UES perfectMelt Manual Download

Page: 3 / 61

UES AG · Breuershofstr. 48 · 47807 Krefeld · Germany

Tel.: 0049-2151-72950 · Fax: 0049-2151-729578 ·

· www.ues-ag.net

Contents

Introduction .................................................................................................................................................................... 5

Safety Instructions ......................................................................................................................................................... 6

Safety symbols .............................................................................................................................................................. 8

Example of a hot glue system........................................................................................................................................ 9

Installation ................................................................................................................................................................... 10

Assembly and mounting of the tank system ................................................................................................................ 10

Connection of the tank system .................................................................................................................................... 11

Electrical connection .................................................................................................................................................... 11

Melt SE is connected to 230 volt the following compulsory ................................. 12

specifications must strictly be adhered to: ................................................................................................... 12

Terminal Block X1 control contact ............................................................................................................................... 13

Air connection .............................................................................................................................................................. 14

Hose connection .......................................................................................................................................................... 14

Application head connection ........................................................................................................................................ 15

Service ........................................................................................................................................................................ 16

Commissioning ............................................................................................................................................................ 18

Setting the pump pressure .......................................................................................................................................... 19

Automatic pressure release ......................................................................................................................................... 19

Individual settings ........................................................................................................................................................ 20

Menu overview ............................................................................................................................................ 21

Pump ........................................................................................................................................................... 21

Options ........................................................................................................................................................ 22

Service ......................................................................................................................................................... 23

Format ......................................................................................................................................................... 25

Timer (time switch) ...................................................................................................................................... 26

Standby (temperature reduction) ................................................................................................................................. 28

Maintenance ................................................................................................................................................................ 29

Position of the sensors of the heating units ................................................................................................. 30

Position of the sensors of the heating units ................................................................................................. 31

Bleeding the system .................................................................................................................................................... 32

Changing the filter ....................................................................................................................................................... 33

Basic cleaning ............................................................................................................................................................. 34

Mechanical malfunctions ............................................................................................................................................. 35

Problems with the glue application .............................................................................................................................. 35

Socket assignment on UES systems, depending on the model................................................................................... 36

perfect

Melt replacement parts .................................................................................................................................... 37

Recycling ..................................................................................................................................................................... 38

Mains connection ......................................................................................................................................................... 39

Connecting digital outputs ........................................................................................................................................... 39

Connecting digital inputs ............................................................................................................................................. 39

Fuses ........................................................................................................................................................................... 40

Pump connection ......................................................................................................................................................... 40

Summary of Contents for perfectMelt

Page 1: ...Manual perfectMelt Hot melt system...

Page 2: ...UES AG Breuershofstr 48 47807 Krefeld Germany Tel 0049 2151 72950 Fax 0049 2151 729578 info ues ag net www ues ag net 2...

Page 3: ...ose connection 14 Application head connection 15 Service 16 Commissioning 18 Setting the pump pressure 19 Automatic pressure release 19 Individual settings 20 Menu overview 21 Pump 21 Options 22 Servi...

Page 4: ...trical data 43 Main board item 133521 44 Pin assignment main board 46 Tank board item 133511 48 Pin assignment tank board 49 2 Channel board item 133512 50 Integration of several channel boards 52 Pin...

Page 5: ...ve application In other words depending on the application the adhesive systems are incorporated into production or packaging machines and as such part of the equipment In the operation of adhesive ap...

Page 6: ...high temperatures during operation Hot and pressurised adhesive may cause severe skin burns Therefore always wear protective clothing gloves and safety goggles when working on the system such as when...

Page 7: ...th respect to the production machine For the safety regulations in dealing with the production or packaging machine please refer to the documentation supplied with these devices For installation and m...

Page 8: ...tructions when working with glues and other machines Additional special safety instructions can follow Caution hot surface Danger of burning Appliance parts have a high operating temperature Caution h...

Page 9: ...o connect the hot glue hoses The pump places the melted glue under pressure UES pumps have a translation ratio of 14 1 In other words at a set air pressure of 2 bar there is a material pressure of 28...

Page 10: ...falling the tank system has to be firmly screwed together with the production machine in any case The tank system is equipped with two mounting brackets These angles have 9 mm holes to secure the tan...

Page 11: ...ersonnel The power supply has to be interrupted Necessary 400 V 3L N PE 50 Hz plug connection The fuse for each phase cannot be more than 16A As an option the tank system can be factory fitted with a...

Page 12: ...untry The supply line 230 V 1 N PE must be connected in a way that it is locked against rotation Either with a 230 V CEE plug or the connection is made directly in the sub distribution Please note tha...

Page 13: ...rnal conductor 3 N neutral conductor PE protective conductor Assignment control contact 21 22 Ready potential free DO 31 32 Alarm potential free DO 23 35 Level sensor potential free DI 41 42 Level con...

Page 14: ...c hose Hose connection Air connection Hose connection Hose connecting nipple fittings The system is equipped with two glue nipples by the factory The corresponding electrical connections are labelled...

