 6 460 100 4 510 Empty fpm mm sec 98 4 500 110 2 560 Lowering Speed 2H Full Load fpm mm sec 98 4 500 Empty fpm mm sec 98 4 500 2F Full Load fpm mm sec 92 5 470 Empty fpm mm sec 63 0 320 3F Full Load fpm mm sec 92 5 4...

Page 164: ... Pull Maximum Full Load lb kg N 3638 1650 16180 4189 1900 18635 3009 1365 13385 Truck Weight lb kg Refer to Truck Data Plate Engine Model K21 GK21 K25 GK25 Classification EFI Rated Output SAE Gross hp kW rpm 55 41 2700 62 9 46 9 2700 Rated Torque SAE Gross ft lb Nm rpm 111 4 151 2000 138 7 188 1600 Displacement cu in cm3 126 2065 151 8 2488 Transmission Type Automatic Number Speeds fwd rev 1 1 2 1...

Page 165: ... mm 23 4 595 21 3 540 23 0 585 17 5 445 Tread Center of Tire standard tires Front in mm 35 8 910 37 0 940 Rear in mm 35 0 890 36 6 930 Minimum Turning Radius Outside in mm 81 5 2070 82 5 2095 83 9 2130 79 9 2030 Minimum Right Angle Stack Add load length clearance in mm 99 2 2520 100 4 2550 101 8 2585 97 8 2485 Fork Length standard in mm 42 0 1070 Fork Width x Thickness in mm 2 x 5 50 x 125 Ground ...

Page 166: ...y fpm mm sec 92 5 470 2F Full Load fpm mm sec 82 7 420 Empty fpm mm sec 86 6 440 3F Full Load fpm mm sec 82 7 420 Empty fpm mm sec 86 6 440 3V Full Load fpm mm sec 82 7 420 Empty fpm mm sec 86 6 440 Lowering Speed 2H Full Load fpm mm sec 82 7 420 Empty fpm mm sec 70 9 360 2F Full Load fpm mm sec 76 8 390 Empty fpm mm sec 59 1 300 3F Full Load fpm mm sec 76 8 390 Empty fpm mm sec 59 1 300 3V Full L...

Page 167: ...e mph km h 10 6 17 9 9 16 Drawbar Pull Maximum Full Load lb kg N 4189 1900 18635 6228 2825 27705 Truck Weight lb kg Refer to Truck Data Plate Engine Model K25 GK25 Classification EFI Rated Output SAE Gross hp kW rpm 62 9 46 9 2700 Rated Torque SAE Gross ft lb Nm rpm 138 7 188 1600 Displacement cu in cm3 151 8 2488 Transmission Type Automatic Number Speeds fwd rev 1 1 2 1 ...

Page 168: ...ront Overhang in mm 15 4 390 16 1 410 Rear Overhang in mm 17 7 450 18 9 480 17 7 450 Tread Center of Tire standard tires Front in mm 34 3 870 38 4 975 Rear in mm 34 8 885 36 6 930 Minimum Turning Radius Outside in mm 72 6 1845 73 8 1875 80 7 2050 Minimum Right Angle Stack Add load length clearance in mm 88 0 2235 89 2 2265 96 8 2460 Fork Length standard in mm 42 0 1070 Fork Width x Thickness in mm...

Page 169: ... Full Load fpm mm sec 108 2 550 Empty fpm mm sec 112 2 590 3F Full Load fpm mm sec 110 2 560 Empty fpm mm sec 127 7 650 121 9 620 3V Full Load fpm mm sec 110 2 560 Empty fpm mm sec 116 1 590 Lowering Speed 2W Full Load fpm mm sec 98 4 500 Empty fpm mm sec 98 4 500 2F Full Load fpm mm sec 94 5 480 Empty fpm mm sec 61 0 310 3F Full Load fpm mm sec 94 5 480 Empty fpm mm sec 67 1 340 64 1 325 3V Full ...

Page 170: ...m h 10 6 17 Drawbar Pull Maximum Full Load lb kg N 3748 1700 16670 Truck Weight lb kg Refer to Truck Data Plate Engine Model K21 GK21 Classification EFI Rated Output SAE Gross hp kW rpm 55 41 2700 Rated Torque SAE Gross ft lb Nm rpm 111 4 151 2000 Displacement cu in cm3 126 2065 Transmission Type Automatic Number Speeds fwd rev 1 1 ...

