background image

04 

Cautions for Safety in Use 

 

 
 

 
 

Applications 

(1)  This pump is not designed to be explosion-proof, and should therefore not be used to 

discharge explosive gases. 

(2)  In addition to discharge of gas via the outlet, gas may also leak from other parts of the pump, 

and it should therefore not be used with toxic gases. If toxic gas is discharged for any reason 
it is important to note that the interior of the pump will be contaminated by the gas, requiring 
appropriate caution during maintenance. 

 

Maintenance and Repair 

(3) 

When requesting the manufacturer’s service division to dismantle and repair the pump, 
always note the gas which the pump has been used with on the Usage Check Sheet. Note 
that if it has been used to discharge toxic gas for any reason it will be contaminated. Please 
be aware that use with some gases will preclude dismantling and repair. 

 

 

 

 

 

Installation 

(1)  Do not use the pump in an explosive atmosphere. Such use may result in injury and fire. 
(2)  Ensure that there are no inflammable materials such as solvents in the vicinity when using 

the pump. 

(3)  Ensure that the motor is freely ventilated to prevent overheating which may result in fire or 

burns. 

 

Power Supply 

(4)  Always switch off the main power supply, and make sure that the pump has stopped, before 

carrying out inspection and repair.

 

(5)  Ensure that the relevant wiring is in accordance with technical standards for electrical 

equipment and wiring regulations. Incorrect wiring may result in fire. 

(6)  Always switch off the main power supply before installing electrical wiring. Carrying out work 

on the pump while the power is connected may result in electric shock. 

(7)  Always ensure that the pump is correctly earthed. A dedicated earth leakage breaker is 

recommended. Failure to earth the pump correctly may result in electric shock if a fault or 
earth leakage occurs. 

(8)  Use the pump only at the rated voltage. Use at other than the rated voltage will interfere with 

operation of the overload protection device, and this may result in the motor burning out, or 
fire. 

(9)  Do not damage, modify, pull the power cord, or place objects on it. Damage to the cord may 

result in electric shock or fire. 

(10) Ensure that the power cord used for the pump is appropriate for the rated voltage and 

current. With each core wire having a cross-section area of 1.0mm

2

 or more. 

(11)

 

Switch off the main power supply, before disconnecting the power cord from the pump. 

Failure to do so may result in electric shock. 

(12) Touching the power cord with wet hands may result in electric shock.   
(13) Touching electrical wiring etc while inserting the power cord may result in electric shock. 
 

 

!

Danger 

 

!

Warning

 

Summary of Contents for DOP-40D

Page 1: ...Users Please read this manual thoroughly to ensure safe and effective use of the equipment Keep this manual in a safe place Due to periodic improvements in performance the equipment described in this...

Page 2: ...6 Checking Operation After Installation 4 3 7 Piping 5 3 8 Storage 5 4 Cautions for Operation 5 4 1 Cautions for Operation 5 4 2 Operation of the Thermal Protection Relay 5 4 3 Starting in Cold Weathe...

Page 3: ...e and frequency 4 Fig 3 3 Example of Piping Used When Evacuating a Vessel 5 Fig 6 1 Cup packing attachment figure 10 Fig 6 2 Suction and exhaust valves attachment figure 11 Fig 6 3 Exploded View DOP 8...

Page 4: ...pment correctly Read the section on Safe Use particularly closely Keep This Manual in a Safe Place After reading this manual be sure to keep it in a safe place which is readily accessible to others ne...

Page 5: ...ws or inlet and outlet pipes loose Are any components missing Contact your agent or the sales division of the manufacturer if there are any problems with the pump 1 Ensure that the tube on the side of...

Page 6: ...or Incorrect handling of the equipment may result in death or serious injury to the operator Incorrect handling of the equipment may result in light or medium injuries to the operator or damage to the...

Page 7: ...and make sure that the pump has stopped before carrying out inspection and repair 5 Ensure that the relevant wiring is in accordance with technical standards for electrical equipment and wiring regul...

Page 8: ...onents are discharged from the outlet and contaminate the room If necessary connect a pipe from the discharge outlet to the outside of the building 2 The fine clearances used in this pump require that...

Page 9: ...lean air at normal temperatures or gases with equivalent characteristics 6 This pump is only for vacuum pumping 7 In addition to discharge of gas via the pump outlet gas may leak from the pump itself...

Page 10: ...0 L min 80 L min 60Hz 44 L min 88 L min Pressure achieved 1 20 kPa 5 33 kPa Motor 1 210W 4P capacitor operation Rated current 50Hz 3 2A 3 15A 1 6A 1 4A 60Hz 3 9A 3 42A 1 7A 1 4A Rated Voltage 100V 115...

Page 11: ...2 2 Dimensions Fig 2 1 DOP 40D Dimensions Fig 2 2 DOP 80S Dimensions...

Page 12: ...is location should be selected in consideration of ease of installation and removal inspection and cleaning Particular attention should be paid to ambient temperature when fitting the pump to equipmen...

Page 13: ...safe is maintained on practical use it means not resulting in the grade which shortens a life remarkably and the characteristic a temperature rise etc do not apply correspondingly in the state of rati...

Page 14: ...main power supply and check that the pump has stopped Remove the power cord connected to the pump place the rubber caps over the inlet and outlet and store in a location with low humidity 4 Cautions...

Page 15: ...vacuum gauge is mounted a distance from the pump the steam generated by water droplets and rust etc on the inside walls of the pump and piping and a variety of gases present in the system result in in...

Page 16: ...ect consumables after the first 3000 hours of operation and replace and clean in accordance with the Guidelines for Replacement and Cleaning on the following page Refer to 6 4 Replacing Consumables an...

Page 17: ...details Method of inspection Every 3000 hours Cup packing Abnormal wear hardening cracking Visual inspection Suction and exhaust valves Deformation hardening chipping Visual inspection O ring Deforma...

Page 18: ...pump head covers back in place at torque of 5 0 N m Make sure the gaskets are securely inside the pump head cover gasket grooves and that there is no biting between the pump head covers and plates 2...

Page 19: ...on the connecting rod and insert the cylinder by hand Place the retainer with the newly attached Suction valve rubber separator on top of the cup packings and fasten sealing anti loosening agent for...

Page 20: ...t at 0 8 N m torque Next loosen the small cap head screws M3 5 and remove the suction valve and flat washers Wipe the pump head plates clean and replace the suction valves with new valves Lay the flat...

Page 21: ...12 Fig 6 3 Exploded View DOP 80S...

Page 22: ...essure correctly 5 1 Pressure does not diminish 3 Vacuum gauge is unsuitable 3 Measure with a calibrated vacuum gauge suitable for the pressure range 5 1 4 The inlet piping is too small in diameter or...

Page 23: ...e and inspection etc d Malfunctions caused by modifications or repairs carried out by a party other than the manufacturer or by a service company not approved by the manufacturer e Malfunctions caused...

Page 24: ...Industrial Safety and Health Law designates particular substances as the materials to be notified 2 Usage Status Operation Method Approx hours per day years and months Continuous Operation Intermitte...

Page 25: ...6 6397 2286 ULVAC KIKO Inc https ulvac kiko com en Please contact us for products Service Base or other Inquiries from here ULVAC Inc Components Division 2500 Hagisono Chigasaki Kanagawa 253 8543 Japa...

Reviews: