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7

Ultra-Aire 100V Installer’s & Owner’s Manual

FOR HVAC INSTALLER AND HOMEOWNER

6. Maintenance

6.1 Standard Air Filter

The Ultra-Aire is equipped with a pleated cloth air filter. This filter 
should be checked monthly. Operating the unit with a dirty filter 
will reduce dehumidifier capacity and efficiency and may cause the 
compressor to cycle off and on unnecessarily on the defrost control.

To access the air filter, remove a filter access panel from one end 
of the Ultra-Aire. To remove the filter access panel from the Ultra-
Aire, pull the panel straight up about 1⁄2" until the bolt heads near 
the bottom of the panel are centered in the larger opening of the 
keyhole slots. Next rock the bottom of the access panel away from 
the Ultra-Aire and lift the access panel straight up to remove the 
tab on top of the panel from the slot in the top of the Ultra-Aire. 
The filter should be readily visible and can be removed by pulling it 
straight out of the Ultra-Aire.

The pleated cloth filter can generally be vacuumed clean several 
times before needing replacement. Replacement filters can be 
ordered from the factory or purchased locally if available. DO NOT 
operate the unit without the standard filter or with a less effective 
filter than the standard filter; the heat exchange coils inside the unit 
could become clogged and require disassembly to clean.

6.2 High Efficiency Air Filter

An optional high efficiency pleated microglass paper filter is 
available for the Ultra-Aire. This filter is rated as 90%-95% efficient 
by the ASHRAE Dust Spot test method 52-76. The high efficiency 
pleated microglass paper filter should be used in conjunction with 
the standard filter, and placed directly beneath the standard filter.

This filter is able to remove allergy causing particles from the 
airstream. The high efficiency filter has a much larger surface area 
than the standard filter, thus the standard filter may need to be 
cleaned or replaced several times before the high efficiency filter 
requires replacement. Be careful not to damage the fabric media 
when handling the high efficiency pleated paper filter. Do not 
attempt to clean the high efficiency pleated paper filter. It should be 
replaced when it becomes restrictive (See Figure 7). 

7. Service
CAUTION: Servicing the Ultra-Aire with its 

high pressure refrigerant system and high 

voltage circuitry presents a health hazard 

which could result in death, serious bodily 

injury, and/or property damage. Only qualified 

service people should service this unit.

7.1 Warranty

A warranty certificate has been enclosed with this unit; read 
it before any repair is initiated. If a warranty repair is required, 
call the factory first at 1-800-533-7533 for warranty claim 
authorization and technical assistance.

7.2 Technical Description

The Ultra-Aire uses a refrigeration system similar to an air 
conditioner's to remove heat and moisture from incoming air, and 
add heat to the air that is discharged (See Figure 3). 

Hot, high pressure refrigerant gas is routed from the compressor 
to the condenser coil (See Figure 3). The refrigerant is cooled 
and condensed by giving up its heat to the air that is about to be 
discharged from the unit. The refrigerant liquid then passes through 
a filter/drier and capillary tubing which cause the refrigerant 
pressure and temperature to drop. It next enters the evaporator 
coil where it absorbs heat from the incoming air and evaporates. 
The evaporator operates in a flooded condition, which means that 
all the evaporator tubes contain liquid refrigerant during normal 
operation. A flooded evaporator should maintain constant pressure 
and temperature across the entire coil, from inlet to outlet.

The mixture of gas and liquid refrigerant enter the accumulator 
after leaving the evaporator coil. The accumulator prevents any 
liquid refrigerant from reaching the compressor. The compressor 
evacuates the cool refrigerant gas from the accumulator and 
compresses it to a high pressure and temperature to repeat the 
process.

7.3 Troubleshooting

Neither fan nor compressor running. Dehumidification is being 
called for. No fan call.

1. Unit unplugged or no power to outlet.
2. Humidity control set too high.
3. Loose connection in internal or control wiring.
4. Defective Compressor relay.
5. Defective control transformer.

Compressor is not running. Dehumidification is being called 
for. No fan call.

Summary of Contents for 100V

Page 1: ...resh outdoor air may be ducted to the unit via a six inch round duct This provides fresh air to dilute pollutants and maintain high oxygen content in the air The amount of fresh air ventilation can be regulated by a variety of dampers and controls Air Filtration The UA 100V includes air filtration to improve indoor air quality A MERV 11 media filter is standard An optional MERV 14 deep pleated 95 ...

Page 2: ...NEL INACCESSIBLE Avoid directing the discharge air at people or over the water in pool areas If used near a pool or spa be certain there is NO chance the unit could fall into the water splashed and that it is plugged into a GFCI GROUND FAULT CIRCUIT INTERRUPT OUTLET DO NOT use the device as a bench or table DO NOT place the device directly on structural members A drain pan MUST be placed under the...