Page 171: ...38 3500 6 2 155 6 12 83 3 2115 89 8 2285 187 2 4755 161 5 4103 2W370 146 3700 6 2 155 6 12 83 3 2115 94 7 2405 195 1 4955 169 4 4303 2W400 157 4000 6 2 155 6 6 83 3 2115 102 2 2600 206 9 5255 181 2 4603 2W450 177 4500 6 2 155 6 6 83 3 2115 112 0 2845 226 6 5755 200 9 5103 2W500 197 5000 6 2 155 6 6 83 3 2115 121 9 3100 246 3 6255 220 6 5603 TWO STAGE Full Free 2F 2F300 118 3000 53 6 1360 6 12 83 3...

Page 172: ... 7 2405 Not Available 3F600 236 6000 76 5 1940 6 6 83 3 2115 102 2 2600 Not Available 3F650 256 6500 86 3 2190 6 6 83 3 2115 112 0 2845 Not Available 3F700 276 7000 96 2 2440 6 6 83 3 2115 121 9 3100 Not Available THREE STAGE Optiview 3V 3V360 142 3600 48 4 1225 6 6 83 3 2115 72 6 1845 Not Available 3V405 159 4050 54 3 1375 6 6 83 3 2115 78 5 1995 Not Available 3V450 177 4500 60 2 1525 6 6 83 3 21...

Page 173: ...W350 138 3500 6 1 155 6 12 83 5 2120 89 8 2285 187 2 4755 162 1 4119 2W370 146 3700 6 1 155 6 12 83 5 2120 94 7 2405 195 1 4955 170 0 4319 2W400 157 4000 6 1 155 6 6 83 5 2120 102 2 2600 206 9 5255 181 8 4619 2W450 177 4500 6 1 155 6 6 83 5 2120 112 0 2845 226 6 5755 201 5 5119 2W500 197 5000 6 1 155 6 6 83 5 2120 121 9 3100 246 3 6255 221 2 5619 TWO STAGE Full Free 2F 2F300 118 3000 53 5 1355 6 1...

Page 174: ... 7 2405 Not Available 3F600 236 6000 76 7 1945 6 6 83 5 2120 102 2 2600 Not Available 3F650 256 6500 86 5 2195 6 6 83 5 2120 112 0 2845 Not Available 3F700 276 7000 96 4 2445 6 6 83 5 2120 121 9 3100 Not Available THREE STAGE Optiview 3V 3V360 142 3600 47 2 1195 6 6 83 5 2120 72 8 1850 Not Available 3V405 159 4050 53 1 1345 6 6 83 5 2120 78 7 2000 Not Available 3V450 177 4500 59 0 1495 6 6 83 5 21...

Page 175: ...50 138 3500 6 1 150 6 12 84 6 2150 90 9 2310 187 2 4755 162 1 4119 2W370 146 3700 6 1 150 6 12 84 6 2150 95 9 2440 195 1 4955 170 0 4319 2W400 157 4000 6 1 150 6 6 84 6 2150 103 3 2625 206 9 5255 181 8 4619 2W450 177 4500 6 1 150 6 6 84 6 2150 113 2 2875 226 6 5755 201 5 5119 2W500 197 5000 6 1 150 6 6 84 6 2150 123 0 3125 246 3 6255 221 2 5619 TWO STAGE Full Free 2F 2F300 118 3000 53 8 1365 6 12 ...

Page 176: ...3 2625 Not Available 3F600 236 6000 89 1 2260 6 6 84 6 2150 113 2 2875 Not Available 3F650 256 6500 99 0 2510 6 6 84 6 2150 123 0 3125 Not Available 3F700 276 7000 108 8 2760 6 6 84 6 2150 132 9 3380 Not Available THREE STAGE Optiview 3V 3V385 152 3850 55 7 1410 6 6 84 6 2150 79 7 2025 Not Available 3V430 169 4300 61 6 1560 6 6 84 6 2150 85 6 2175 Not Available 3V470 185 4700 66 9 1695 6 6 84 6 21...

