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USER MANUAL - URS600CE AND URS600CESS                                                                                                                  JULY 2019

23

4. Maintenance

 

6

WARNING

If the URS600CE is in operation, first follow the steps in chapter 2.4-

2.5  for a 'Safe shutdown'. Then, unplug or disconnect the power cord 

from the receptacle or switch off and “lock out” the breaker before all 

maintenance and service work. 

Please note!

 

Only use original spare parts for maintenance and repairs.

Ensure that the warning labels and the lights on the URS600CE are clearly visible at all times so that they 

can alert the URS600CE users to safe use.

Please note!

 

Never repair the URS600CE yourself, use a recognized expert for this. Please contact your 

supplier. If returning your URS600CE for repair, the distillation tank must be empty, otherwise your solvent 

recycler cannot be repaired. 

4.1. Periodic 

maintenance

Before each use:

•  Keep the area around the URS600CE is clean and free of debris.

•  Check the outside and inside of the URS600CE for visible damage. Do not turn on the URS600CE if 

you have detected any damage.

•  Check the lid gasket for damage. A damaged lid gasket leads to poor sealing and vapour leakage 

which is dangerous and wasteful.

•  Inspect the condenser at the back of the unit. Clean the condenser if necessary. Refer to section 4.2 

‘cleaning the condenser’.

•   Make sure the unit is at least 15 cm from the wall for unobstructed ventilation.  

•  Check the tank for residue and remove it.

•  Wipe the top surface of the tank before closing the lid and make sure it is free from paint and 

contaminated solvent.

Every month:

•  Inspect the power cord for wear and damage. If replacement is necessary, use only a proper cord 

(according to European specification H05 VVF 3G 2.5 - this cable may not be longer than 3 meters 

according to the ATEX requirements) and the replacement should be carried out by a competent 

installer for ATEX equipment.

•  Clean the condenser: refer to section 4.2 'cleaning the condenser'.

•  Clean the vapour outlet fitting. Refer to section 'Cleaning the vapour outlet fitting’ of this manual.

Every 3 months:

•  Run two recycling processes with 20 litres of clean solvent to keep the vapour outlet fitting and the 

condenser clean. 

Every 6 months:

•  Replace the lid gasket preventively.

Every year:

•  Have the URS600CE serviced and inspected annually by an expert. In addition, make sure that the 

URS600CE is always in good condition. Please contact youir supplier for this.

     WARNING 

Summary of Contents for URS600CE

Page 1: ...S600CE European directive 2014 34 EU CE1180 ECEx BAS11 0057 Baseefa11ATEX0118 Ex db ib A T2 Gb 2G USER MANUAL Uni ram Corporation 381 Bentley St Markham ON L3R 9T2 uniram com MODELS URS600CE URS600CES...

Page 2: ...licable to both versions and talks about the machine with the generic term URS600CE Be sure to read and understand this manual completely before you start using the URS600CE If your URS600CE does not...

Page 3: ...duct overview 10 1 11 Overview of Safety Labels 11 1 12 Supplied accessories 12 1 13 Overview of the control panel 12 1 14 Safety provisions in the URS600CE 12 1 15 Name plate 13 1 16 Serial Number 14...

Page 4: ...ndling the waste and recycled solvent 22 3 8 Cleaning the tank and lid 22 3 9 Check the lid gasket and replace if necessary 22 4 Maintenance 23 4 1 Periodic maintenance 23 4 2 Cleaning the condenser 2...

Page 5: ...he URS600CE safely and establish safe working procedures considering the risks associated with the environment The following safety symbols are used in this manual 6 DA NGER Indicates that serious inj...

Page 6: ...the boiling temperature When the temperature drops below 50 C the cooling fan stops and the FAN LED light goes out Only then has the machine cooled down sufficiently such that the safety cover and the...

Page 7: ...safe situation with leakage as a result Check the tank after each cycle In case of excessive corrosion contact the service repair department of Uni ram Corporation Please note Make sure you always hav...

Page 8: ...cleaning processes used by lacquer ink processing companies Place the machine in a well ventilated and safe ATEX room without potential sources of ignition based on the international standard EN 6007...

Page 9: ...of the process these waste materials which are collected in the liner bag can be disposed of in accordance with local regulations Safety cover Tank lid Condenser discharge pipe Tank Condenser Heating...

Page 10: ...9 10 1 10 Product overview Figure 2 Overview of components of the URS600CE Description 1 Lid 2 Lid clamp 3 Bag holder 4 Tank 5 Housing 6 Door 7 Safety cover 8 Lid gasket 9 Liner bag 10 Control panel 1...