Page 15: ...ur Add glue Caution When refilling the glue any spouting hot glue can cause injuries In any case observe the safety regulations for handling melted adhesives Do not leave the adhesive supply open only...

Page 16: ...input field Confirm this by pressing ENTER The display then automatically jumps back to the so called Overview after a few seconds All the important information is displayed here during operation In a...

Page 17: ...isplayed in green As soon as the ready signal is activated the entire display switches to green You can therefore already see from a distance that your system is ready If there is still a problem the...

Page 18: ...n via the rotary adjustment knob Press it until the system switches to the on line mode After a few seconds the display jumps to the Overview display Set the appropriate temperature tank by tapping on...

Page 19: ...he hot glue system a safety valve opens and pressure in the hydraulic circuit is released When using this function please note You need an input pressure to the system of at least 4 bar with a quick e...

Page 20: ...ich are constructed as follows In these areas you can customise your settings and adapt them to your needs Caution In the Setting area you can define your settings simply by using the rotary adjustmen...

Page 21: ...nually Off On Activating the pump only Possible in manual mode Off FU 1 Off On Activating Deactivating FU 1 Off Gear pump 2 Dea Man Auto Deactivate Manual Automatic Deactivate Delay min 0 120 Pump rel...

Page 22: ...e set temperature 30 Standby time min 0 120 Duration of the reduction 60 Language Ger Eng Ita Menu language Eng PowerFill On Off activate deactivate the PowerFill and the level control On PowerFill mi...

Page 23: ...xxxx next maintenance Current 0 5 year Maintenance time 0 4000 Operating hour meter until the next maintenance 2000 Alarm memory 0 99 99 Alarm messages Operating times Tank Hoses Heads Operating hour...

Page 24: ...t tank temperature T1 refers to the tank With the parameter Temperature difference you can set the required temperature for manifold pump by setting the temperature difference to Tank T1 for example T...

Page 25: ...t up to 6 formats with up to 8 channels Select the channels that you need for your format Switch between the formats to activate the other channels The standard setting is F_A CH1 When you turn on the...

Page 26: ...se proceed as follows Enter your switch on time at ON consider the heating up times of your system The pause time is controlled via the standby function see Standby Enter the start time of the pause h...

Page 27: ...ff no switching function is performed here This is for multi shift operation beyond 23 59 The system is now deactivated at the next set Off time You reach the setting level via Settings Options Timer...

Page 28: ...activates and deactivates standby You would like to set the parameters for Standby temperature reduction You reach the setting level over Settings Options Standby You can make your entries with the o...

Page 29: ...the operating pressure of the adhesive to zero before performing any work In addition the pump is shut down and drained by opening the application valves of the pressurised adhesive To clean the spra...

Page 30: ...s ag net www ues ag net 30 Position of the sensors of the heating units Illustration subject to technical changes It shows the sensor in the tank Tank1 in the display accessible from the back glue con...

Page 31: ...isplay accessible from the front side operating side cable with plug comes out of the insulation plug connection behind the front flap By pressing Tank on the display the display changes between Tank1...

Page 32: ...ressure has been disconnected When working on the adhesive application system follow the safety regulations for handling hot media The following steps have to be conducted Set the pump inlet pressure...

Page 33: ...e right and fold down the glue chute Unscrew the complete filter Remove the complete filter from the manifold Check the filter for damage and contaminants Replace the tank filter with either a new or...

Page 34: ...tank and set the temperatures for the material hoses down to about 90 C so that the glue becomes more viscous Loosen the hoses from the heads and hang them in a collection container Set a high pump p...

Page 35: ...mp pressure The glue is too old Let out and renew the glue Draft at application head and or low ambient temperature Cover application head with protective screen slightly increase the temperature of t...

Page 36: ...head 2 Heating head 3 Sensor head NI120 4 Heating hose 5 Sensor hose head NI120 6 Heating hose PE Protective conductor 8 Sensor hose NI120 9 not assigned 10 not assigned 11 not assigned 12 not assigne...

Page 37: ...14E 119046 1x Board perfectMelt Solenoid M5 for switching 136585 1x Solenoid perfectMelt Tank filter complete 016026 1x Tank filter complete perfectMelt Filter screen 018225 1x Filter screen perfectMe...

Page 38: ...ention and reduction of electronic waste through reuse According to the WEEE and the ElektroG manufacturers and importers of electrical equipment are not required to take their marketed devices back f...

Page 39: ...ernal devices 17 Digital OUT Relay 3 Cut out temperature 18 Digital OUT Relay 3 Cut out temperature 19 Digital OUT Relay 2 Ready signal for external devices 20 Digital OUT Relay 2 Ready signal for ext...

Page 40: ...nnel Fuse 2 Channel Board 1 Hose 1 F2 Head 1 F4 Hose 2 F1 Head 2 F3 2 Channel Board 2 Hose 3 F2 Head 3 F4 Hose 4 F1 Head 4 F3 2 Channel Board 3 Hose 5 F2 Head 5 F4 Hose 6 F1 Head 6 F3 2 Channel Board...