Page 177: ...50 138 3500 6 5 165 6 12 84 6 2150 90 9 2310 187 3 4758 162 1 4117 2W370 146 3700 6 5 165 6 12 84 6 2150 95 9 2440 195 2 4958 169 9 4317 2W400 157 4000 6 5 165 6 6 84 6 2150 103 3 2625 207 0 5258 181 8 4617 2W450 177 4500 6 5 165 6 6 84 6 2150 113 2 2880 226 7 5758 201 4 5117 2W500 197 5000 6 5 165 6 6 84 6 2150 123 0 3125 246 4 6258 221 1 5617 TWO STAGE Full Free 2F 2F300 118 3000 53 4 1355 6 12 ...

Page 178: ...3 2625 Not Available 3F600 236 6000 88 2 2240 6 6 84 6 2150 113 2 2880 Not Available 3F650 256 6500 98 1 2490 6 6 84 6 2150 123 0 3125 Not Available 3F700 276 7000 107 9 2740 6 6 84 6 2150 132 9 3380 Not Available THREE STAGE Optiview 3V 3V385 152 3850 54 8 1390 6 6 84 6 2150 79 7 2028 Not Available 3V430 169 4300 60 7 1540 6 6 84 6 2150 85 6 2175 Not Available 3V470 185 4700 66 0 1675 6 6 84 6 21...

Page 179: ...6 1 2445 187 3 4758 167 0 4242 2W370 146 3700 6 5 165 6 12 84 8 2155 103 5 2630 195 2 4958 174 9 4442 2W400 157 4000 6 5 165 6 6 84 8 2155 113 4 2885 207 0 5258 186 7 4742 2W450 177 4500 6 5 165 6 6 84 8 2155 123 2 3130 226 7 5758 206 4 5242 2W500 197 5000 6 5 165 6 6 84 8 2155 133 1 3385 246 4 6258 226 1 5742 TWO STAGE Full Free 2F 2F300 118 3000 57 0 1445 6 12 84 8 2155 85 8 2180 Not Available 2...

Page 180: ...3 2450 Not Available 3F570 224 5700 73 1 1855 6 6 84 8 2155 103 7 2635 Not Available 3F620 244 6200 82 9 2105 6 6 84 8 2155 113 6 2890 Not Available 3F670 264 6700 92 8 2355 6 6 84 8 2155 123 4 3135 Not Available THREE STAGE Optiview 3V 3V385 152 3850 49 4 1250 6 6 84 8 2155 80 1 2035 Not Available 3V430 169 4300 55 4 1405 6 6 84 8 2155 86 0 2185 Not Available 3V470 185 4700 60 7 1540 6 6 84 8 215...

Page 181: ... 0 100 5 10 81 1 2060 88 2 2245 187 2 4755 161 5 4103 2W370 146 3700 4 0 100 5 10 81 1 2060 93 1 2365 195 1 4955 169 4 4303 2W400 157 4000 4 0 100 5 10 81 1 2060 100 6 2560 206 9 5255 181 2 4603 2W450 177 4500 4 0 100 5 5 81 1 2060 110 5 2810 226 6 5755 200 9 5103 2W500 197 5000 4 0 100 5 5 81 1 2060 120 3 3060 246 3 6255 220 6 5603 TWO STAGE Full Free 2F 2F270 105 5 2700 47 4 1200 5 10 81 1 2060 ...

Page 182: ...8 2 2245 Not Available 3F550 217 5500 68 9 1750 5 5 81 1 2060 93 1 2365 Not Available 3F600 236 6000 76 4 1940 5 5 81 1 2060 100 6 2560 Not Available 3F650 256 6500 86 2 2185 5 5 81 1 2060 110 5 2810 Not Available THREE STAGE Optiview 3V 3V360 142 3600 47 6 1205 5 5 81 1 2060 71 1 1810 Not Available 3V405 159 4050 53 5 1355 5 5 81 1 2060 77 0 1960 Not Available 3V450 177 4500 59 4 1505 5 5 81 1 20...

Page 183: ...500 4 2 105 5 10 82 1 2085 88 4 2250 187 2 4755 161 5 4103 2W370 146 3700 4 2 105 5 5 82 1 2085 93 3 2370 195 1 4955 169 4 4303 2W400 157 4000 4 2 105 5 10 82 1 2085 100 8 2565 206 9 5255 181 2 4603 2W450 177 4500 4 2 105 5 5 82 1 2085 110 6 2810 226 6 5755 200 9 5103 2W500 197 5000 4 2 105 5 5 82 1 2085 120 5 3065 246 3 6255 220 6 5603 TWO STAGE Full Free 2F 2F270 105 5 2700 47 4 1200 5 10 82 1 2...