Page 11: ...S600CE must be connected either to an explosion proof ATEX receptacle using an ATEX explosion proof plug or by direct connection to an explosion proof switch that is suitable for ATEX zone 1 2 gas gro...

Page 12: ...light is on when the cooling fan is running 6 DANGER Never open the safety cover and the tank lid when the HEAT and or FAN light are on The tank has sufficiently cooled when the fan light has gone off...

Page 13: ...of the tank lid and in the case of blockage or leakage sweating ensures that the user does not directly come into contact with hot solvent vapours The safety thermostat on the tank switches off the po...

Page 14: ...he serial number of the URS600CE can be found on the silver label on the back of the cabinet Make a note of the serial number and refer to it in communications on service matters At the back of this m...

Page 15: ...he international standard EN 60079 10 1 2009 classification of hazardous areas with regard to risk of explosions Please note that recycled solvent in the receiving container in the cabinet of the URS6...

Page 16: ...nection to an explosion proof switch that is suitable for ATEX zone 1 2 gas group IIA in accordance with the ATEX installation standard EN 60079 14 9 Use the ATEX expert to connect the ring terminal o...

Page 17: ...See section 4 3 Replacing the lid gasket and 4 4 Cleaning the vspour outlet tube for instructions 6 In order to check the proper functioning of the URS600CE it is advisable to recycle about 10 litres...

Page 18: ...rature of the solvent is higher than 280 C The solvent has recently been contaminated stagnant solvent can be acidic The solvent is suitable for distillation Check the material Safety Data Sheet SDS f...

Page 19: ...of the bag all the way around over the ring Please note Ensure that the liner bag does not block the vapour outlet fitting of the tank You have now placed the liner bag step 5 step 6 step 7 step 8 Fig...

Page 20: ...he URS600CE Please note Always use the supplied HDPE pail with the 3 0 cm opening The small opening limits the possible formation of vapour to a minimum Please note Do not recycle paint remover and cl...

Page 21: ...he temperature follow these steps 1 Make sure the HEAT and FAN LED lights are off 2 Press and hold the OFF button Press the ON button several times until the desired setting is selected 3 Release the...

Page 22: ...y with a dry cloth 3 Clean the lid and the top of the tank where the lid sits and dry with a dry cloth This prolongs the life of the lid gasket and prevents leakages Avoid turning the lid during clean...

Page 23: ...vapour leakage which is dangerous and wasteful Inspect the condenser at the back of the unit Clean the condenser if necessary Refer to section 4 2 cleaning the condenser Make sure the unit is at leas...

Page 24: ...4 6 Fault codes of this manual for instructions when these errors are indicated To clean the condenser the dust can be blown away with an air gun or by using a vacuum cleaner with a brush attachment...

Page 25: ...order to check the proper functioning of the lid gasket it is advised to recycle the tank once with about 10 litres of clean water 4 4 Cleaning the vapour outlet fitting A blockage in the vapour outle...

Page 26: ...upply of power from the building to the URS600CE Check the breaker at the panel of the building and ensure that 200 240V AC single phase voltage is being supplied The problem is not due to a lack of p...

Page 27: ...during the recycling process There is a leak of solvent under the edge of the safety cover or there is more vapour than usual in the room Follow the steps from section 2 3 Safe switch off Cause Solut...

Page 28: ...solvent present between the liner bag and the distillation tank The waste material reacts with the bag and damages the bag Turn on the URS600CE on for 5 minutes and lift the bag out when it is still...

Page 29: ...circuit Contact the service repair department of Uni ram Corporation 12 1x 2x The thermocouple of the condenser has an open circuit Contact the service repair department of Uni ram Corporation 13 1x 3...

Page 30: ...switch the URS600CE on briefly The fan motor should switch on If these steps have been completed without problems run a test cycle with 15 litres of clean water to test whether the problem has been f...

Page 31: ...C 10 or LB900C 100 Retainer Ring for liner bag 770 9110 Lid Gasket 770 2150N 5 Technical properties Model URS600CE Power supply voltage frequency AC 200 240V 1 phase 50 60 Hz Current 6 01 9 79 Amperes...

Page 32: ...E Part number URS600CE Model URS600CE Length 48 cm Width 48 cm Height 115 cm Weight 46 kg Tank capacity 20 litres IP classification IP20 Lid gasket Neoprene Drainage system for solvents No Receiving c...

Page 33: ...USER MANUAL URS600CE AND URS600CESS JULY 2019 33...

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