ultraPLAY uPLAY TODAY Installation Instructions Manual Download Page 40 | Manualshive

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Issued/Revised: 01/17/14

CASTLE BRIDGE 02-07-5063

u

PLAY TODAY

800.458.5872

www.ultraplay.com

37

= INSTALLATION DETAIL

FINISHED ASSEMBLY

COMPONENTS SHOWN IN

HIDDEN LINES ARE SOLD SEPARATELY

ARCHED DECK

(02-07-0167)

029

030

031

050

ARCHED HANDRAIL

(02-07-0168)

ARCHED HANDRAIL

(02-07-0168)

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Summary of Contents for uPLAY TODAY

Page 1: ...Issued Revised 10 13 15 HAMILTON RIDGE uPLAY TODAY 800 458 5872 www ultraplay com MODEL UPLAY 004 N MODEL UPLAY 004 P...

Page 2: ......

Page 3: ...nformation regarding the general placement installation and safety practices common to commercial play equipment Please read this information carefully and use your best judgment as to how these guide...

Page 4: ...resilient surfacing recommendations If your equipment includes any metal slides they should be positioned in a shaded area or at least be placed to avoid the direct rays of the sun Never overlap the s...

Page 5: ...cts or washes away the person responsible for regular maintenance inspections can easily see it must be replenished as the marks become visible OVERHEAD OBSTRUCTIONS Overhead obstructions for example...

Page 6: ...reads of bolts can prevent persistent loosening ROUTINE MAINTENANCE Regularly inspect and maintain your playground equipment and its surrounding area to help ensure the safety of the user Proper maint...

Page 7: ...bris broken glass trash or other foreign objects within or on the play area equipment should be removed Check for poor drainage areas and repair Check concrete footings to see if they are exposed crac...

Page 8: ...play com 6 Check for accessible sharp edges or points Check for protruding bars bolts nuts etc Eliminate these conditions Check for exposed ends of tubing that should be covered with plugs or caps Che...

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Page 12: ...ect to normal usage and installation for a period of 5 years from the date of shipment to the original customer FIVE YEAR LIMITED WARRANTY ON GROUND MOUNT METAL PARTS UltraPlay provides a limited warr...

Page 13: ...aphs of defective equipment and the original purchase invoice or invoice number to UPlayToday Customer Service 1675 Locust Street Red Bud IL 62278 Or Contact a Customer Service Representative at 1 800...

Page 14: ...s for use zones of play structures with fall heights of 18 or less shall include all hard or abrasive materials such as asphalt concrete terrazzo or other materials with similar characteristics Other...

Page 15: ...hat is a safe and appropriate play area A level and clear site is ideal free of power lines or electrical equipment Do not install play equipment near any bodies of water If adjacent to a street with...

Page 16: ...site unattended without making sure that all fastening hardware on all equipment is tightened and all drive rivets are in place to prevent clamps from moving in case of unauthorized use UPlayToday CLA...

Page 17: ...ely to be seen by the user immediately upon entry into the play area 3 Fully clean the surface to receive the label with soap and water and ensure that no oils film or dirt remain 4 Allow surface to d...

Page 18: ...TODAY 800 458 5872 www ultraplay com 16 Hammer Loctite Drill Tape Measure Utility Knife Level 1 4 Drill Bit Rubber Mallet 4 lb Hammer Wrench Phillips Head Screw Driver 13mm 17mm Socket Wrench 13mm 17m...

Page 19: ...0003 30mm 1 3 16 33 11 0004 35mm 1 3 8 33 11 0005 45mm 1 3 4 33 11 0013 50mm 2 33 11 0010 60mm 2 3 8 33 11 0007 70mm 2 3 4 33 11 0008 80mm 3 1 8 33 11 0011 M8 B H C S Bolts M10 B H C S Bolts 18 Ground...

Page 20: ...Issued Revised 01 27 14 UPRIGHT PLACEMENT uPLAY TODAY 800 458 5872 www ultraplay com 18 UPRIGHTS LIST PART NUMBER QTY DESCRIPTION 02 07 5025 6 7 8 UPRIGHT 7 8 UPRIGHT 02 07 5025 7 8 UPRIGHT 02 07 5025...

Page 21: ...general rule allow at least 3 of freespace around the entire structure IMPORTANT Never install play equipment over hard unresilient surfaces such as asphalt concrete or compacted earth It is the owne...

Page 22: ...nt over hard unresilient surfaces such as asphalt concrete or compacted earth It is the owner s responsibility to ensure the minimum area required contains an appropriate amount of resilient material...

Page 23: ...14 800 458 5872 www ultraplay com 1 Using Upright Footers as template mark hole position on concrete Drill 3 8 Dia x 2 deep holes into concrete to receive anchor 2 Attach Upright Footers to concrete u...