Page 184: ... 3 2370 Not Available 3F600 236 6000 76 4 1940 5 5 82 1 2085 100 8 2565 Not Available 3F650 256 6500 86 2 2185 5 5 82 1 2085 110 6 2810 Not Available 3F700 276 7000 96 1 2440 5 5 82 1 2085 120 5 3065 Not Available THREE STAGE Optiview 3V 3V360 142 3600 47 8 1210 5 5 82 1 2085 71 3 1815 Not Available 3V405 159 4050 53 7 1360 5 5 82 1 2085 77 2 1965 Not Available 3V450 177 4500 59 6 1510 5 5 82 1 20...

Page 185: ... 88 0 2235 Not Available 2H370 146 3700 10 2 255 5 10 82 1 2085 92 9 2360 Not Available 2H400 157 4000 10 2 255 5 10 82 1 2085 100 4 2550 Not Available 2H450 177 4500 10 2 255 5 5 82 1 2085 110 2 2800 Not Available 2H500 197 5000 10 2 255 5 5 82 1 2085 120 1 3055 Not Available TWO STAGE Full Free 2F 2F270 105 5 2700 45 3 1150 5 10 82 1 2085 71 7 1825 Not Available 2F300 117 5 3000 51 3 1300 5 10 8...

Page 186: ...3 2550 Not Available 3F600 236 6000 89 6 2275 5 5 82 1 2085 110 1 2800 Not Available 3F650 256 6500 99 4 2520 5 5 82 1 2085 120 0 3050 Not Available 3F700 276 7000 109 3 2775 5 5 82 1 2085 129 8 3300 Not Available THREE STAGE Optiview 3V 3V385 152 3850 49 4 1250 5 5 82 1 2085 76 9 1955 Not Available 3V430 169 4300 55 3 1400 5 5 82 1 2085 82 8 2105 Not Available 3V470 185 4700 61 2 1550 5 5 82 1 20...

Page 187: ... 82 1 2085 88 0 2235 Not Available 2H370 146 3700 10 6 265 5 10 82 1 2085 92 9 2360 Not Available 2H400 157 4000 10 6 265 5 10 82 1 2085 100 4 2550 Not Available 2H450 177 4500 10 6 265 5 5 82 1 2085 110 2 2800 Not Available 2H500 197 5000 10 6 265 5 5 82 1 2085 120 1 3055 Not Available TWO STAGE Full Free 2F 2F270 105 5 2700 45 7 1160 5 10 82 1 2085 71 7 1825 Not Available 2F300 117 5 3000 51 7 1...

Page 188: ...3 2550 Not Available 3F600 236 6000 89 6 2275 5 5 82 1 2085 110 1 2800 Not Available 3F650 256 6500 99 4 2520 5 5 82 1 2085 120 0 3050 Not Available 3F700 276 7000 109 3 2775 5 5 82 1 2085 129 8 3300 Not Available THREE STAGE Optiview 3V 3V385 152 3850 49 4 1250 5 5 82 1 2085 76 9 1955 Not Available 3V430 169 4300 55 3 1400 5 5 82 1 2085 82 8 2105 Not Available 3V470 187 4750 61 2 1550 5 5 82 1 20...

Page 189: ...2 1 2085 88 4 2250 Not Available 2H370 146 3700 10 6 265 5 10 82 1 2085 93 3 2370 Not Available 2H400 157 4000 10 6 265 5 10 82 1 2085 100 8 2560 Not Available 2H450 177 4500 10 6 265 5 5 82 1 2085 110 6 2810 Not Available 2H500 197 5000 10 6 265 5 5 82 1 2085 120 5 3065 Not Available TWO STAGE Full Free 2F 2F270 105 5 2700 45 7 1160 5 10 82 1 2085 72 0 1830 Not Available 2F300 117 5 3000 51 7 131...

Page 190: ...8 2560 Not Available 3F600 236 6000 89 6 2275 5 5 82 1 2085 110 6 2810 Not Available 3F650 256 6500 99 4 2520 5 5 82 1 2085 120 5 3065 Not Available 3F700 276 7000 109 3 2775 5 5 82 1 2085 130 3 3310 Not Available THREE STAGE Optiview 3V 3V385 152 3850 49 4 1250 5 5 82 1 2085 77 2 1965 Not Available 3V430 169 4300 55 3 1400 5 5 82 1 2085 83 1 2115 Not Available 3V470 187 4750 61 2 1550 5 5 82 1 20...

