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SAFETY INSTRUCTIONS

5

4.22 

SECURELY MOUNT ACCESSORIES TO THE MACHINE.

Extra care must be taken an elevated location to prevent injury to some-

one on a lower level in the event the tool or accessory should drop. Do 

not operate without fall protection for operator and debris protection for 

public.

4.23 

NEVER TOUCH THE MOVING PARTS.

Never touch moving parts such as shaft and drill extensions.

4.24 

STOP OPERATION IMMEDIATELY IF ANY ABNORMALITY IS 

DETECTED.

Stop using machine immediately if any abnormalities are observed during 

operation. Examples of abnormalities include unusual noise and vibration.

4.25 

WHEN REPLACING A PART, USE THE SAME TYPE 

AND QUALITY.

When replacing a component part with a new one, use only the same 

type and quality of new part. Never attempt to repair a machine if you are 

unfamiliar with proper procedures and techniques required.

4.26 

LOAD AND UNLOAD SAFELY. 

Use proper heavy lifting procedures. Read & understand manuals before 

loading & unloading.

4.27 

SAVE THESE INSTRUCTIONS.

Refer to this operations and maintenance manual as well as any addition-

al instructions included from other manufacturers and organizations.

4.28 

REFER TO METABO MANUAL

Refer to 36v Battery Operated Metabo 36LTX Grinder Owner’s Manual 

included with your Core EZ kit for operations,maintenance and safety 

gudelines.

DUST WARNING

Cutting, especially when DRY cutting, generates dust that comes 

from the material being cut, which frequently contains silica. 

Silica is a basic component of sand, quartz, brick clay, granite and 

numerous other minerals and rocks. Exposure to excessive amount of 

such dust can cause:

• Respiratory diseases (affecting your ability to breath), including 

chronic bronchitis, silicosis and pulmonary fibrosis from exposure 

to silica. These diseases may be fatal;

• Skin irritation and rash; and

• Cancer according to NTP* and IARC*

* National Toxicology Program, International Agency for Research 

on Cancer

Take precautionary steps

• Avoid inhalation of and skin contact with dust, mist and fumes;

• Wet cut when feasible, to minimize dust;

• Wear and ensure that all bystanders wear appropriate respiratory 

protection such as dust masks designed to filter out microscopic 

particles. (See OSHA 29 CFR Part 1910.1200) 

California Prop 65 Warning: Use of this product can cause exposure to 

materials known to the State of California to cause cancer and/or birth 

defects or other reproductive harm.

Waterworks

Division 

P: 866 987-7297  F: 813-621-7125  

Visit us at www.ussaws.com 

[email protected]

This tool creates an enormous amount of force.

Beware of crushing your fingers or other body parts.

 

 

 

 

 

 

 

TO PREVENT SERIOUS INJURY DO NOT OPERATE SAW WITHOUTPROPER TRAINING AND.  

UNDERSTANDING OF THE OWNERS MANUAL 

WHEN OPERATING THIS MACHINE 

 

 

ALWAYS WEAR SAFETY APPROVED 

 

 

 

HEARING PROTECTION 

EYE OR FACE PROTECTION 

PROTECTIVE HELMET

   

 

 

 

 

  

 

     

PROTECTIVE GLASSES OR FULL FACE PROTECTION 

 
 

      WEAR HAND PROTECTION 

WARNING: Improperly maintaining the JS  including the Honda  engine  or  failing  to  correct  a  problem  before 

operation could cause a malfunction resulting in a serious injury. Always perform a pre-operation inspection before 

each operation and correct any problem. See Honda Engines Owner's Manual. 

 

5.2

 

 

Check the condition of the Honda engine. See the section titled "Before operation - is your 

engine ready to go?" in the Honda Engines Owner's Manual. 

 

  

WARNING: Exhaust gas from gasoline engines contains dangerous carbon monoxide. Breathing it can cause 

unconsciousness and even kill you. Always operate gasoline engine machines in a well-ventilated area. Do not 

operate in areas where exhaust fumes could accumulate without wearing appropriate respiratory protection. 

Consult your employer and OSHA regarding use of appropriate respirator for dangerous carbon monoxide 

gases. See Figure 7. 

 

  

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it could cause death.

 

Operate machine in well 

ventilated area.

 

 

 

 

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Summary of Contents for CORE EZ

Page 1: ...rly maintaining the JS including the Honda engine or failing to correct a problem before operation could cause a malfunction resulting in a serious injury Always perform a pre operation inspection before each operation and correct any problem See Honda Engines Owner s Manual 5 2 Check the condition of the Honda engine See the section titled Before operation is your engine ready to go in the Honda ...

Page 2: ...tions have been read and understood by the operator before the operation of the equipment begins It is the responsibility of the owner user to understand and per form the maintenance and storage procedures as explained in the operating instructions TO PREVENT SERIOUS INJURY DO NOT OPERATE SAW WITHOUTPROPER TRAINING UNDERSTANDING OF THE OWNERS MANUAL WHEN OPERATING THIS MACHINE ALWAYS WEAR SAFETY A...