Page 24: ...minimum area required contains an appropriate amount of resilient material to cushion accidental falls SITE PREPARATION Clear area of any debris and level surface Equipment is designed to be installe...

Page 25: ...GHT FOOTER GROUND SPIKE 1 With Upright Footers in position secure each Upright Footer to the ground using Ground Spikes NOTE A 4lb hammer may be required to drive spikes into the ground Install ground...

Page 26: ...ea required contains an appropriate amount of resilient material to cushion accidental falls SITE PREPARATION Clear area of any debris and level surface Equipment is designed to be installed on a leve...

Page 27: ...ASHER 33 02 0002 3 8 x 1 1 4 P B H C S w PATCH 33 05 0019 1 Attach Inground Footer to Upright Post using 3 8 x 1 1 4 P B H C S 3 8 Flat Washer and 3 8 Hex Nut Refer to Footing Table and Footing Layout...

Page 28: ...d with Hardware Complete Number Warning During Installation Hardware And Small Parts Are Choking Hazards For Young Children Store Unused Parts Appropriately Until Assembly Is Completed Once Assembly I...

Page 29: ...EL UPLAY 004 N MODEL UPLAY 004 P 4FT BEANSTALK CLIMBER 02 07 5057 BASS DRUM 02 07 5023 CASTLE BRIDGE 02 07 5063 4FT ADA STEP 02 07 5000 BONGO DRUMS 02 07 5024 4FT RIGHT CURVED SLIDE 02 07 5005 RAINWHE...

Page 30: ...sed to mark the placement of each hole 2 Measure from first Deck Post to mark the position of the remainig 2 posts Make sure dimension between Deck Posts on Triangle Deck is 36 3 4 3 Measure from the...

Page 31: ...hardware INSTALLATION INSTRUCTIONS IMPORTANT DETERMINE WHICH MOUNTING OPTION YOU ARE USING SURFACE MOUNT ONGROUND OR IN GROUND 1 Locate Uprights and Upright Footers to choose appropriate holes in Upri...

Page 32: ...Revised 05 23 13 7 8 UPRIGHT w CAP CLAMP FOOTER 02 07 5025 uPLAY TODAY 800 458 5872 www ultraplay com 29 FINISHED ASSEMBLY INSTALLATION DETAIL 3 1 2 UPRIGHT 7 8 LG 02 07 0144 UPRIGHT FOOTER 02 07 004...

Page 33: ...INCH 0 10 9 6 11 14 8 15 7 12 13 4 3 6 5 05 23 13 800 458 5872 www ultraplay com 063 FOOTER TOP 2 HOLES USED FOR 12 ENGINEERED WOOD FIBER BOTTOM 2 HOLES USED FOR 2 POURED IN PLACE OR RUBBER TILES LARG...

Page 34: ...on any non patch hardware INSTALLATION INSTRUCTIONS IMPORTANT DETERMINE WHICH MOUNTING OPTION YOU ARE USING SURFACE MOUNT ONGROUND OR IN GROUND 1 Trim out slots with utility knife if necessary 2 Plac...

Page 35: ...d 06 12 13 TRIANGLE DECK 02 07 5037 uPLAY TODAY 800 458 5872 www ultraplay com 32 INSTALLATION DETAIL FINISHED ASSEMBLY COMPONENTS SHOWN IN HIDDEN LINES ARE SOLD SEPARATELY TRIANGLE DECK 02 07 0183 04...

Page 36: ...LE DECK 02 07 5037 2 1 3 4 2 5 1 CM 0 INCH 0 10 9 6 11 14 8 15 7 12 13 4 3 6 5 06 12 13 800 458 5872 www ultraplay com 044 DECK FLANGE M10 x 30mm 1 3 16 BHCS BOLT 33 11 0004 M10 LOCK NUT 33 11 0400 M1...

Page 37: ...PS MUST BE ATTACHED TO COMPONENTS PRIOR TO ATTACHING TO UPRIGHT 1 Attach Tube Clamp to Upright using M8 x 25mm B H C S and M8 Lock Nut See Detail 030 IMPORTANT HARDWARE INCLUDED IN COMPONENTS 2 Once a...

Page 38: ...12 13 4 3 6 5 06 03 13 800 458 5872 www ultraplay com 030 DRILL THROUGH PRE DRILLED HOLE IN CLAMP IN UPRIGHT TO INSTALL CLAMP RIVET 33 11 0700 M8 x 25mm 1 BHCS BOLT 33 11 0103 CLAMP RIVET 33 11 0700 M...

Page 39: ...ONGROUND OR IN GROUND 1 Choose the appropriate Decks to receive Castle Bridge 2 Trim out all slots in Deck with utility knife if necessary 3 Attach Arched Deck to Decks using M10 x 25mm B H C S Bolt M...