Page 191: ...e 2H310 122 3100 7 1 180 5 10 82 1 2085 82 7 2105 Not Available 2H350 138 3500 10 6 265 5 10 82 1 2085 92 9 2360 Not Available 2H380 150 3800 10 6 265 5 10 82 1 2085 100 4 2550 Not Available 2H430 169 4300 10 6 265 5 5 82 1 2085 110 2 2800 Not Available TWO STAGE Full Free 2F 2F280 110 2800 50 0 1270 5 10 82 1 2085 76 9 1955 Not Available 2F310 122 3100 55 9 1415 5 10 82 1 2085 82 8 2105 Not Avail...

Page 192: ...0 2365 Not Available 3F570 224 5700 74 6 1890 5 5 82 1 2085 100 5 2555 Not Available 3F620 244 6200 84 4 2140 5 5 82 1 2085 110 3 2805 Not Available 3F670 264 6700 94 3 2395 5 5 82 1 2085 120 2 3055 Not Available THREE STAGE Optiview 3V 3V385 152 3850 45 7 1160 5 5 82 1 2085 76 9 1955 Not Available 3V430 169 4300 51 6 1310 5 5 82 1 2085 82 8 2105 Not Available 3V470 185 4700 57 5 1460 5 5 82 1 208...

Page 193: ...ble 2H310 122 3100 7 1 180 5 10 82 1 2085 83 1 2115 Not Available 2H350 138 3500 10 6 265 5 10 82 1 2085 93 3 2370 Not Available 2H380 150 3800 10 6 265 5 10 82 1 2085 100 8 2560 Not Available 2H430 169 4300 10 6 265 5 5 82 1 2085 110 6 2810 Not Available TWO STAGE Full Free 2F 2F280 110 2800 50 0 1270 5 10 82 1 2085 77 2 1965 Not Available 2F310 122 3100 55 9 1415 5 10 82 1 2085 83 1 2115 Not Ava...

Page 194: ...3 2370 Not Available 3F570 224 5700 74 6 1890 5 5 82 1 2085 100 8 2560 Not Available 3F620 244 6200 84 4 2140 5 5 82 1 2085 110 6 2810 Not Available 3F670 264 6700 94 3 2395 5 5 82 1 2085 120 5 3065 Not Available THREE STAGE Optiview 3V 3V385 152 3850 45 7 1160 5 5 82 1 2085 77 2 1965 Not Available 3V430 169 4300 51 6 1310 5 5 82 1 2085 83 1 2115 Not Available 3V470 185 4700 57 5 1460 5 5 82 1 208...

Page 195: ...9 6 2275 187 2 4755 161 5 4103 2W370 146 3700 6 2 155 5 10 83 0 2110 94 5 2400 195 1 4955 169 4 4303 2W400 157 4000 6 2 155 5 10 83 0 2110 102 0 2595 206 9 5255 181 2 4603 2W450 177 4500 6 2 155 5 5 83 0 2110 111 9 2845 226 6 5755 200 9 5103 2W500 197 5000 6 2 155 5 5 83 0 2110 121 7 3095 246 3 6255 220 6 5603 TWO STAGE Full Free 2F 2F270 105 5 2700 47 4 1200 5 10 83 0 2110 74 0 1880 Not Available...

Page 196: ...9 6 2275 Not Available 3F550 217 5500 68 9 1750 5 5 83 0 2110 94 5 2400 Not Available 3F600 236 6000 76 3 1935 5 5 83 0 2110 102 0 2595 Not Available 3F650 256 6500 86 2 2185 5 5 83 0 2110 111 9 2845 Not Available THREE STAGE Optiview 3V 3V360 142 3600 47 6 1205 5 5 83 0 2110 72 5 1845 Not Available 3V405 159 4050 53 5 1355 5 5 83 0 2110 78 4 1995 Not Available 3V450 177 4500 59 4 1505 5 5 83 0 21...