Page 3: ... building supply plumbing and hardware stores It will slide tightly inside the end of the drain hose If more than one length of pipe is required they can be joined with a short piece cut from the end of the drain hose An optional condensate pump may be installed if a lift is required to dispose of the condensate The condensate pump kit can be ordered direct from the factory See item 27 on page 21 ...

Page 4: ... calling 1 800 533 7533 for recommendations regarding the use of higher flows with your specific application The outside air duct should be connected to the 6 round collar on top of the unit The 6 round collar includes a manual damper Adjust the manual damper to provide the desired amount of fresh air for ventilation The amount of fresh air should be based on the size and occupancy of the residenc...

Page 5: ...By ducting this way the air inside the structure will circulate through the Ultra Aire to be filtered and dehumidified Connect a duct from outside to the 6 collar of the Ultra Aire if you wish to provide fresh make up air 3 5 Quiet Installation A length of 10 feet or more of acoustical flex ducting on the outlet of the Ultra Aire will reduce air noise from the blower A length of flexible ducting o...

Page 6: ...dity Range Accuracy 10 95 RH 5 Auxillary Relay Capacity 5 Amps 24VAC Temp Range Accuracy 30 90 F 2 Size 4 95 L x 1 06 W x 4 19 H Major Operations n Digital control of Relative Humidity Digital Set Point n Fan Filter Operation n Programmable Ventilation Timer n Large easy to read backlit LCD display n Easy interaction with air handler fan Interlock Lockout n High Temperature Cut Out n Dryout Cycle ...

Page 7: ... efficiency pleated paper filter Do not attempt to clean the high efficiency pleated paper filter It should be replaced when it becomes restrictive See Figure 7 7 Service CAUTION Servicing the Ultra Aire with its high pressure refrigerant system and high voltage circuitry presents a health hazard which could result in death serious bodily injury and or property damage Only qualified service people...

Page 8: ...n by reversing the above procedure 7 6 Compressor Capacitor Replacement This compressor is equipped with a two terminal external overload and a run capacitor but no start capacitor or relay See Figure 4 CAUTION ELECTRICAL SHOCK HAZARD Electrical power must be present to perform some tests These tests should be performed by a qualified service person 7 6A Checking Compressor Motor Circuits Perform ...

Page 9: ... suction line filter driers will probably clean up the system If sludge is evident in the discharge line it will likely be found in the suction line This indicates the compressor burned out will running Sludge and acid have been pumped throughout the system Several changes of the liquid and suction filter driers will probably be necessary to cleanse the system 5 Correct the system fault that cause...

Page 10: ...entilation timer is not activated to prevent over ventilating the structure when the unit is dehumidifying or recirculating the indoor air The electric ventilation timer operates on 24 Vac from the control circuit DO NOT connect high voltage to the damper motor or damage to the motor may result DO NOT force the blade of the damper by hand or damage to the damper motor may result The damper opens i...

Page 11: ...ULTRA AIRE 100V PICTORIAL ELECTRICAL DIAGRAM N O WHT WHT 11 Ultra Aire 100V Installer s Owner s Manual ...

Page 12: ...ly 9 4029168 1 Compressor 10 4029169 1 Compressor Overload 11 4028226 1 Condenser Coil 12 4022445 1 Cord Wire Harness 13 4029510 1 Filter Drier 14 4021626 1 Hose Drain Pan 56 ID x 8 15 4022484 1 Relay SPST 24 Vac 30A 16 4020924 1 Relay SPDT 24 Vac 15A 17 4033032 05 1 Run Capacitor 45 MFD 370V 18 4025741 1 Thermostat Defrost 4021648 1 Defrost Control Mounting Clip 19 4022487 1 Transformer 120 24 Va...

Page 13: ... 90 95 4022220 1 Condensate Pump Kit 4023672 1 Damper Duct 6 Diameter Electrically Actuated not shown 4023647 1 Damper Check 8 Diameter not shown 4021475 1 MERV 11 Filter 16 x 20 x 2 4022489 1 MERV 14 Filter 16 x 20 x 4 4022220 1 Pump Kit 4023484 1 Attic Insulation Kit 4023672 1 6 Motorized Damper 4020656 1 6 Inlet Exhaust Hood 4023647 1 8 Gravity Damper 4020646 1 8 Butterfly Damper ...

Page 14: ...costs related to changes to a Product or Component that may be required by any codes laws or regulations that may become effective after initial purchase of the Product by Customer Customer Responsibilities As a further condition to obtaining warranty coverage hereunder the Customer must send a valid warranty claim to Therma Stor such that Therma Stor receives such claim prior to the end of the ap...

Page 15: ...hermastor com Information in this document is subject to change without notice No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical for any purpose without the express written permission of Therma Stor LLC 2008 Therma Stor LLC All rights reserved ...

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