Page 40: ...2 07 5063 uPLAY TODAY 800 458 5872 www ultraplay com 37 INSTALLATION DETAIL FINISHED ASSEMBLY COMPONENTS SHOWN IN HIDDEN LINES ARE SOLD SEPARATELY ARCHED DECK 02 07 0167 029 030 031 050 ARCHED HANDRAI...

Page 41: ...LT 33 11 0103 M8 LOCK NUT 33 11 0500 M8 LOCK NUT 33 11 0500 CLAMP RIVET 33 11 0700 M8 x 25mm 1 BHCS BOLT 33 11 0103 DRILL THROUGH PRE DRILLED HOLE IN CLAMP INTO UPRIGHT TO INSTALL CLAMP RIVET 33 11 07...

Page 42: ...y Is Completed Remove Any Unused Parts From The Play Environment And Dispose Save Them In A Secure Location Any bolt end protruding more than two full threads beyond the face of the nut causes risk of...

Page 43: ...Post for 2 Rubber Titles or Poured in place surfacing 13 Insert Footer Plate into Extension Post and secure using M10 x 35mm B H C S Bolt and M10 Lock Nut See Detail 036 14 Attach Extension Post to AD...

Page 44: ...RIER LEFT 02 07 0008 030 029 ADA TRANSFER STAIR 02 07 0005 031 032 031 UNDERNEATH 028 031 UNDERNEATH ADA DECK 02 07 0004 ADA STEP 02 07 0006 ADA HANDHOLD 02 07 0011 034 035 FINISHED ASSEMBLY COMPONENT...

Page 45: ...CLAMP BARRIER M8 LOCKWASHER 33 11 0301 M8 x 25mm 1 BHCS BOLT 33 11 0103 030 DRILL THROUGH PRE DRILLED HOLE IN CLAMP INTO UPRIGHT TO INSTALL CLAMP RIVET 33 11 0700 M8 x 25mm 1 BHCS BOLT 33 11 0103 CLA...

Page 46: ...AIR BARRIER M10 x 25mm 1 BHCS BOLT 33 11 0003 033 M10 LOCK NUT 33 11 0400 M10 FLATWASHER 33 11 0200 DECK SUPPORT M10 x 35mm 1 3 8 BHCS BOLT 33 11 0005 M10 FLATWASHER 33 11 0200 DECK 034 HANDHOLD M10 x...

Page 47: ...STEPS 02 07 5000 2 1 3 4 2 5 1 CM 0 INCH 0 10 9 6 11 14 8 15 7 12 13 4 3 6 5 04 22 13 800 458 5872 www ultraplay com 036 FOOTER PLATE EXTENSION POST LARGER HOLE M10 x 35mm 1 3 8 BHCS BOLT 33 11 0005 M...

Page 48: ...ise Specified All Units of Measure are Each Note Peen Tee Nuts and Flatwashers to match radius of pipe after assembly is complete Note Loctite supplied by others should be used on any non patch hardwa...

Page 49: ...Periodically check hardware for tightness and tighten as necessary Always check all parts for breakage or wear and immediately put equipment out of service until any faulty parts found are repaired or...

Page 50: ...25mm 1 BHCS BOLT 33 11 0103 M8 LOCK NUT 33 11 0500 M8 LOCK NUT 33 11 0500 CLAMP RIVET 33 11 0700 M8 x 25mm 1 BHCS BOLT 33 11 0103 DRILL THROUGH PRE DRILLED HOLE IN CLAMP INTO UPRIGHT TO INSTALL CLAMP...

Page 51: ...6 11 14 8 15 7 12 13 4 3 6 5 09 05 13 800 458 5872 www ultraplay com 071 PIPE w INSERT M10 x 20mm 3 4 BHCS BOLT 33 11 0002 M12 LOCKWASHER 33 11 0203 M10 FLATWASHER 33 11 0200 ENTRY ARCHWAY w SOCKET 07...

Page 52: ...INSTALLATION INSTRUCTIONS 1 Attach Panel Clamp to Upright using M8 x 25mm B H C S and M8 Lock Nut See Detail 025 IMPORTANT HARDWARE INCLUDED IN COMPONENTS 2 Once assembly is complete plumb and level...

Page 53: ...7 12 13 4 3 6 5 06 04 13 800 458 5872 www ultraplay com DRILL THROUGH PRE DRILLED HOLE IN CLAMP INTO UPRIGHT TO INSTALL CLAMP RIVET 33 11 0700 025 CLAMP RIVET 33 11 0700 M8 x 25mm 1 BHCS BOLT 33 11 0...

Page 54: ...he Play Environment And Dispose Save Them In A Secure Location Any bolt end protruding more than two full threads beyond the face of the nut causes risk of clothing entanglement Promptly cut off flush...