Page 197: ...9 6 2275 187 2 4755 161 5 4103 2W370 146 3700 6 2 155 5 10 82 7 2100 94 5 2400 195 1 4955 169 4 4303 2W400 157 4000 6 2 155 5 10 82 7 2100 102 0 2595 206 9 5255 181 2 4603 2W450 177 4500 6 2 155 5 5 82 7 2100 111 9 2845 226 6 5755 200 9 5103 2W500 197 5000 6 2 155 5 5 82 7 2100 121 7 3095 246 3 6255 220 6 5603 TWO STAGE Full Free 2F 2F270 105 5 2700 47 4 1200 5 10 82 7 2100 74 0 1880 Not Available...

Page 198: ...9 6 2275 Not Available 3F550 217 5500 68 9 1750 5 5 82 7 2100 94 5 2400 Not Available 3F600 236 6000 76 3 1935 5 5 82 7 2100 102 0 2595 Not Available 3F650 256 6500 86 2 2185 5 5 82 7 2100 111 9 2845 Not Available THREE STAGE Optiview 3V 3V360 142 3600 47 6 1205 5 5 82 7 2100 72 5 1845 Not Available 3V405 159 4050 53 5 1355 5 5 82 7 2100 78 4 1995 Not Available 3V450 177 4500 59 4 1505 5 5 82 7 21...

Page 199: ... 2240 187 2 4755 161 5 4103 2W370 146 3700 4 2 105 5 10 82 3 2090 93 0 2365 195 1 4955 169 4 4303 2W400 157 4000 4 2 105 5 10 82 3 2090 100 5 2555 206 9 5255 181 2 4603 2W450 177 4500 4 2 105 5 5 82 3 2090 110 3 2805 226 6 5755 200 9 5103 2W500 197 5000 4 2 105 5 5 82 3 2090 120 2 3055 246 3 6255 220 6 5603 TWO STAGE Full Free 2F 2F270 105 5 2700 47 4 1200 5 10 82 3 2090 74 0 1880 Not Available 2F...

Page 200: ... 3 2370 Not Available 3F600 236 6000 76 4 1940 5 5 82 3 2090 100 8 2560 Not Available 3F650 256 6500 86 2 2185 5 5 82 3 2090 110 6 2810 Not Available 3F700 276 7000 96 1 2440 5 5 82 3 2090 120 5 3065 Not Available THREE STAGE Optiview 3V 3V360 142 3600 47 8 1210 5 5 82 3 2090 71 3 1815 Not Available 3V405 159 4050 53 7 1360 5 5 82 3 2090 77 2 1965 Not Available 3V450 177 4500 59 6 1510 5 5 82 3 20...

Page 201: ...1 8 8 0 8 1 2 7 10 4 11 9 1 8 10 4 11 9 1 8 Differential Oil US qt lmp qt 2 9 3 1 8 2 1 2 5 2 5 1 2 4 1 2 3 2 3 3 8 2 7 8 6 3 6 5 8 5 1 2 9 0 9 1 2 8 Model C1F1 C1F2 2 0 2 5 ton C1F2 2 8 3 6 ton Fuel Tank US gal lmp gal 39 7 10 1 2 8 3 4 48 2 12 3 4 10 5 8 57 4 15 1 8 12 5 8 Hydraulic Oil Tank US gal lmp gal 26 0 6 7 8 5 3 4 38 0 10 8 3 8 45 0 11 7 8 9 7 8 Transmission Oil 1 Speed US qt lmp qt 8 0...

Page 202: ...e type Bore x Stroke mm in 89 0 x 83 0 3 504 x 3 268 89 0 x 100 0 3 504 x 3 937 99 2 x 102 0 3 9 x 4 0 Total Displacement cm3 cu in 2065 126 01 2488 151 82 3153 192 40 Compression Ratio 8 7 22 0 Firing Order 1 3 4 2 ENGINE OIL CAPACITY Model K21 GK21 K25 GK25 QD32 Engine Oil with oil filter US gal lmp gal 3 8 1 7 8 7 2 1 7 8 1 5 8 ...

Page 203: ... KPZ according to EN12053 2001 Item LPAZ Does not exceed 82 dB A KPZ 4 dB A The whole body vibration ā w z according to EN13059 2002 Vibration emission value 1 0 m s Uncertainty 0 3 m s NOTE Higher or lower noises can occur due to other noise sources and individual conditions such as operation mode environment tires or floor ...