Page 41: ...scosity range MaxPas 6 Max 20 Max 20 Operating temperature range 50 C 195 C Over temperature off switch Hardware Thermostat Software adjustable max 230 C Temperature sensor Unit PT 100 External heatin...

Page 42: ...xPas 6 Max 20 Max 20 Operating temperature range 50 C 195 C Over temperature off switch Hardware Thermostat Software adjustable max 230 C Temperature sensor Unit PT 100 External heating switchable PT...

Page 43: ...minary fuse tank manifold 4A 4A Preliminary fuse hose head 4A 4A Preliminary fuse L1 L2 L3 6 3A 16A Preliminary fuse control board 2A 2A perfectMelt 20kg perfectMelt 30kg Operating voltage 230 400 V 3...

Page 44: ...UES AG Breuershofstr 48 47807 Krefeld Germany Tel 0049 2151 72950 Fax 0049 2151 729578 info ues ag net www ues ag net 44 Main board item 133521...

Page 45: ...UES AG Breuershofstr 48 47807 Krefeld Germany Tel 0049 2151 72950 Fax 0049 2151 729578 info ues ag net www ues ag net 45...

Page 46: ...Signal 2 Pressure sensor 0 10Vdc OPTIONAL 12 An In 2 Power supply 0Vdc Pressure sensor 0 10Vdc Connector M4 PIN DESCRIPTION 13 Digital OUT Relay 5 OPTIONAL 14 Digital OUT Relay 5 OPTIONAL 15 Digital O...

Page 47: ...mother machine 36 Digital Input ID1 Digital start Digital signal from mother machine 37 Digital Input GND Opto Common Input ID OP24VDC rectified Connector M9 PIN DESCRIPTION 38 RS485 opto OPGND 39 RS...

Page 48: ...UES AG Breuershofstr 48 47807 Krefeld Germany Tel 0049 2151 72950 Fax 0049 2151 729578 info ues ag net www ues ag net 48 Tank board item 133511...

Page 49: ...ector M1 PIN DESCRIPTION S Power supply S Phase R Power supply R Phase NE Power supply NEUTRAL Connector M3 M4 PIN DESCRIPTION 1 TK Out tank 2 TK NEUTRAL 3 PTK Out manifold 4 PTK NEUTRAL Connector CN1...

Page 50: ...www ues ag net 50 2 Channel board item 133512 Caution Please note that the number of channel boards depends on your type of system Find out what type of system you have purchased 2 hose system 1 chan...

Page 51: ...UES AG Breuershofstr 48 47807 Krefeld Germany Tel 0049 2151 72950 Fax 0049 2151 729578 info ues ag net www ues ag net 51...

Page 52: ...epending on the number of boards so that they are recognized correctly by the main board The fields marked with X do not have to be observed In addition the boards must be connected to each other with...

Page 53: ...pply NEUTRAL Connector M3 Connector CN1 PIN DESCRIPTION 1 UES Connect Out gun A 2 UES Connect NEUTRAL for out gun A 3 UES Connect PT100 gun A 4 UES Connect NEUTRAL for out hose A 5 UES Connect GND for...

Page 54: ...ose B 7 UES Connect GROUND 8 UES Connect PT100 hose B 9 UES Connect GND for PT100 hose B 10 UES Connect Not connected 11 UES Connect Out electrovalve 2 12 UES Connect Out electrovalve 2 Connector CN4...

Page 55: ...UES AG Breuershofstr 48 47807 Krefeld Germany Tel 0049 2151 72950 Fax 0049 2151 729578 info ues ag net www ues ag net 55 Connection scheme...

Page 56: ...UES AG Breuershofstr 48 47807 Krefeld Germany Tel 0049 2151 72950 Fax 0049 2151 729578 info ues ag net www ues ag net 56 Electric circuit plan...

Page 57: ...UES AG Breuershofstr 48 47807 Krefeld Germany Tel 0049 2151 72950 Fax 0049 2151 729578 info ues ag net www ues ag net 57...

Page 58: ...150146 150206 150306 150048 150088 150148 150208 150308 150284 150314 150286 150342 Description UES tank system perfectMelt corresponds to the following essential requirements of the Directive see Ann...

Page 59: ...0 6 2 2005 EN 61000 6 4 2007 A1 2011 Electromagnetic compatibility EMC Part 6 4 Generic standards Interference emission for industrial environments IEC 61000 6 4 2006 A1 2010 EN 61000 6 4 2007 Electro...

Page 60: ...e product have been prepared in accordance with Annex VII Part B upon reasonable request these documents can be sent to a national authority by mail Name and address of the person who is authorised to...

Page 61: ...48 47807 Krefeld Germany Tel 0049 2151 72950 Fax 0049 2151 729578 info ues ag net www ues ag net 61 UES AG Breuershofstr 48 47807 Krefeld Germany Tel 0049 2151 72 95 0 Fax 0049 2151 72 95 78 info ues...

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