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1. Product Outline 

1.1  Purpose of Use and Prohibitions 

This product is a piston dry vacuum pump employing reciprocating motion of cup packing. 
Observe the following prohibitions to ensure normal operation of the pump. 

 

Prohibitions 

 

 

(1)  This pump is only for vacuum pumping, and must not be pressurized. 
(2)  Do not re-sell, repair, or modify this pump without the approval of the manufacturer.

 

 
 

 

(3)  This  pump  is  not  designed  to  be  corrosion-proof.  Use  it  only  with  clean  air  at  normal 

temperature, or gases of equivalent characteristics. 

(4)  Do not attempt to evacuate gases containing particles, dust, water, or corrosive gases. 

 

 

1.2  Specifications 

Table 1.1 Product Specifications 

Model 

DOP-40D 

DOP-80S 

Discharge 
rate   

50Hz 

40 L/min 

80 L/min 

60Hz 

44 L/min 

88 L/min 

Pressure achieved   

1.20 kPa 

5.33 kPa 

Motor 

1

φ

, 210W, 4P , capacitor operation 

Rated 
current 

50Hz 

3.2A 

3.15A 

1.6A 

1.4A 

60Hz 

3.9A 

3.42A 

1.7A 

1.4A 

Rated Voltage 

100V 

115V 

200V 

220V 

Speed 

1400 / 1680 r/min 

Weight   

7 kg 

Inlet and outlet piping 

D.O.

φ

×

  I.D.

φ

5 (R1/4) 

Air temperature   

  40 

 

Dimensions 

160(W) 

×

  270(L) 

×

  179(H) 

 

1.3  Thermal Protection Relay 

1)  This  pump  is fitted  with  an  automatic reset  thermal  protection relay  for overload  protection. 

This device shuts off the motor power  supply circuit automatically to prevent burn-out if the 
motor temperature rises due to overloading, or there is a pump fault which prevents rotation. 

 

Thermal protection relay s

pecifications : 

Operation

    temperature 120

℃±

5

 

2)  Always  fit  other  protective  devices  (eg  earth  leakage  breaker,  motor  breaker)  in  addition  to 

the overload protection relay. 

 

 
 

See Warning (8), P04

 

 
 

See Caution (5), P05

 

!

Warning 

!

Caution 

!

Warning

 

!

Note

 

Summary of Contents for DOP-40D

Page 1: ...Users Please read this manual thoroughly to ensure safe and effective use of the equipment Keep this manual in a safe place Due to periodic improvements in performance the equipment described in this...

Page 2: ...6 Checking Operation After Installation 4 3 7 Piping 5 3 8 Storage 5 4 Cautions for Operation 5 4 1 Cautions for Operation 5 4 2 Operation of the Thermal Protection Relay 5 4 3 Starting in Cold Weathe...

Page 3: ...e and frequency 4 Fig 3 3 Example of Piping Used When Evacuating a Vessel 5 Fig 6 1 Cup packing attachment figure 10 Fig 6 2 Suction and exhaust valves attachment figure 11 Fig 6 3 Exploded View DOP 8...

Page 4: ...pment correctly Read the section on Safe Use particularly closely Keep This Manual in a Safe Place After reading this manual be sure to keep it in a safe place which is readily accessible to others ne...

Page 5: ...ws or inlet and outlet pipes loose Are any components missing Contact your agent or the sales division of the manufacturer if there are any problems with the pump 1 Ensure that the tube on the side of...

Page 6: ...or Incorrect handling of the equipment may result in death or serious injury to the operator Incorrect handling of the equipment may result in light or medium injuries to the operator or damage to the...

Page 7: ...and make sure that the pump has stopped before carrying out inspection and repair 5 Ensure that the relevant wiring is in accordance with technical standards for electrical equipment and wiring regul...

Page 8: ...onents are discharged from the outlet and contaminate the room If necessary connect a pipe from the discharge outlet to the outside of the building 2 The fine clearances used in this pump require that...

Page 9: ...lean air at normal temperatures or gases with equivalent characteristics 6 This pump is only for vacuum pumping 7 In addition to discharge of gas via the pump outlet gas may leak from the pump itself...

Page 10: ...0 L min 80 L min 60Hz 44 L min 88 L min Pressure achieved 1 20 kPa 5 33 kPa Motor 1 210W 4P capacitor operation Rated current 50Hz 3 2A 3 15A 1 6A 1 4A 60Hz 3 9A 3 42A 1 7A 1 4A Rated Voltage 100V 115...

Page 11: ...2 2 Dimensions Fig 2 1 DOP 40D Dimensions Fig 2 2 DOP 80S Dimensions...

Page 12: ...is location should be selected in consideration of ease of installation and removal inspection and cleaning Particular attention should be paid to ambient temperature when fitting the pump to equipmen...

Page 13: ...safe is maintained on practical use it means not resulting in the grade which shortens a life remarkably and the characteristic a temperature rise etc do not apply correspondingly in the state of rati...

Page 14: ...main power supply and check that the pump has stopped Remove the power cord connected to the pump place the rubber caps over the inlet and outlet and store in a location with low humidity 4 Cautions...

Page 15: ...vacuum gauge is mounted a distance from the pump the steam generated by water droplets and rust etc on the inside walls of the pump and piping and a variety of gases present in the system result in in...

Page 16: ...ect consumables after the first 3000 hours of operation and replace and clean in accordance with the Guidelines for Replacement and Cleaning on the following page Refer to 6 4 Replacing Consumables an...

Page 17: ...details Method of inspection Every 3000 hours Cup packing Abnormal wear hardening cracking Visual inspection Suction and exhaust valves Deformation hardening chipping Visual inspection O ring Deforma...

Page 18: ...pump head covers back in place at torque of 5 0 N m Make sure the gaskets are securely inside the pump head cover gasket grooves and that there is no biting between the pump head covers and plates 2...

Page 19: ...on the connecting rod and insert the cylinder by hand Place the retainer with the newly attached Suction valve rubber separator on top of the cup packings and fasten sealing anti loosening agent for...

Page 20: ...t at 0 8 N m torque Next loosen the small cap head screws M3 5 and remove the suction valve and flat washers Wipe the pump head plates clean and replace the suction valves with new valves Lay the flat...

Page 21: ...12 Fig 6 3 Exploded View DOP 80S...

Page 22: ...essure correctly 5 1 Pressure does not diminish 3 Vacuum gauge is unsuitable 3 Measure with a calibrated vacuum gauge suitable for the pressure range 5 1 4 The inlet piping is too small in diameter or...

Page 23: ...e and inspection etc d Malfunctions caused by modifications or repairs carried out by a party other than the manufacturer or by a service company not approved by the manufacturer e Malfunctions caused...

Page 24: ...Industrial Safety and Health Law designates particular substances as the materials to be notified 2 Usage Status Operation Method Approx hours per day years and months Continuous Operation Intermitte...

Page 25: ...6 6397 2286 ULVAC KIKO Inc https ulvac kiko com en Please contact us for products Service Base or other Inquiries from here ULVAC Inc Components Division 2500 Hagisono Chigasaki Kanagawa 253 8543 Japa...

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