Page 3: ...HOUTPROPER TRAINING AND UNDERSTANDING OF THE OWNERS MANUAL WHEN OPERATING THIS MACHINE ALWAYS WEAR SAFETY APPROVED HEARING PROTECTION EYE OR FACE PROTECTION PROTECTIVE HELMET PROTECTIVE GLASSES OR FULL FACE PROTECTION WEAR HAND PROTECTION ntaining the JS including the Honda engine or failing to correct a problem before alfunction resulting in a serious injury Always perform a pre operation inspect...

Page 4: ... any loose objects nuts bolts etc Never run over any loose objects 4 4 10 KEEP CHILDREN AND VISITORS AWAY Do not allow anyone to stand in line with the blade path Do not let children or visitors contact machine or extension cord Keep children and visitors away from the work area 4 11 KEEP FIRM GRIP ON MACHINE During normal operation as instructed in Section 6 0 keep a firm hold on the handle grips...

Page 5: ...nt of sand quartz brick clay granite and numerous other minerals and rocks Exposure to excessive amount of such dust can cause Respiratory diseases affecting your ability to breath including chronic bronchitis silicosis and pulmonary fibrosis from exposure to silica These diseases may be fatal Skin irritation and rash and Cancer according to NTP and IARC National Toxicology Program International A...

Page 6: ...ontains Waterworks Division P 866 987 7297 F 813 621 7125 Visit us at www ussaws com sales ussaws com Hex Core Bit Adapter Grinder Coupling Guide Post Water Feed Tube Gearbox Carry Case Grinder 5 4 Mount hex core bit adapter to required size core bit 5 5 Install grinder onto gearbox Ensure that the pin is fully rotated into the locked position 5 6 Secure a water supply i e water tank water truck g...

Page 7: ...anchor pin 6 6 Adjust anchor point WARNING Always insure that the switch is in the OFF position before plugging the unit into electrical power CAUTION Never leave the drill running unattended Turn power off when not in use CAUTION Once the guide post is tight push and pull on it several times by hand to stretch and seat the anchor into its tightest position then re tighten the guide post Repeat th...

Page 8: ...place on the guide post 6 11 Turn on water Minimize water usage do not flood the cut with water Typical water consumption should be under 1 gallon per minute 6 9 Slide gearbox and grinder over guide post ensuring to engage the locking pin on hex drive 6 12 Hold down grinder trigger and turn advancing nut with a 3 4 wrench to core hole Waterworks Division P 866 987 7297 F 813 621 7125 Visit us at w...

Page 9: ... on the guide post similar to original tightening procedure Unthread guide post Remove core from hole WARNING Do not over reach maintain control Keep proper footing and balance at all times Maintain a firm grip Use extra care using the tool on ladders roofs scaffolds etc 6 10 DISASSEMBLY STEPS 6 11 TROUBLESHOOTING 6 10 1 STEP 1 Stop motor unplug unit from power and turn off water 6 10 2 STEP 2 Rem...

Page 10: ...ssaws com sales ussaws com Number Description Part Number 1 Water Feed Tube US28172 2 Grinder Coupler US28591 8 3 Guide Post US28152 4 Spring Locking Pin US28191 8 5 Spindle Nut 5 8 11 US28191 6 6 Core Mate Gear Box US28581 7 Hex Core Bit Adapter US28161 Core Mate 1 3 6 7 2 4 5 ...

Page 11: ... Number 1 Gearbox Top Housing US28581 1 2 Reverse Idler Pulley 29 mm US28141 16 3 Polychain Belt 425 25 US28111 11 4 Input Shaft US28111 5 Intermediate Shaft US28121 6 Polychain Belt 425 15 US28131 16 7 Reverse Idler Pulley 20 mm US28141 15 8 Hex Output Shaft US28131 9 Gearbox Bottom Housing US28581 2 Gearbox 1 2 3 5 4 6 8 9 7 ...

Page 12: ...t CBB0500M 6 x 165 Core Bit CBB0600M 7 x 165 Core Bit CBB0700M 8 x 165 Core Bit CBB0800M 10 x 165 Core Bit CBB1000M Part No Varies by size Description Flange set for use in vertical drilling applications to hold machine Angle Drilling Washer Part No US28273 Description Special washers for drilling at an angle Chain Wrench Part No US60410 2 Description Chain wrench Water Tank Part No US27810 1 Desc...

Page 13: ...tion to return merchandise under warranty must first be obtained from U S SAWS 9 1 3 6 U S SAWS reserves the right to inspect and make the final decision on any merchandise returned under warranty 9 1 3 7 U S SAWS offers no warranty with respect to accessories including but not limited to engines motors batteries electrical boards tires and any other parts not manufactured by us but which the orig...

Page 14: ...of the warranty registration card do not operate this machine before contacting U S SAWS at 866 987 7297 Verify the following before operating the equipment CHANGE OF OWNER OR NEW ADDRESS REGISTRATION CARD IMPORTANT To ensure that your U S SAWS machine is covered under warranty please fill in the following information and mail or fax it to U S SAWS 8004B E Broadway Ave Tampa FL 33619 Fax No 813 62...

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