Page 204: ...g Fan Belt 109 Checking Horn 108 Checking Lift Chain 106 Checking Lights 108 Checking Mast 106 Checking Parking Brake Lever 108 Checking Top Panel Lock 108 Climbing 77 Clock 41 Close Operation Top Panel 84 Close Procedure LPG Cylinder Tank Holder 86 Cooling Fan Warning Decal 34 Cooling System Bleeding Instructions 95 Cylinder Tank Size 113 D Daily Checks and Simple Maintenance Side Shift 137 Daily...

Page 205: ...cal 35 LPG Level Warning LPG Rack Lock Warning 46 LPG Lift Truck Starting 67 LPG Remaining Time Management 49 Lubrication Chart 127 Lumbar Adjustment 80 M Main Components 37 Main Terms used in this Section Side Shift 133 Main Truck Specifications 139 Maintenance and Inspection 92 Maintenance and Servicing 10 Malfunction and Warning Indications 45 Malfunction Indicator Light Engine Check Warning 39...

Page 206: ...ne Oil 93 Refilling Hydraulic Oil 98 Refilling LPG Cylinders Tanks 117 Removing Cylinder Tank Fixed Type 117 Removing Cylinder Tank Swing Down Type 116 Removing Cylinder Tank Swing Out Type 114 S Safety Guards 13 Safety Rules and Practices 11 13 Safety Rules and Practices Side Shift 133 Safety Signs and Safety Messages 12 Seat Adjustment 79 Seat Belt 80 Seat Belt Interlock Options 82 Seat Belt Int...

Page 207: ... Turn Signal Switch 54 Twin Control Lever Type 61 U Unloading 77 V Vaporizer Drain Valve Warning Decal Option From 2018 33 W Warning Drive Decal Trained and Authorized 32 Warning Levels 12 Warning Symbols and Levels 12 Warnings 1 Warranty Certificates Engines 206 Water Temperature Gauge 43 Wet Cell Battery Care and Maintenance 87 Wheel and Tire 99 ...

Page 208: ...your off road large spark ignition engine or a part thereof has failed due to abuse neglect improper maintenance or unapproved modiﬁcations Your engine is designed to operate on gasoline or LPG fuel Use of any other fuel may result in your engine no longer operating in compliance with the emissions requirements You are responsible for initiating the warranty process The ARB and US EPA suggests tha...

Page 209: ...your off road large spark ignition engine or a part thereof has failed due to abuse neglect improper maintenance or unapproved modiﬁcations Your engine is designed to operate on gasoline or LPG fuel Use of any other fuel may result in your engine no longer operating in compliance with the emissions requirements You are responsible for initiating the warranty process The ARB and US EPA suggests tha...

Page 210: ...off road large spark ignition engine or a part thereof has failed due to abuse neglect improper maintenance or unapproved modiﬁcations Your engine is designed to operate on gasoline or LPG fuel Use of any other fuel may result in your engine no longer operating in compliance with the emissions requirements You are responsible for initiating the warranty process The ARB and US EPA suggests that you...

Page 211: ...o abuse neglect improper maintenance or unapproved modiﬁcations OWNER S WARRANTY RESPONSIBILITES cont d Your engine is designed to operate on diesel fuel only Use of any other fuel may result in your engine no longer operating in compliance with California s emissions requirements You are responsible for initiating the warranty process The ARB suggests that you present your off road CI engine to a...

Page 212: ...nded for the engine or contaminated fuel WHAT IS NOT COVERED cont d 2 Damage resulting from acts of God or other events beyond the control of UCA 3 Normal maintenance service and parts replacement of expendable maintenance items such as ﬁlters hoses lubricants thermostats and coolant as described in the Operator s Manual and or Service Manual 4 Use of parts not equivalent in quality or design to p...

Page 213: ...is way you can ensure that your UniCarriers industrial truck will always perform at its best This is one of the many things that make UniCarriers Genuine Forklift Parts the best choice to help maintain the value of your UniCarriers industrial truck So make sure next time your truck needs service DISPOSAL OF PARTS AND MATERIALS Used parts and materials such as lubricants oils paint rags battery flu...

Page 214: ...niCarriers Americas Corporation 240 N Prospect Street Marengo IL 60152 USA Tel 1 815 568 0061 Fax 1 815 568 0179 www unicarriersamericas com UniCarriers is a registered trademark of UniCarriers Corporation ...

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