Page 55: ...Loctite to threads of Bolt to prevent from loosening MAINTENANCE PROCEDURE Periodically check hardware for tightness and tighten as necessary Always check all parts for breakage or wear and immediatel...

Page 56: ...FOOTER PLATE EXTENSION TUBE LARGER HOLE M10 x 35mm 1 3 8 BHCS BOLT 33 11 0005 M10 LOCK NUT 33 11 0400 028 LARGER HOLE CENTER SUPPORT POST FOOTER M10 LOCK NUT 33 11 0400 M10 x 35mm 1 3 8 BHCS BOLT 33 1...

Page 57: ...200 M10 x 20mm 3 4 BHCS BOLT 33 11 0002 SLIDE 059 SLIDE M10 FLATWASHER 33 11 0200 M12 LOCKWASHER 33 11 0203 M10 x 60mm 2 3 8 BHCS BOLT 33 11 0007 057 SLIDE MOUNTING BRACKET 02 07 0045 M10 FLATWASHER 3...

Page 58: ...6 11 14 8 15 7 12 13 4 3 6 5 05 22 13 800 458 5872 www ultraplay com 061 PANEL PANEL CLAMP M8 x 20mm 3 4 BHCS BOLT 33 11 0102 UPRIGHT M8 BARREL NUT 33 11 0501 062 SLIDE CENTER SUPPORT POST M10 x 20mm...

Page 59: ...02 07 5022 ENGINEERING REVISIONS for A BLT REMOVED HARDWARE AND UPDATED INSTRUCTIONS TO REFLECT ASSEMBLED RAINWHEEL 10 06 15...

Page 60: ...RUCTIONS 1 Attach Rain Wheel Assembly to Upright using M8 x 25mm B H C S Bolt and M8 Lock Nut See Detail 030 Do not install Clamp Rivet until entire unit is assembled NOTE MOUNT THE TOP EDGE OF TUBE C...

Page 61: ...06 15 RAIN WHEEL w TUBE CLAMP 02 07 5022 uPLAY TODAY 800 458 5872 www ultraplay com 2 UPRIGHT RAIN WHEEL ASS Y 02 07 0012 030 FINISHED ASSEMBLY INSTALLATION DETAIL COMPONENTS SHOWN IN HIDDEN LINES AR...

Page 62: ...ETAL BUSHING 02 07 0095 PLASTIC INSERT 02 07 0094 RAIN WHEEL CLAMP 030 DRILL THROUGH PRE DRILLED HOLE IN CLAMP INTO UPRIGHT TO INSTALL CLAMP RIVET 33 11 0700 M8 x 25mm 1 BHCS BOLT 33 11 0103 CLAMP RIV...

Page 63: ...lied by others should be used on any non patch hardware INSTALLATION INSTRUCTIONS 1 Choose the appropriate Upright to receive Bass Drum 2 Insert Bass Drum Bracket into Tube Clamp and secure using M8 x...

Page 64: ...07 5023 uPLAY TODAY 800 458 5872 www ultraplay com 60 FINISHED ASSEMBLY INSTALLATION DETAIL COMPONENTS SHOWN IN HIDDEN LINES ARE SOLD SEPARATELY UPRIGHT TUBE CLAMP 02 07 0039 030 029 UNDERNEATH 053 B...

Page 65: ...x 25mm 1 BHCS BOLT 33 11 0103 053 BASS DRUM BRACKET M8 FLATWASHER 33 11 0300 M8 FLATWASHER 33 11 0300 BASS DRUM 02 07 0013 M8 LOCK NUT 33 11 0500 M8 x 20mm 3 4 BHCS BOLT 33 11 0102 030 DRILL THROUGH P...

Page 66: ...NSTRUCTIONS 1 Choose the appropriate Upright to receive Bongo Drums 2 Insert Bongo Drums Bracket into Bongo Drums Tube Clamp and secure using M8 x 25mm B H C S Bolt and M8 Barrel Nut See Detail 054 3...

Page 67: ...07 5024 uPLAY TODAY 800 458 5872 www ultraplay com 63 FINISHED ASSEMBLY INSTALLATION DETAIL COMPONENTS SHOWN IN HIDDEN LINES ARE SOLD SEPARATELY BONGO DRUMS 02 07 0014 MOUNTING BAR 02 07 0093 003 BON...

Page 68: ...33 11 0201 M8 x 25mm 1 BHCS BOLT 33 11 0103 M10 LOCKWASHER 33 11 0201 BONGO SUPPORT BRACKET 02 08 0103 M8 FLATWASHER 33 11 0300 M8 LOCK NUT 33 11 0500 M8 FLATWASHER 33 11 0300 BONGOS 02 08 0025 MOUNTI...

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